Woodstock D3757 Owner's manual

Type
Owner's manual
Introduction
The Model D3757 Universal Mobile Base Kit (shown in
Figure 1) allows you to build a custom mobile base to fit
nearly any machine.
Inventory (Figure 2) Qty
A. Corner Brackets with Wheel .............................2
B. Top Plates ...................................................4
C. Corner Brackets with Pedal & Caster ..................2
D. Fasteners (Not Shown)
—Flat Head Screws M8-1.25 x 30...................... 12
—Flat Washers 8mm ..................................... 12
—Lock Washers 8mm .................................... 12
—Hex Nuts M8-1.25 ...................................... 12
Specifications
• MinimumBasePlateSize ....................... 12" x 12"
• MaximumBasePlateSize(with
3
4" Base) ... 36" x 36"
• MinimumBasePlateThickness .......................
1
2"
• MaximumBasePlateThickness .................... 1
1
2"
• MaximumWeightCapacity ....................... 600 lbs
Items Needed for Assembly
• Plywood
3
4" Thick (see note below) ...SizeasNeeded
• DrillPressorHandheldDrill .............................1
• DrillBit
3
8" .................................................1
• PhillipsScrewdriver#2 ...................................1
• WrenchorSocket12mm .................................1
• MeasuringTape.............................................1
• TableSaworCircularSaw ...............................1
• Pencil ........................................................1
Note: The fasteners included with this kit are sized
for a
3
4" base plate. A different thickness of base
plate can be used, but you will need to supply a dif-
ferent length of flat head screws.
Figure 1. Model D3757.
Figure 2. Inventory.
A
C
B
COPYRIGHT © MAY, 2010 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China#12902TR
Model D3757
UNIVERSAL MOBILE BASE KIT
Instruction Sheet
Phone#:(360)734-3482•OnlineTechSupport:tech-support@shopfox.biz•Web:www.shopfox.biz
Base Plate Material
The best material for the base plate is a
natural wood plywood (hardwood plywood
isbest).AvoidusingOSB,MDF,orparticle
board,asthesematerialsaregenerallynot
strongenoughtoholdheavymachineryfor
alongperiodoftime.
Operating machinery on an
unsecured mobile base may allow the
machine to shift unexpectedly, which
could result in accidental contact
with the cutting device or other
moving parts.
-2-
D3757 Universal Mobile Base Kit
Assembly
Beforebeginningtheassemblyprocess,thereareafew
thingstoconsider.
First,assessthestabilityofthemachineyouwillmount.
Ifitistop-heavyorhasanarrowbase,westronglyrecom-
mend that make your base plate wider than the machine
base (see Figure 3).Also,securethemachinetothe
baseplateaftermountingitforaddedstability—thiswill
reducetheriskoftippingthemachineoverwhenmoving
itaroundtheshop.(Instructionsforsecuringthemachine
to the mobile base follow this section.)
Second,thinkaboutappearances.Ifyouareconcerned
about how the exposed portions of the base plate will
lookinyourshop,youmaywishtopaintorfinishthe
baseplatebeforebeginningtheassemblyprocess.
To assemble the mobile base, do these steps:
1. Measure the width and depth ("footprint") of the
machine base at the floor.
—Ifyouplanonmakingthebaseplatethesame
dimensionsasthemachinebase,addatleast1"
to both your width and depth measurements. This
extraspacewillmakemountingeasierandwill
hardly be noticeable once the machine is mount-
ed.
—Ifyouplanonmakingthebaseplatelargerthan
themachinebasetoincreasethestability,make
surethatyoudon'tmakethebaseplatesolarge
thatitwillbeatrippinghazard.
2. Cut the base plate to your measurements.
3. Use the corner brackets as templates to transfer the
mountingholepatternsonthebaseplate.Markthe
cornersofthebaseplate,soyourememberwhich
bracketgoeswithwhichcorner.
4. Drillthemountingholes.
5. Attach the corner brackets to the base plate (see
Figures 46),usingtheincludedfastenersandmaking
sure the top plate tabs slide into corner bracket slots
whenfittingthepiecestogether.
Congratulations!Themobilebaseisnowfullyassembled
and ready for your machine.
Figure 5. Corner bracket secured.
Figure 4.Fittingcornerbracketandtop
plate on base plate.
Tab
Slot
1
2
Machine
Base Base
Plate
2X
X
Figure 3. Mobile base constructed wider
than machine base to improve stability and
reduceriskoftippingwhenmoving.
Figure 6. Mobile base fully assembled.
-3-
D3757 Universal Mobile Base Kit
Securing Machine to Mobile Base
Ifyouplantosecurethemachinetothemobilebase,use
one of the two methods shown in Figures 7-8,andmake
sure the fasteners do not touch the floor when installed.
Thethroughmountoption(seeFigure 7)isthestrongest.
However,itcanbedifficulttoinsertandtightenthefas-
tenersduetothelackofworkingspace.Tomakeinstal-
lationeasierwiththismethod,tryinsertingtheboltfrom
theundersideandfasteningthewashers/nutsfromabove.
The direct mount method (see Figure 8) is the easiest.
Uselagscrewsandflatwasherswiththeappropriate
diameterforthemountingholesinyourmachine.Secure
thelagscrewsthroughthemachinebaseandintothe
baseplate.Whenusingthismethod,considertheweight
and stability of the machine. If the machine is very top-
heavy,forcesappliedwhenmovingitmaycausethelag
screw threads to tear out of the base plate. If this seems
probablewithyoursetup,useathickerbaseplate.
Machine Base
Bolt
Flat Washer
Flat Washer
Lock Washer
Hex Nut
Base Plate
Figure 7.Throughmountmethod.
Machine Base
Lag Screw
Flat Washer
Base Plate
Figure 8. Direct mount method.
Figure 9. Mobile base controls.
Pedal
LevelingFoot
Caster
Hex
Leveling Feet
Thelevelingfeetarelocatedonthebracketswiththe
foot pedals (see Figure 9). The feet are constructed with
a hex to adjust them up or down with a 12mm wrench.
Levelingthemachineisoptional,butitismandatory
tomakesurethelevelingfeetcontactthefloorwhen
thepedalisintheupposition;otherwise,themachine
mayrollunexpectedlyduringoperationandresultinan
accidental injury.
Woodstock Technical Support
Forserviceorproduct-relatedquestions,con-
tact Woodstock International Technical
Supportat(360)734-3482orsende-mailto:
tech-support@shopfox.biz.
Foot Pedals
Thefootpedalsengageordisengagethecasters(see
Figure 9).Whenpresseddown,thecastersliftthebase
and allow the mobile base to roll. When the foot pedals
aremovedupward,themobilebaselowersontothe
levelingfeetandthecastersliftoffthefloor,which
preventsthemobilebasefromrolling.
Before operating machine, move foot pedal up
and make sure mobile base will not roll during
operation; otherwise, the machine could shift and
lead to accidental operator injury.
High Quality Machines and Tools
Woodstock International, Inc. carries thousands of products designed
to meet the needs of today's woodworkers and metalworkers.
Ask your dealer about these fine products:
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4

Woodstock D3757 Owner's manual

Type
Owner's manual

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI