OWNER'S MANUAL
MODEL W1804
11" DOVETAIL MACHINE
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © JUNE, 2007 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
#9502TR
SET UPELECTRICAL
MAINTENANCE
SERVICE
PARTS
OPERATIONSSAFETYINTRODUCTION
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
INTRODUCTION ...................................... 2
Woodstock Technical Support .................. 2
SAFETY ................................................ 6
Standard Safety Instructions ...................
6
Additional Safety for Dovetail Machines ..... 8
ELECTRICAL .......................................... 9
110V/220V Operation ............................
9
Extension Cords ..................................
9
Electrical Specifications ........................
9
SETUP ................................................10
Unpacking ........................................10
Inventory .........................................10
Machine Placement .............................
11
Cleaning Machine ................................11
Lifting & Moving .................................
12
Mounting to Shop Floor ........................
13
Assembly ..........................................14
Dust Collection ..................................
14
Test Run ..........................................
15
OPERATIONS ........................................16
General ...........................................16
Dovetail Terminology ...........................
16
Stock Preparation ...............................
17
Dovetail Setup ...................................
19
MAINTENANCE ......................................29
Schedule ..........................................29
Cleaning ..........................................29
Lubrication .......................................29
SERVICE ..............................................30
General ...........................................30
Cutter Replacement ............................
30
Belt Tension ......................................
30
Belt Replacement ...............................
31
110V Wiring Diagram (Prewired) ..............
32
220V Wiring Diagram ...........................33
Troubleshooting .................................34
PARTS ................................................36
Table ..............................................36
Table Parts List ..................................37
Headstock ........................................38
Headstock Parts List ............................39
Stand ..............................................40
Stand Parts List ..................................41
Label Placement ................................
42
Contents
-2-
W1804 11" Dovetail Machine
INTRODUCTION
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.
biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
INTRODUCTION
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: manuals@woodstockint.com
-3-
W1804 11" Dovetail Machine
INTRODUCTION
-4-
W1804 11" Dovetail Machine
INTRODUCTION
-5-
W1804 11" Dovetail Machine
INTRODUCTION
Controls and Features
Template Bar
Tracer Pin Adjustment
Thumbwheel
Tracer Pin Lock
Switch
Horizontal Bar Clamp
Vertical Bar Clamp
Guard
Vertical Fence
Vertical Support Bar
& Lock Handle
Vertical Table
Horizontal Fence
Spindle Grease
Fitting Cover
Cutter Height
Lock
Horizontal Table
Lifting Eye Bolt
Lifting Eye Bolt
Cutter Height Adjustment
Depth Stop Bolt
-6-
W1804 11" Dovetail Machine
SAFETY
SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
Standard Safety Instructions
1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious
injury hazards to untrained users.
2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eye-
glasses only have impact resistant lenses—they are NOT safety glasses.
3. ALWAYS WEAR AN NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES
DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.
4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause
permanent hearing damage.
5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may
get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip
footwear.
6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.
Be mentally alert at all times when running machinery.
7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make
sure operation instructions are safe and clearly understood.
8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work
area.
9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper
operation of the equipment, and/or a situation that may cause damage
to the machinery.
NOTICE
-7-
W1804 11" Dovetail Machine
SAFETY
10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power off and allow all moving parts to come to
a complete stop before leaving machine unattended.
11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or
where any flammable or noxious fumes may exist.
12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents.
13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords over-
heat and lose power. Replace extension cords if they become damaged
. DO NOT use extension cords
for 220V machinery.
14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is
in OFF position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE
. Keep blades sharp and clean for best and safest performance.
Follow instructions for lubricating and changing accessories.
16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.
17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting
wrenches before turning
machinery ON.
18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment of
parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine
operation. Repair or replace damaged parts.
19. USE RECOMMENDED ACCESSORIES. Refer to the owner's manual for recommended accessories. The
use of improper accessories may cause risk of injury.
20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was designed.
21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured
workpiece protects your hands and frees both hands to operate the machine.
22. DO NOT OVERREACH. Keep proper footing and balance at all times.
23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid condi-
tions that cause the workpiece to
"kickback."
24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY.
25. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and
animals, especially fine dust. Make sure you know the hazards associated with the type of dust you
will be exposed to and always wear a respirator approved for that type of dust.
-8-
W1804 11" Dovetail Machine
SAFETY
Additional Safety for Dovetail Machines
USE this and other machinery with caution
and respect. Always consider safety first,
as it applies to your individual working
conditions. No list of safety guidelines can
be complete—every shop environment is
different. Failure to follow guidelines could
result in serious personal injury, damage
to equipment, or poor work results.
READ and understand this
entire owner's manual
before using this machine.
Serious personal injury
may occur if safety and
operational information is
not understood and fol
-
lowed. DO NOT risk your
safety by not reading!
1. GUARD. The guard helps protect the operator from the spinning cutter and flying debris during opera-
tion. Never operate the dovetail machine or allow it to be connected to power when the guard is
removed or serious personal injury may occur.
2. BOARD EJECTION. The machine may eject boards in the horizontal position if they are not clamped
securely. Never allow others to stand directly behind the dovetail machine during operation or serious
injury may occur.
3. SAFETY GLASSES. Even with the guard in place, occasional chips may be ejected from the machine.
Operator and bystanders MUST wear ANSI approved safety glasses to prevent eye injuries.
4. CUTTER STARTING POSITION. Starting the machine with the cutter against a workpiece or fence may
eject debris from the machine and most likely will ruin the workpiece or cutter. Move the cutter clear
of any contact before starting the machine
!
5. DISCONNECT POWER BEFORE ANY ADJUSTMENTS. This machine requires the operator to work
near the exposed cutter during setup. Always disconnect power BEFORE making adjustments to the
machine or serious personal injury may occur.
6. LOOSE CUTTER. Starting the machine with a loose cutter may eject the cutter from the machine at
a high rate of speed, causing serious personal injury to the operator or bystanders. Always double-
check that the cutter is tight after adjusting.
7. REMOVE ADJUSTMENT TOOLS. Starting the machine with a wrench left in the spindle adjustment
screw can result in serious personal injury. Always remove any wrenches or other adjustment tools
from the machine after adjustments have been made and before starting the machine.
8. DUST COLLECTION. Using dust collection when operating this machine greatly reduces flying debris
and fine airborne dust, which reduces the risk of personal injury from these hazards. Always use a
dust collection system when operating this machine.
-9-
W1804 11" Dovetail Machine
ELECTRICAL
DO NOT work on your electrical system
if you are unsure about electrical
codes and wiring! Seek assistance from
a qualified electrician. Ignoring this
warning can cause electrocution, fire,
or machine damage.
ELECTRICAL
We do not recommend using an extension cord; however,
if you have no alternative, use the following guidelines:
• Use a cord rated for Standard Service (S).
• Do not use an extension cord longer than 50 feet.
• Ensure that the cord has a ground wire and pin.
• Use the gauge size listed below as a minimum.
Extension Cords
110V/220V Operation
The Model W1804 is prewired for 110V operation, but
may be rewired for 220V operation (refer to the wiring
diagram on Page 33
). We recommend connecting this
machine to a dedicated circuit with a verified ground,
using the minimum circuit size given below. Never replace
a circuit breaker with one of higher amperage without
consulting a qualified electrician to ensure compliance
with wiring codes.
This machine must be grounded! The cord supplied with
this machine comes with a grounding wire. If your outlet
does not accommodate a ground pin, have it replaced by
a qualified electrician.
If you are unsure about the wiring codes in your area
or you plan to connect your machine to a shared cir
-
cuit, you may create a fire or circuit overload hazard—
consult a qualified electrician to reduce this risk.
6-15P 6-15R
Figure 1. NEMA 5-15 and 6-15 plugs and
receptacles.
Operating Voltage Amp Draw Min. Circuit Size Plug/Receptacle Extension Cord
110V Operation 10 Amps 15A NEMA 5-15 14 Gauge
220V Operation 5 Amps 15A NEMA 6-15 (not incl.) 14 Gauge
Electrical Specifications
The machine must be properly set up before it is
safe to operate. DO NOT connect this machine to the
power source until instructed to do so in the "Test
Run" portion of this manual.
-10-
W1804 11" Dovetail Machine
SETUP
Keep machine disconnected from
power until instructed otherwise.
This machine has been carefully packaged for safe trans-
portation. If you notice the machine has been damaged
during shipping, please contact your authorized Shop Fox
dealer immediately.
Unpacking
SETUP
The following is a description of the main components
shipped with the Model
W1804. Lay the components out
to inventory them.
Note:
If you can't find an item on this list, check the
mounting location on the machine or examine the pack
-
aging materials carefully
. Occasionally we pre-install cer-
tain components for safer shipping.
Box Inventory: (Figure
2) Qty
A. Clamp Handles w/Hex Nuts ..............................2
B. Hex Wrench Set
(1.5-6mm) ........................................... 1 Each
C. Combo Wrench Set
(8-10, 11-13, 12-14, and 17-19mm) ............. 1 Each
D. Extra Vertical HDPE Fence ...............................1
E. Extra Horizontal HDPE Fence ............................1
F. Hex Bolts M8-1.25 x 20 ...................................4
G. Flat Washers 8mm .........................................4
Inventory
Figure 2. Model W1804 inventory.
A
B
C
D
E
F
G
-11-
W1804 11" Dovetail Machine
SETUP
• Floor Load: This machine distributes a
heavy load in a small footprint. Some
residential floors may require additional
bracing to support both machine and
operator.
• Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your
Dovetail machine.
• Lighting: Lighting should be bright enough
to eliminate shadow and prevent eye strain.
• Electrical: Electrical circuits must be
dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic
areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.
MAKE your shop “child
safe.” Ensure that your
workplace is inaccessible
to kids by closing and
locking all entrances when
you are away. NEVER allow
untrained visitors in your
shop when assembling,
adjusting or operating
equipment.
Cleaning Machine
The table and other unpainted parts of your
dovetail machine are coated with a waxy grease
that protects them from corrosion during ship
-
ment. Clean this grease off with a solvent clean
-
er or citrus-based degreaser. DO NOT use chlo
-
rine-based solvents such as brake parts cleaner
or acetone—if you happen to splash some onto a
painted surface, you will ruin the finish.
Machine Placement
USE helpers or power
lifting equipment to lift
this machine. Otherwise,
serious personal injury
may occur.
NEVER use gasoline or
other petroleum-based
solvents to clean with.
Most have low flash
points, which make them
extremely flammable.
A risk of explosion and
burning exists if these
products are used. Serious
personal injury may occur
if this warning is ignored!
ALWAYS work in well-
ventilated areas far from
possible ignition sources
when using solvents to
clean machinery. Many
solvents are toxic when
inhaled or ingested. Use
care when disposing
of waste rags and
towels to be sure they
DO NOT create fire or
environmental hazards.
-12-
W1804 11" Dovetail Machine
SETUP
The Model W1804 is designed to be lifted from two eye
bolts mounted near the top of the machine. When the
machine is shipped, the power switch is installed over
one of the eye bolts. This switch must be moved before
attaching a lifting strap to this eye bolt, or the switch
may be damaged during lifting.
To lift the Model W1804 with a forklift, do these steps:
1. Unbolt the base of the dovetail machine from the
shipping pallet (
Figure 3), so it can be removed for
placement.
2. Remove the top cap screw and loosen the bottom
cap screw on the switch mounting bar, then move
the switch away from the eye bolt (
Figure 4).
3. Connect the lifting straps to the eye bolts.
4. Lift the machine as shown in Figure 5, and place it
in your desired location.
5. Remove the forklift straps and return the switch
back to the original location.
Lifting & Moving
Figure 3. Example of where machine is
bolted to the pallet (shows only one side;
machine is also bolted on other side).
Figure 4. Switch moved for access to the
eye bolt.
Figure 5. Eyebolt lifting setup with lifting
strap and shackle
.
The Model W1804 is a
heavy machine. Serious
personal injury may occur
if safe moving methods are
not used. To be safe, get
assistance and use power
equipment to move the
shipping crate and remove
the machine from the
crate.
-13-
W1804 11" Dovetail Machine
SETUP
Although not required, we recommend mounting your new
machine to the floor. Since this is an optional step and
floor materials may vary, floor mounting hardware is not
included.
Bolting to Concrete Floors
Lag shield anchors used with lag bolts (Figure 6) and
anchor studs (Figure
7) are two popular choices for
anchoring an object to a concrete floor. We suggest you
research the many options and methods for mounting your
machine and choose the best that fits your specific appli
-
cation.
Mounting to Shop Floor
NOTICE
Anchor studs are stronger and more permanent alter-
natives to lag shield anchors; however, they will stick
out of the floor, which may cause a tripping hazard if
you decide to move your machine at a later point.
Figure 6. Typical lag shield anchor and lag
bolt.
Figure 7. Typical anchor stud.
-14-
W1804 11" Dovetail Machine
SETUP
To assemble the dovetail machine, do these steps:
1. Install the clamping handles in the clamp hubs
(Figure 8).
2. Attach the guard to the front of the machine, as
shown in
Figure 9.
3. Attach a 4" dust collection hose (not included) to the
dust port, as shown in
Figure 10.
Assembly
Figure 9. Guard attached to machine.
Figure 10. Dust collection hose attached
to dust
port.
Figure 8. Clamping handles installed.
Clamp
Hubs
Clamp
Handles
DO NOT operate this machine without an adequate
dust collection system. This machine creates substan
-
tial amounts of wood dust while operating. Failure to
use a dust collection system can result in short and
long-term respiratory illness.
Recommended CFM at Dust Port
: ................ 400 CFM
Do not confuse this CFM recommendation with the rating
of the dust collector. To determine the CFM at the dust
port, you must take into account many variables, includ
-
ing the CFM rating of the dust collector, the length of
hose between the dust collector and the machine, the
amount of branches or Y's, and the amount of other open
lines throughout the system. Explaining this calculation
is beyond the scope of this manual. If you are unsure of
your system, consult an expert or purchase a good dust
collection "how-to" book.
Dust Collection
-15-
W1804 11" Dovetail Machine
SETUP
Once the assembly is complete, test run your machine to
make sure it runs properly and is ready for operation.
The test run consists of verifying the following: 1) The
motor powers up and runs correctly, 2) the motor turns the
correct direction (the motor included with this machine is
bi-directional), and 3) the safety disabling mechanism on
the switch works correctly.
If, during the test run, you cannot easily locate the source
of an unusual noise or vibration, stop using the machine
immediately, then review Troubleshooting on Page 34.
If you still cannot remedy a problem, contact our Tech
Support at (360) 734-3482 for assistance.
To test run the machine, do these steps
:
1. Make sure you have read the safety instructions at
the beginning of the manual and that the machine is
setup properly.
2. Make sure all tools and objects used during setup are
cleared away from the machine.
3. Connect the machine to the power source.
4. Verify that the machine is operating correctly by
turning the machine
ON.
— When operating correctly, the machine runs
smoothly with little or no vibration or rubbing
noises.
— Investigate and correct strange or unusual noises
or vibrations before operating the machine fur
-
ther. Always disconnect the machine from power
before investigating or correcting problems.
5. Turn the machine OFF.
6. Verify that the cutter is turning the correct direction
by starting and stopping the motor quickly.
— If the cutter turns counterclockwise, it is turning
in the correct direction. Proceed to
Step 7.
— If the cutter turns clockwise, it is turning in the
wrong direction. Contact our Technical Support
department for help.
Test Run
Projectiles thrown from the machine
could cause serious eye injury. Wear
safety glasses to reduce the risk of
injury.
Loose hair and clothing could get
caught in machinery and cause serious
personal injury. Keep loose clothing
rolled up and long hair tied up and
away from machinery.
7. Insert the switch disabling pin through
the green ON button.
8. Press the green ON button to test the
disabling feature on the switch.
—If the machine starts, immediately
stop the machine. The switch dis
-
abling feature is not working cor
-
rectly. This safety feature must
work properly before proceeding
with regular operations. Call Tech
Support for help.
—If the machine does not start, the
switch disabling feature is working
as designed.
-16-
W1804 11" Dovetail Machine
OPERATIONS
OPERATIONS
General
This machine will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed incor
-
rectly.
The instructions in this section are written with the under
-
standing that the operator has the necessary knowledge
and skills to operate this machine. If at any time you are
experiencing difficulties performing any operation, stop
using the machine!
If you are an inexperienced operator, we strongly recom
-
mend that you read books, trade articles, or seek train
-
ing from an experienced
woodworker before performing
any unfamiliar operations. Above all, your safety should
come first!
Always wear safety glasses when
operating this machine to reduce the
risk of serious personal injury.
DO NOT investigate problems or adjust
the machine while it is running. Wait
until the machine is turned OFF,
unplugged and all working parts
have come to a complete stop before
proceeding!
READ and understand this entire owner's
manual before using this machine.
Serious personal injury may occur if
safety and operational information is not
understood and followed. DO NOT risk
your safety by not reading!
Dovetail Terminology
Take a moment to review the dovetail terminology shown
in Figure 11. These terms will be used throughout this
section and knowing their meaning is important to fully
understand the controls of the machine.
Figure 11. Dovetail terminology.
-17-
W1804 11" Dovetail Machine
OPERATIONS
Stock Preparation
Stock preparation is one of the most important steps for
cutting dovetails.
Stock must be properly squared up or
the dovetails will not fit in the sockets tightly or evenly.
With proper planning and preparation, you can achieve
perfect results.
Stock Size
When selecting your stock, make sure that the stock size
is within the minimum and maximum dimensions that this
machine is capable of processing (see Figure 12).
The first consideration when preparing your stock is to
determine the width (height of drawer). The dovetail
machine includes a 4-sided template with the following
sizes: 1", 1
1
⁄2", 2", and 2
1
⁄2".
To achieve perfect dovetail spacing from edge-to-edge,
the stock width should be a multiple of the template size.
For example, when using a 1
1
⁄2" template, the stock width
should divisible by 1
1
⁄2". Refer to Figure 13 for more
examples.
Note:
If you do not have control over the stock width,
you can still use the machine, but the half-pins on each
edge will not be the same size.
Figure 12. Model W1804 stock size limits.
Template
Size
Common Stock Width used
with Template Sizes
1"
3" 4" 5" 6"
1
1
⁄2" 4
1
⁄2"
6"
7
1
⁄2"
9"
2"
4" 6" 8" 10"
2
1
⁄2"
5"
7
1
⁄2"
10"
Figure 13. Common width sizes used with
the available template sizes.
-18-
W1804 11" Dovetail Machine
OPERATIONS
Dado Placement
The dado placement for a drawer bottom is dictated by
the size of template you use. In order for the dado to be
hidden when the dovetail joint is assembled, it must run
through a socket. Figure 14 illustrates this concept.
A general rule of thumb: Cut the center of the dado half
the distance of the template size from the bottom edge
of the stock.
For example, when using a 1" template, center the dado
1
⁄2" from the bottom of all four pieces. This placement
ensures that the dado will end up in the first socket and
will not be visible when the drawer is assembled
. Figure
15 shows the ideal dado placement for each template
size.
Note: If your stock width is not a multiple of the tem
-
plate size, this rule of thumb does not apply. Instead, just
cut the dado where you need it and center the socket
placement by eye when setting up the machine.
Layout
After you have dadoed and dimensioned your stock, lay-
out and mark the drawer pieces as shown in Figure 16
.
This will help you keep track of the pieces as you cut the
dovetails.
Figure 14. Correct dado placement so
dado is not visible after assembly.
Figure 16. Drawer pieces laid out and
marked; the inside of the drawer pieces
are face up.
Template
Size
Center
of Dado
from
Bottom
1"
1
⁄2"
1
1
⁄2"
3
⁄4"
2"
1"
2
1
⁄2" 1
1
⁄4"
Figure 15. Dado placement for template
sizes.
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Woodstock 11-1/4 in. Dovetail Machine W1804 Owner's manual
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