GEM 2010 Breeze User manual

Owner's Manual

Pantone 426 C

for Maintenance and Safety

Pantone 426 C

For your nearest Polaris dealer,

call 1-800-POLARIS

or visit www.polarisindustries.com

Polaris Sales Inc.,

2100 Hwy. 55, Medina, MN 55340

Phone 1-888-704-5290

Part No. 9922699 Rev 01

Printed in USA

Improper vehicle use can result in SEVERE INJURY or DEATH.

S Do not start vehicle until all occupants are seated.

S Remain seated, holding handles, while the vehicle is in motion.

S Operate from driver’s side only.

S Always wear your seatbelt to prevent ejection from vehicle.

S The roof is not designed or intended to provide rollover

protection. Vehicle rollover could cause severe injury or death.

Always operate with caution.

S Never operate after or while using Alcohol or Drugs.

S Never operate on slopes steeper than 15 degrees 15°.

S Drive slowly straight up and down slopes.

S Keep entire body in the vehicle at all times.

S Reduce speed and use extra caution when carrying passengers.

S Avoid sharp turns or turns during heavy acceleration.

S Operate slowly in reverse and avoid sharp turns or sudden braking.

S Make sure passengers read and follow all safety labels.

S This vehicle is restricted to a maximum of 4 occupants.

S When towing the vehicle, the Master ON-OFF Switch MUST be

in the OFF position or severe motor damage will occur.

S Place the Master ON-OFF Switch in the OFF position if storing

the vehicle for more than 5 days. Failure to do so may lead to

complete battery discharge and battery damage.

S Batteries require regular maintenance. Failure to maintain

batteries in accordance with the owner’s manual can result in

battery damage, vehicle malfunction, fire, and/or severe

injury or death.

1

WELCOME

Thank you for purchasing a Polaris vehicle, and welcome to our world-

wide family of Polaris owners. We proudly produce an exciting line of

utility and recreational products.

• Snowmobiles

• All-terrain vehicles (ATVs)

• RANGER

®

utility vehicles

• Neighborhood vehicles (NVs)

• Victory Motorcycles

®

We believe Polaris sets a standard of excellence for all utility and recre-

ational vehicles manufactured in the world today. Many years of experi-

ence have gone into the engineering, design, and development of your

Polaris vehicle, making it the finest machine we’ve ever produced.

For safe and enjoyable operation of your vehicle, be sure to follow the

instructions and recommendations in this owner’s manual. Your manual

contains instructions for minor maintenance, but information about

major repairs is outlined in the Polaris Service Manual and should be

performed only by a factory certified Master Service Dealer

®

(MSD)

technician.

Your Polaris dealer knows your vehicle best and is interested in your

total satisfaction. Be sure to return to your dealership for all of your ser-

vice needs during, and after, the warranty period.

We also take great pride in our complete line of apparel, parts and acces-

sories, available through our online store at www.purepolaris.com.!

2

POLARIS, THE WAY OUT are registered trademarks of Polaris Industries Inc.

based on the latest product information at the time of publication. Due to constant

improvements in the design and quality of production components, some minor discrep-

ancies may result between the actual vehicle and the information presented in this publi-

cation. Depictions and/or procedures in this publication are intended for reference use

only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse

of the depictions and/or procedures contained within, whether whole or in part, is

expressly prohibited.

Printed in U.S.A.

2009 BREEZE Neighborhood Vehicle Owner’s Manual

P/N 9922699

3

TABLE OF CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Features and Controls . . . . . . . . . . . . . . . . . . . 24

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Polaris Products. . . . . . . . . . . . . . . . . . . . . . . . 75

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . 76

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . 82

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

4

INTRODUCTION

The following signal words and symbols appear throughout this manual

and on your vehicle. Your safety is involved when these words and sym-

bols are used. Become familiar with their meanings before reading the

manual.

The safety alert symbol indicates a potential personal injury hazard.

WARNING

A WARNING indicates a hazardous situation which, if not avoided, may result in

death or serious injury.

CAUTION

A CAUTION indicates a hazardous situation which, if not avoided, may result in

minor or moderate injury.

NOTICE

A NOTICE indicates a situation that may result in property damage.

The Prohibition Safety Sign indicates an action NOT to take in order

to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be

taken to avoid a hazard.

5

INTRODUCTION

Failure to heed the warnings and safety precautions contained in this manual

can result in severe injury or death. Your Polaris vehicle is not a toy and can be

hazardous to operate. This vehicle handles differently than cars, trucks or other

off-road vehicles. A collision or rollover can occur quickly, even during routine

maneuvers like turning, or driving on hills or over obstacles, if you fail to take

proper precautions.

• Read this owner’s manual. Understand all safety warnings, precautions and

operating procedures before operating the vehicle. Keep this manual with the

vehicle.

• This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you

are under age 16 and NEVER operate this vehicle without a valid driver’s

license. Never operate with a passenger under the age of 5.

WARNING

6

INTRODUCTION

Vehicle Identification Numbers

Record your vehicle's identification numbers and key number in the

spaces provided. Remove the spare key and store it in a safe place. An

ignition key can be duplicated only by ordering a Polaris key blank

(using your key number) and mating it with one of your existing keys.

The ignition switch must be replaced if all keys are lost.

Vehicle Model Number: ___________________________________________________

Frame VIN: ____________________________________________________________

Vehicle Serial Number: ___________________________________________________

Key Number: ___________________________________________________________

Motor Serial Number

Key

Number

VIN Label 7176293

Stamped VIN

XXXX

7

SAFETY

Equipment Modifications

Your Polaris vehicle is designed to provide safe operation when used as

directed. Do not modify this vehicle in a way that will alter the weight

distribution of the vehicle. This type of modification may negatively

impact vehicle stability.

Failure of critical machine components may result from operation with

any modifications, especially those that increase speed or power. This

vehicle may become less stable at speeds higher than those for which it

is designed. Loss of control may occur at higher speeds.

Do not install on a Polaris vehicle any equipment that may increase the

speed or power of the vehicle, or make any other modifications to the

vehicle for these purposes. Any modifications to the original equipment

of the vehicle create a substantial safety hazard and increase the risk of

bodily injury.

The warranty on your Polaris vehicle is terminated if any equipment has

been added to the vehicle, or if any modifications have been made to the

vehicle, that increase its speed or power or alter the weight distribution

of the vehicle.

Use only Polaris-approved accessories, and familiarize yourself with

their function and effect on the vehicle before operating.

8

SAFETY

Operator Safety

Failure to operate this vehicle properly can result in a collision, loss of control,

accident or overturn, which may result in serious injury or death. Heed all safety

warnings outlined in this section of the owner’s manual. See the OPERATION

section of the owner’s manual for proper operating procedures.

Operating Without Instruction

Operating this vehicle without proper instruction

increases the risk of an accident. The operator

must understand how to operate the vehicle

properly in different situations and on different

types of terrain. Complete the New Operator

Driving Procedures outlined on pages 40-41.

All operators must read and understand the

owner's manual and all warning and instruction

labels before operating the vehicle. Never allow a

guest to operate this vehicle until the guest has

completed the New Operator Driving Procedures

outlined on pages 40-41.

Age Restrictions

This vehicle is an ADULT VEHICLE ONLY.

NEVER operate this vehicle if you are under

age 16 and NEVER operate this vehicle

without a valid driver’s license. Never operate

with a passenger under the age of 5.

WARNING

9

SAFETY

Operator Safety

Ventilation When Charging Batteries

Failure to provide adequate ventilation while charging batteries can result in an

explosion. Volatile hydrogen gas is emitted during charging and may

accumulate in pockets at the ceiling. Always ensure a minimum of 5 air changes

per hour in the charging area.

Failure to Inspect Before Operating

Failure to inspect and verify that the

vehicle is in safe operating condition

before operating increases the risk of an

accident.

Always inspect the vehicle before each

use to make sure it's in safe operating

condition.

Always follow the inspection and

maintenance procedures and schedules

described in the owner's manual.

Using Alcohol or Drugs

Riding in this vehicle after consuming

alcohol or drugs could adversely affect

operator judgment, reaction time,

balance and perception.

Never consume alcohol or drugs before

or while operating or riding in this vehicle.

10

SAFETY

Operator Safety

Seat Belts

Riding in this vehicle without wearing a seat belt increases the risk of serious

injury in the event of an accident or sudden stop. Riders must wear seat belts at

all times. Seat belts reduce the severity of injury in the event of a sudden stop or

accident. Always make sure the seat belts are secured for both the operator and

passenger before riding.

Poor Visibility

Operating the vehicle in darkness or inclement weather could result in a collision

or accident, especially if operating on a road or street. This vehicle is not

equipped with highway-approved lights. Use caution and drive at reduced

speeds in conditions of reduced visibility such as fog, rain and darkness. Clean

headlights frequently and replace burned out headlamps promptly.

Accessories

Non-approved accessories may seriously affect vehicle stability. Using accesso-

ries not approved by Polaris for use on this vehicle could cause loss of control or

an accident. Never operate with accessories not approved by Polaris for use on

this vehicle.

11

SAFETY

Operator Safety

Carrying a Passenger

Never carry a passenger until you have operated this vehicle for at least two

hours and have completed the New Operator Driving Procedures outlined on

pages 40-41. Passengers must always be seated in a passenger seat with seat

belt secured. Never drive the vehicle until all occupants are properly seated.

Carrying Multiple Passengers

Carrying more than one passenger can affect the operator’s ability to steer and

operate the controls, which increases the risk of loss of control, accident or

overturn.

Never allow more than two passengers to occupy the rear seat.

Operating on Public Roads

Operating this vehicle on public streets, roads or highways could result in a

collision with another vehicle.

Never operate this vehicle on any public street, road or highway, including dirt

and gravel roads, unless permitted by local regulations. In many areas it's

unlawful to operate vehicles of this type on public streets, roads and highways.

Operating at Excessive Speeds

Operating this vehicle at excessive speeds increases the operator's risk of

losing control.

Never exceed the maximum recommended speed for this vehicle. Always

operate at a speed that's appropriate for the terrain, the visibility and operating

conditions, your skills and your passenger’s skills.

12

SAFETY

Operator Safety

Turning Improperly

Turning improperly could cause loss of traction, loss of control, accident or

overturn. Always follow proper procedures for turning as described in the

owner's manual.

Avoid sharp turns. Never turn at a fast speed. Never make abrupt steering

maneuvers. Practice turning at slow speeds before attempting to turn at faster

speeds.

Physical Control of the Vehicle

Removing hands from the steering wheel or hand holds or removing feet from

the floor while riding increases the risk of loss of control and accident or

overturn. The operator should always keep both hands on the steering wheel

during operation. Passenger should always be seated in the passenger seat

with both feet on the floor and with both hands securely grasping the hand

holds.

Always keep head, hands and feet inside the vehicle at all times.

Jumps and Stunts

Exhibition driving increases the risk of an accident or overturn. DO NOT do

power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving.

Descending Hills Improperly

Improperly descending a hill could cause loss of control or overturn. Always

follow proper procedures for traveling down hills as described in the owner's

manual.

• Use the brake pedal to control speed when descending a hill. Never travel

down a hill at high speed.

• Always descend a hill with the direction selector on FORWARD. Never

descend a hill in neutral.

• Always check the terrain carefully before descending a hill.

• Avoid traveling down a hill at an angle, which would cause the vehicle to lean

sharply to one side. Travel straight downhill.

13

SAFETY

Operator Safety

Improper Hill Climbing

Improper hill climbing could cause loss of control or overturn. Use extreme

caution when operating on hills. Always follow proper procedures for hill

climbing as described in the owner's manual. See page 45.

Crossing Slopes

Crossing a slope is not recommended. Improper procedure could cause loss of

control or overturn. Avoid crossing a slope unless absolutely necessary.

If crossing a slope is unavoidable, always follow proper procedures as

described in the owner's manual. See page 48.

Stalling While Climbing a Hill

Stalling or rolling backwards while climbing a hill could cause an overturn.

Maintain a steady speed when climbing a hill.

If you lose all forward speed:

Apply the brakes gradually until the vehicle is fully stopped. Place the Forward/

Reverse Switch in reverse and slowly allow the vehicle to roll straight downhill

while applying light brake pressure to control speed.

Operating in Unfamiliar Terrain

Failure to use extra caution when operating on unfamiliar terrain could result in

an accident or overturn.

Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause

loss of control or overturn.

Travel slowly and use extra caution when operating on unfamiliar terrain. Always

be alert to changing terrain conditions.

14

SAFETY

Operator Safety

Operating on Slippery Terrain

Operating on excessively rough, slippery or loose terrain could cause loss of

traction, loss of control, accident or overturn.

Do not operate on excessively rough, slippery or loose terrain. Always use extra

caution on rough, slippery or loose terrain.

Operating Improperly in Reverse

Improperly operating in reverse could result in a collision with an obstacle or

person. Always follow proper operating procedures as outlined in this manual.

See page 47.

Before backing, always check for obstacles or people behind the vehicle. When

it's safe to proceed, back slowly.

Improper Tire Maintenance

Operating this vehicle with improper tires or with improper or uneven tire

pressure could cause loss of control, accident or overturn.

Always use the size and type of tires specified for your vehicle. Always maintain

proper tire pressure as described in the owner's manual and on safety labels.

15

SAFETY

Operator Safety

Operating Over Obstacles

Improperly operating over obstacles could cause loss of control or overturn.

Never operate over obstacles.

Skidding or Sliding

Skidding or sliding can cause loss of control or overturn. Always follow proper

procedures for operating on slippery surfaces as described in the owner's

manual.

When operating on slippery surfaces such as ice or loose gravel, reduce speed

and use extra caution to reduce the chance of skidding or sliding.

Do not operate on excessively slippery surfaces.

Operating a Damaged Vehicle

Operating a damaged vehicle can result in an accident with serious injury or

death. After any overturn or accident, have a qualified service dealer inspect the

entire vehicle for possible damage, including (but not limited to) brakes and

steering systems.

Unauthorized Use of the Vehicle

Leaving the keys in the ignition can lead to unauthorized use of the vehicle,

which could result in an accident or overturn. Always remove the ignition key

when the vehicle is not in use.

16

SAFETY

Operator Safety

Precautions During Maintenance

Always follow all safety instructions in the maintenance portion of this owner’s

manual, as well as the following:

• Make sure the vehicle is properly immobilized before beginning any mainte-

nance.

• Always block the chassis securely before working under the vehicle.

• Always disable the vehicle’s electrical system before performing maintenance

on the vehicle. Remove the key. Turn the Master On-Off switch located in the

battery component to the OFF position.

• Insulate any tools used within the battery area to prevent sparks or battery

explosion caused by shorting the battery terminals or wiring. Remove the bat-

teries, or cover the exposed terminals with an insulating material.

FOR MORE INFORMATION ABOUT SAFETY

call Polaris at 1-800-342-3764.

17

SAFETY

Safety Labels and Locations

Warning labels have been placed on the vehicle for your protection.

Read and follow the instructions of the labels on the vehicle carefully. If

any of the labels depicted in this manual differ from the labels on your

vehicle, always read and follow the instructions of the labels on the

vehicle.

If an informational or graphic label becomes illegible or comes off, con-

tact your Polaris dealer to purchase a replacement. Replacement safety

labels are provided by Polaris at no charge. The part number is printed

on the label.

Discretionary WarningAge WarningWarning General

18

SAFETY

Safety Labels and Locations

General Warning

WARNING

READ OWNER’S MANUAL.

FOLLOW ALL INSTRUCTIONS AND WARNINGS.

• This vehicle does not comply with Federal Regulations for on highway use.

Check local laws for usage restrictions.

TO OPERATE:

1. Turn Key to ON position

2. Place Forward/Reverse Switch in desired position.

3. Park Brake will release and vehicle will move when accelerator pedal is

pressed.

4. To stop, release accelerator and gradually depress brake pedal.

5. Come to a complete stop before reversing direction.

6. Beeper will sound when vehicle is in Reverse.

7. Set parking brake, place the Vehicle Control Switch to Neutral, and turn Key

Switch to OFF before leaving the vehicle.

8. Remove key if vehicle is unattended.

MOTOR BRAKING:

• Electric Motor Braking provides braking when the accelerator pedal is

released.

• For parked vehicles, beeping alarm indicates vehicle roll away.

TOWING:

• When towing the vehicle, the Master ON-OFF Switch, located in the battery

compartment, MUST be in the OFF position or severe motor damage will occur.

7176198

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