GEM 2010 Breeze User manual

Category
Utility Vehicle
Type
User manual

This manual is also suitable for

Owner's Manual
Pantone 426 C
for Maintenance and Safety
Pantone 426 C
For your nearest Polaris dealer,
call 1-800-POLARIS
or visit www.polarisindustries.com
Polaris Sales Inc.,
2100 Hwy. 55, Medina, MN 55340
Phone 1-888-704-5290
Part No. 9922699 Rev 01
Printed in USA
Improper vehicle use can result in SEVERE INJURY or DEATH.
S Do not start vehicle until all occupants are seated.
S Remain seated, holding handles, while the vehicle is in motion.
S Operate from driver’s side only.
S Always wear your seatbelt to prevent ejection from vehicle.
S The roof is not designed or intended to provide rollover
protection. Vehicle rollover could cause severe injury or death.
Always operate with caution.
S Never operate after or while using Alcohol or Drugs.
S Never operate on slopes steeper than 15 degrees 15°.
S Drive slowly straight up and down slopes.
S Keep entire body in the vehicle at all times.
S Reduce speed and use extra caution when carrying passengers.
S Avoid sharp turns or turns during heavy acceleration.
S Operate slowly in reverse and avoid sharp turns or sudden braking.
S Make sure passengers read and follow all safety labels.
S This vehicle is restricted to a maximum of 4 occupants.
S When towing the vehicle, the Master ON-OFF Switch MUST be
in the OFF position or severe motor damage will occur.
S Place the Master ON-OFF Switch in the OFF position if storing
the vehicle for more than 5 days. Failure to do so may lead to
complete battery discharge and battery damage.
S Batteries require regular maintenance. Failure to maintain
batteries in accordance with the owner’s manual can result in
battery damage, vehicle malfunction, fire, and/or severe
injury or death.
1
WELCOME
Thank you for purchasing a Polaris vehicle, and welcome to our world-
wide family of Polaris owners. We proudly produce an exciting line of
utility and recreational products.
Snowmobiles
All-terrain vehicles (ATVs)
RANGER
®
utility vehicles
Neighborhood vehicles (NVs)
Victory Motorcycles
®
We believe Polaris sets a standard of excellence for all utility and recre-
ational vehicles manufactured in the world today. Many years of experi-
ence have gone into the engineering, design, and development of your
Polaris vehicle, making it the finest machine we’ve ever produced.
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owners manual. Your manual
contains instructions for minor maintenance, but information about
major repairs is outlined in the Polaris Service Manual and should be
performed only by a factory certified Master Service Dealer
®
(MSD)
technician.
Your Polaris dealer knows your vehicle best and is interested in your
total satisfaction. Be sure to return to your dealership for all of your ser-
vice needs during, and after, the warranty period.
We also take great pride in our complete line of apparel, parts and acces-
sories, available through our online store at www.purepolaris.com.!
2
POLARIS, THE WAY OUT are registered trademarks of Polaris Industries Inc.
Copyright 2009 Polaris Sales Inc. All information contained within this publication is
based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor discrep-
ancies may result between the actual vehicle and the information presented in this publi-
cation. Depictions and/or procedures in this publication are intended for reference use
only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse
of the depictions and/or procedures contained within, whether whole or in part, is
expressly prohibited.
Printed in U.S.A.
2009 BREEZE Neighborhood Vehicle Owners Manual
P/N 9922699
3
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Features and Controls . . . . . . . . . . . . . . . . . . . 24
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Polaris Products. . . . . . . . . . . . . . . . . . . . . . . . 75
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . 76
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . 82
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
4
INTRODUCTION
The following signal words and symbols appear throughout this manual
and on your vehicle. Your safety is involved when these words and sym-
bols are used. Become familiar with their meanings before reading the
manual.
The safety alert symbol indicates a potential personal injury hazard.
WARNING
A WARNING indicates a hazardous situation which, if not avoided, may result in
death or serious injury.
CAUTION
A CAUTION indicates a hazardous situation which, if not avoided, may result in
minor or moderate injury.
NOTICE
A NOTICE indicates a situation that may result in property damage.
The Prohibition Safety Sign indicates an action NOT to take in order
to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be
taken to avoid a hazard.
5
INTRODUCTION
Failure to heed the warnings and safety precautions contained in this manual
can result in severe injury or death. Your Polaris vehicle is not a toy and can be
hazardous to operate. This vehicle handles differently than cars, trucks or other
off-road vehicles. A collision or rollover can occur quickly, even during routine
maneuvers like turning, or driving on hills or over obstacles, if you fail to take
proper precautions.
Read this owner’s manual. Understand all safety warnings, precautions and
operating procedures before operating the vehicle. Keep this manual with the
vehicle.
This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you
are under age 16 and NEVER operate this vehicle without a valid driver’s
license. Never operate with a passenger under the age of 5.
WARNING
6
INTRODUCTION
Vehicle Identification Numbers
Record your vehicle's identification numbers and key number in the
spaces provided. Remove the spare key and store it in a safe place. An
ignition key can be duplicated only by ordering a Polaris key blank
(using your key number) and mating it with one of your existing keys.
The ignition switch must be replaced if all keys are lost.
Vehicle Model Number: ___________________________________________________
Frame VIN: ____________________________________________________________
Vehicle Serial Number: ___________________________________________________
Key Number: ___________________________________________________________
Motor Serial Number
Key
Number
VIN Label 7176293
Stamped VIN
XXXX
7
SAFETY
Equipment Modifications
Your Polaris vehicle is designed to provide safe operation when used as
directed. Do not modify this vehicle in a way that will alter the weight
distribution of the vehicle. This type of modification may negatively
impact vehicle stability.
Failure of critical machine components may result from operation with
any modifications, especially those that increase speed or power. This
vehicle may become less stable at speeds higher than those for which it
is designed. Loss of control may occur at higher speeds.
Do not install on a Polaris vehicle any equipment that may increase the
speed or power of the vehicle, or make any other modifications to the
vehicle for these purposes. Any modifications to the original equipment
of the vehicle create a substantial safety hazard and increase the risk of
bodily injury.
The warranty on your Polaris vehicle is terminated if any equipment has
been added to the vehicle, or if any modifications have been made to the
vehicle, that increase its speed or power or alter the weight distribution
of the vehicle.
Use only Polaris-approved accessories, and familiarize yourself with
their function and effect on the vehicle before operating.
8
SAFETY
Operator Safety
Failure to operate this vehicle properly can result in a collision, loss of control,
accident or overturn, which may result in serious injury or death. Heed all safety
warnings outlined in this section of the owner’s manual. See the OPERATION
section of the owner’s manual for proper operating procedures.
Operating Without Instruction
Operating this vehicle without proper instruction
increases the risk of an accident. The operator
must understand how to operate the vehicle
properly in different situations and on different
types of terrain. Complete the New Operator
Driving Procedures outlined on pages 40-41.
All operators must read and understand the
owner's manual and all warning and instruction
labels before operating the vehicle. Never allow a
guest to operate this vehicle until the guest has
completed the New Operator Driving Procedures
outlined on pages 40-41.
Age Restrictions
This vehicle is an ADULT VEHICLE ONLY.
NEVER operate this vehicle if you are under
age 16 and NEVER operate this vehicle
without a valid driver’s license. Never operate
with a passenger under the age of 5.
WARNING
9
SAFETY
Operator Safety
Ventilation When Charging Batteries
Failure to provide adequate ventilation while charging batteries can result in an
explosion. Volatile hydrogen gas is emitted during charging and may
accumulate in pockets at the ceiling. Always ensure a minimum of 5 air changes
per hour in the charging area.
Failure to Inspect Before Operating
Failure to inspect and verify that the
vehicle is in safe operating condition
before operating increases the risk of an
accident.
Always inspect the vehicle before each
use to make sure it's in safe operating
condition.
Always follow the inspection and
maintenance procedures and schedules
described in the owner's manual.
Using Alcohol or Drugs
Riding in this vehicle after consuming
alcohol or drugs could adversely affect
operator judgment, reaction time,
balance and perception.
Never consume alcohol or drugs before
or while operating or riding in this vehicle.
10
SAFETY
Operator Safety
Seat Belts
Riding in this vehicle without wearing a seat belt increases the risk of serious
injury in the event of an accident or sudden stop. Riders must wear seat belts at
all times. Seat belts reduce the severity of injury in the event of a sudden stop or
accident. Always make sure the seat belts are secured for both the operator and
passenger before riding.
Poor Visibility
Operating the vehicle in darkness or inclement weather could result in a collision
or accident, especially if operating on a road or street. This vehicle is not
equipped with highway-approved lights. Use caution and drive at reduced
speeds in conditions of reduced visibility such as fog, rain and darkness. Clean
headlights frequently and replace burned out headlamps promptly.
Accessories
Non-approved accessories may seriously affect vehicle stability. Using accesso-
ries not approved by Polaris for use on this vehicle could cause loss of control or
an accident. Never operate with accessories not approved by Polaris for use on
this vehicle.
11
SAFETY
Operator Safety
Carrying a Passenger
Never carry a passenger until you have operated this vehicle for at least two
hours and have completed the New Operator Driving Procedures outlined on
pages 40-41. Passengers must always be seated in a passenger seat with seat
belt secured. Never drive the vehicle until all occupants are properly seated.
Carrying Multiple Passengers
Carrying more than one passenger can affect the operator’s ability to steer and
operate the controls, which increases the risk of loss of control, accident or
overturn.
Never allow more than two passengers to occupy the rear seat.
Operating on Public Roads
Operating this vehicle on public streets, roads or highways could result in a
collision with another vehicle.
Never operate this vehicle on any public street, road or highway, including dirt
and gravel roads, unless permitted by local regulations. In many areas it's
unlawful to operate vehicles of this type on public streets, roads and highways.
Operating at Excessive Speeds
Operating this vehicle at excessive speeds increases the operator's risk of
losing control.
Never exceed the maximum recommended speed for this vehicle. Always
operate at a speed that's appropriate for the terrain, the visibility and operating
conditions, your skills and your passenger’s skills.
12
SAFETY
Operator Safety
Turning Improperly
Turning improperly could cause loss of traction, loss of control, accident or
overturn. Always follow proper procedures for turning as described in the
owner's manual.
Avoid sharp turns. Never turn at a fast speed. Never make abrupt steering
maneuvers. Practice turning at slow speeds before attempting to turn at faster
speeds.
Physical Control of the Vehicle
Removing hands from the steering wheel or hand holds or removing feet from
the floor while riding increases the risk of loss of control and accident or
overturn. The operator should always keep both hands on the steering wheel
during operation. Passenger should always be seated in the passenger seat
with both feet on the floor and with both hands securely grasping the hand
holds.
Always keep head, hands and feet inside the vehicle at all times.
Jumps and Stunts
Exhibition driving increases the risk of an accident or overturn. DO NOT do
power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving.
Descending Hills Improperly
Improperly descending a hill could cause loss of control or overturn. Always
follow proper procedures for traveling down hills as described in the owner's
manual.
Use the brake pedal to control speed when descending a hill. Never travel
down a hill at high speed.
Always descend a hill with the direction selector on FORWARD. Never
descend a hill in neutral.
Always check the terrain carefully before descending a hill.
Avoid traveling down a hill at an angle, which would cause the vehicle to lean
sharply to one side. Travel straight downhill.
13
SAFETY
Operator Safety
Improper Hill Climbing
Improper hill climbing could cause loss of control or overturn. Use extreme
caution when operating on hills. Always follow proper procedures for hill
climbing as described in the owner's manual. See page 45.
Crossing Slopes
Crossing a slope is not recommended. Improper procedure could cause loss of
control or overturn. Avoid crossing a slope unless absolutely necessary.
If crossing a slope is unavoidable, always follow proper procedures as
described in the owner's manual. See page 48.
Stalling While Climbing a Hill
Stalling or rolling backwards while climbing a hill could cause an overturn.
Maintain a steady speed when climbing a hill.
If you lose all forward speed:
Apply the brakes gradually until the vehicle is fully stopped. Place the Forward/
Reverse Switch in reverse and slowly allow the vehicle to roll straight downhill
while applying light brake pressure to control speed.
Operating in Unfamiliar Terrain
Failure to use extra caution when operating on unfamiliar terrain could result in
an accident or overturn.
Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause
loss of control or overturn.
Travel slowly and use extra caution when operating on unfamiliar terrain. Always
be alert to changing terrain conditions.
14
SAFETY
Operator Safety
Operating on Slippery Terrain
Operating on excessively rough, slippery or loose terrain could cause loss of
traction, loss of control, accident or overturn.
Do not operate on excessively rough, slippery or loose terrain. Always use extra
caution on rough, slippery or loose terrain.
Operating Improperly in Reverse
Improperly operating in reverse could result in a collision with an obstacle or
person. Always follow proper operating procedures as outlined in this manual.
See page 47.
Before backing, always check for obstacles or people behind the vehicle. When
it's safe to proceed, back slowly.
Improper Tire Maintenance
Operating this vehicle with improper tires or with improper or uneven tire
pressure could cause loss of control, accident or overturn.
Always use the size and type of tires specified for your vehicle. Always maintain
proper tire pressure as described in the owner's manual and on safety labels.
15
SAFETY
Operator Safety
Operating Over Obstacles
Improperly operating over obstacles could cause loss of control or overturn.
Never operate over obstacles.
Skidding or Sliding
Skidding or sliding can cause loss of control or overturn. Always follow proper
procedures for operating on slippery surfaces as described in the owner's
manual.
When operating on slippery surfaces such as ice or loose gravel, reduce speed
and use extra caution to reduce the chance of skidding or sliding.
Do not operate on excessively slippery surfaces.
Operating a Damaged Vehicle
Operating a damaged vehicle can result in an accident with serious injury or
death. After any overturn or accident, have a qualified service dealer inspect the
entire vehicle for possible damage, including (but not limited to) brakes and
steering systems.
Unauthorized Use of the Vehicle
Leaving the keys in the ignition can lead to unauthorized use of the vehicle,
which could result in an accident or overturn. Always remove the ignition key
when the vehicle is not in use.
16
SAFETY
Operator Safety
Precautions During Maintenance
Always follow all safety instructions in the maintenance portion of this owner’s
manual, as well as the following:
Make sure the vehicle is properly immobilized before beginning any mainte-
nance.
Always block the chassis securely before working under the vehicle.
Always disable the vehicle’s electrical system before performing maintenance
on the vehicle. Remove the key. Turn the Master On-Off switch located in the
battery component to the OFF position.
Insulate any tools used within the battery area to prevent sparks or battery
explosion caused by shorting the battery terminals or wiring. Remove the bat-
teries, or cover the exposed terminals with an insulating material.
FOR MORE INFORMATION ABOUT SAFETY
call Polaris at 1-800-342-3764.
17
SAFETY
Safety Labels and Locations
Warning labels have been placed on the vehicle for your protection.
Read and follow the instructions of the labels on the vehicle carefully. If
any of the labels depicted in this manual differ from the labels on your
vehicle, always read and follow the instructions of the labels on the
vehicle.
If an informational or graphic label becomes illegible or comes off, con-
tact your Polaris dealer to purchase a replacement. Replacement safety
labels are provided by Polaris at no charge. The part number is printed
on the label.
Discretionary WarningAge WarningWarning General
18
SAFETY
Safety Labels and Locations
General Warning
WARNING
READ OWNER’S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
• This vehicle does not comply with Federal Regulations for on highway use.
Check local laws for usage restrictions.
TO OPERATE:
1. Turn Key to ON position
2. Place Forward/Reverse Switch in desired position.
3. Park Brake will release and vehicle will move when accelerator pedal is
pressed.
4. To stop, release accelerator and gradually depress brake pedal.
5. Come to a complete stop before reversing direction.
6. Beeper will sound when vehicle is in Reverse.
7. Set parking brake, place the Vehicle Control Switch to Neutral, and turn Key
Switch to OFF before leaving the vehicle.
8. Remove key if vehicle is unattended.
MOTOR BRAKING:
• Electric Motor Braking provides braking when the accelerator pedal is
released.
• For parked vehicles, beeping alarm indicates vehicle roll away.
TOWING:
• When towing the vehicle, the Master ON-OFF Switch, located in the battery
compartment, MUST be in the OFF position or severe motor damage will occur.
7176198
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GEM 2010 Breeze User manual

Category
Utility Vehicle
Type
User manual
This manual is also suitable for

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