Stairmaster 4200/4400/4600 FreeClimber Owner's manual

Type
Owner's manual
FREECLIMBER
4200 PT, 4400 CL,
AND 4600 PT/CL
OWNERS MANUAL
®
ilverS
DDENDUM
A
© 2001 StairMaster Health & Fitness Products, Inc. StairMaster and FreeClimber are
registered trademarks or trademarks of StairMaster Health & Fitness Products, Inc. in the United States
and/or other countries. All other trademarks are trademarks of their respective companies.
StairMaster is a Rutledge Capital Company
Printed in the United States.
© 2001 StairMaster
®
Health & Fitness Products, Inc.
All rights reserved.
World Headquarters
Nautilus, Inc.
16400 SE Nautilus Drive
Vancouver, WA USA 98683
(800) NAUTILUS
(800) 628-8458
www.nautilus.com
Page iii
IMPORTANT PHONE NUMBERS
If you need assistance, please have both the serial number of your machine and
the date of purchase available when you contact the appropriate
StairMaster
®
Health & Fitness Products, Inc. office listed below.
OFFICES IN THE UNITED STATES INTERNATIONAL CUSTOMER SERVICE
WORLDWIDE CUSTOMER SERVICE INTERNATIONAL OFFICE
North American Office Nautilus International S.A.
16400 SE Nautilus Drive Rue Jean Prouve 6
Vancouver, Washington, USA 98683 1762 Givisiez / Switzerland
Tel: 1-800-NAUTILUS (1-800-628-8458) Tel: +4-26-460-77-77
FAX: 1-800-523-1049 Fax: +41-26-460-77-70
INTERNATIONAL OFFICES:
Switzerland Office Germany and Austria Office
Nautilus Switzerland S.A. Nautilus GmbH
Tel: +41-26-460-77-66 Tel: +49-2203-20-20-0
Fax: +41-26-460-77-60 Fax: +49-2203-20-20-4545
Italy Office United Kingdom Office
Nautilus Italy s.r.l. Nautilus UK Ltd.
Tel: +39-051-664-6201 Tel: +44-1908-267-345
Fax: +39-051-664-7461 Fax: +44-1908-267-346
China Office
Nautilus Representative Office
Tel: +86-21-523-707-00
Fax: +86-21-523-707-09
Page 71
APPENDICES
Page 74
APPENDICES
Figure 11: Parts Needing Periodic Maintenance
Page 75
APPENDICES
Figure 12: Final Assembly - Left, 4600 PT
27827
22930
21298
25595
20205 Alt.
21508 Alt. with Pulley
25845
2 x 23609
Page 76
APPENDICES
Figure 13: Final Assembly - Right,4600 PT
Left - 25530
Right - 25529
25592
Right - 25596
25594
25845
22143
25978
27827
Page 77
APPENDICES
Figure 14: Final Assembly - Left, 4600 CL
27828
2 x 23609
Left - 25595
22257
21468-03
25845
20205 Alt.
22536 - Alt.,
Pulley, Disk
22164
22047
22070
22884
22047
22036
Page 78
APPENDICES
Figure 15: Final Assembly - Right, 4600 CL
Left - 25530
25592
Right - 25596
25845
2 x 25978
27828
Right - 25529
Page 79
APPENDICES
Figure 16: Covers - 4600 PT/CL
25512
Upper Right Cover
25518
Lower Right Cover
4600 PT - 25879
4600 CL - 25881
Lower Left Cover
4600 PT - 25878
4600 CL - 25882
Upper Left Cover
25519
Side Handrail Assembly
Right - 25596
Left - 25595
Console Assembly
27130, 27767, 40070 - 001
25565, 25877, 25564, 25844
4 x 25454
25585
Top Shield
25513
27791 - 03
2 x 22258
Bracket
18009 - 03
4 x 18028
Page 80
APPENDICES
Figure 17: Pedal Arm Assembly & First Reduction Shaft Assembly
(4600 PT/CL, 4400 CL, 4200 PT)
40216
Sprocket
22618
Leveling Arm
25875
25874
25569
Pedal Arm
Left - 25567
Right - 25568
Pedal Arm Assembly
Left Pedal Arm shown assembled
Pedal
Left - 21794
Right - 21793
Snap Ring
2 x 22141
Washer
2 x 22140
12446
Set Screw
22878
First Reduction Shaft Assembly
Exploded View
Section F-F
(From all Final Assembly Drawings)
22878
Page 81
APPENDICES
Figure 18:Drive Shaft Assembly & Eccentric Hub Assembly
(4600 PT/CL, 4400 CL, 4200 PT)
Eccentric Hub Assembly 24897
(Exploded View)
Drive Shaft Assembly 10485
(Exploded View)
Section D-D
(From all Final Assembly Drawings)
Frame
10382
10400
10383
Page 82
APPENDICES
Figure 19: Final Assembly - Left, /4200 PT
Main Cable
4200 PT 21417
25856
2 x 21298
25845
20205 Alt.
21508 Alt.
w/Pulley
22075
22075
22075
2 x 23609
2 x 13580
Page 83
APPENDICES
Figure 20: Final Assembly - Right, 4200 PT
25856
25885
2 x 25978
2 x 21774
2 x 22326
Main Cable
4200 PT - 21417
21204 (Diode)
Page 84
APPENDICES
Figure 21: Final Assembly - Left, 4400 CL
25885
Main Cable
27828
2 x 23609
2 x 23054
2 x 25079
2 x 13580
Load Resistor
21447
22257
20205
22047
Bracket
25845
22027
22164
22884
22036
22047
Speed Sensor
21445
22191
22029
22030
22536
(Alt., Disk, & Pulley)
Page 85
APPENDICES
Figure 22: Final Assembly - Right, 4400 CL
25856 (DOM, Non - CHR)
25861 (INTL, CHR)
Main Cable
27828
22032
24271
2 x 22075
25845
2 x 22326
2 x 21774
2 x 25978
22150
Page 86
APPENDICES
Figure 23: Covers - 4400 CL, 4200 PT
25857 (4200PT Reading Rack)
25509 (4200PT, Console)
25454
22138
27797
(4400CL)
25883 (4200PT)
25887 (4400CL)
25884 (4200PT)
25886 (4400CL)
Right - 25560
Left - 25561
Neck Cover
Rivet
8 x 18072
Rivet
5 x 18072
Mid Cover
25880
25585
27791 - 03
25244
40070 - 001
27767
27130
25877
25844 (4400CL, CHR, INTL, Console)
25583 (4400CL, Non - CHR, DOM, Console)
25565
25564
(4400CL)
(4400CL)
Page 87
APPENDICES
Figure 24: Cover Removal
2. 4200PT, 4400CL, 4600PT/CL:
Remove 8 fasteners and
separate neck covers.
Console Knob
Bottom cover
1. Remove 4 fasteners and
slide mid cover back.
3. Remove 2 fasteners, carefully spread
the bottom covers apart, and separate
the bottom cover from the frame.
Page 88
Figure 25: Cover fasteners
APPENDICES
Page 89
APPENDICES
Figure 26: Drive Chain tensioning
Page 90
APPENDICES
Figure 27: Belt Tension
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Stairmaster 4200/4400/4600 FreeClimber Owner's manual

Type
Owner's manual

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