Ashworth PRO6068PS10LTPIWSTNK Installation guide

Brand
Ashworth
Model
PRO6068PS10LTPIWSTNK
Type
Installation guide
Installation
Guidelines
Patio Doors
Inswing / Outswing / Entry / Sliding Patio Door
900 South 19th Street
West Des Moines, IA 50265
800.935.2000
www.ashworthdoors.com
#5011892 4/2012
Installation Guidelines for
Ashworth Patio Doors
Installer
• Readinstructionscompletelybeforeattemptinginstallation.Failuretofollowtheseguidelineswillforfeit
theAshworthwarrantycoverage,writtenorimplied.
• Alwaysprovideacopyoftheseinstructionstothehomeowner.
• TheseinstructionsareconsistentwithASTM2112“StandardPracticeforInstallationofExterior
Windows,DoorsandSkylights”intocommonwallconstructions.Contactyourarchitector
constructionprofessionalforinstallationintootherbuildingdesignsorconstructionmethods.
• Regionalcodesandenvironmentalconditionsmayrequireinstallationthatisdifferentfrom
theseguidelines.Itisyourresponsibilitytoensurethatlocalcodesandordinancesarefollowed.
Warning!
Work Safe! Alwayswearpropereyeandhearingprotectionwheninstallingoradjusting
Ashworthproducts.
Use Power Tools Properly! Toavoidpersonalinjury,alwaysfollowmanufacturers’instructions
forsafeoperationofpowertools.
Ladder Safety! Workingatelevatedlevelscanbehazardous.Alwaysuseladdersandscaffolding
properly.Consultmanufacturers’guidelinesforsafeuseofthesetypesofequipment.
Safety Glazing! SomeAshworthproductsmaynotcontainsafetyglazingunlessspecicallyordered
thatway.Usecaution–injurycouldresultifglassisbrokenandfragmented.Buildingcodesrequiresafety
glazingforwindowsinstalledincertainareas.Consultyourlocalbuildingcodeofcialforguidelines.
Important
• Ashworthreservestherighttochangetheinformationcontainedintheseguidelineswithoutnotice.
• Maintainaminimumof1/4"betweenthedoorframeandanytrim,sidingormasonry.
• UseofAshworthproductsinbarrierEIFSsystems(syntheticstucco)isnotrecommended.Todoso
willforfeitallwarranties(writtenorimplied),andAshworthwillnotbeheldresponsibleforanyclaims
ordamagesresultingfromwaterinltration.
• SteelfastenerswillcorrodewhenusedwithACQPressureTreatedLumber.Usecorrosionresistant
fasteners(suchasstainlesssteel)wheninstallingwindowsinoraroundthesetypesofmaterials.
• Doornailingangesanddripcaps(integralorapplied)donottaketheplaceofwindowashing.
Allwindowsanddoorsmustbeproperlyashedandsealedaroundtheperimeter.
Handling and Storage
• Alwayscarrydoorunitsupright.Donotcarryat!Doingsocouldresultindamagetotheunit.
• Donotstoreunitsoutside.
Note: These installation instructions contain two methods of installation: Nail fin and no nail fin installation.
Tools Needed
• SafetyGlasses
• UtilityKnife
• Hammer(orNailGun)
• CaulkGun
• Level
• Ladder/Scaffolding
• Square
• TapeMeasure
• Stapler
• Screwdriver
Materials Needed
• BackerRod
–1/4"-1/2"diameterclosedcellfoam
• Insulation
–Minimallyexpandinglowpressure
polyurethanewindowanddoorfoam
• Shims
–Madeofcedarorsyntheticmaterial
• 2-1/2"DrywallScrews
–(NoNailFinInstallation)
• RoongNails(NailFinInstallation)
–2"Galvanized(16D)
• SiliconeSealant
–100%Silicone
• Flashing(NailFinInstallation)
–Self-adhesiveexibleashingthat
complieswithASTM-D779
Step 1: Inspect Unit
Before Installation:
A) Removeallshippingpackagingmaterial(blocks,pads,protectors,stretchwrap).
B) Inspectunitforanydamageordefects.
C) Verifythedoorunitisthecorrectsizeandconguration.
D) ContactthenearestAshworthdistributorifthereisaproblem.
Step 2: Prepare Rough Opening
Note: Disregard steps B, F, G, H and I if No Nail Fin Installation is utilized.
A) Measureandverifythesizeoftheroughopening.Theroughopeningshouldbe3/4"largerinwidthand
1/2"largerinheightthantheframesize.
B) Fordoorswithcladexteriorcasings,additionalnailerstudsmayberequiredaroundtheperimeterofthe
roughopening.
C) Verifytheroughopeningisat,plumb,levelandsquare.(Fig.1)
D) Takediagonalmeasurementstocheckforsquare.(Fig.1)
E) Makesurethebottomsillareaoftheroughopeningisatandlevel.Correctroughopeningifsloped
towardstheinterior,outoflevelorhumped.(Fig.1)
F) Cuttheweather-resistantbarrier(WRB)ina“ModiedI”pattern.(Fig.2)
G) FoldbacktheWRBonthesidestowardtheinteriorandstapleintoplace.(Fig.3)
H) Fromtheexterior,cutthetopoftheWRBasshowntoformaap.(Fig.4)
I) Temporarilytapethistopapup.(Fig.4)
Step 3: Flashing the Sill
A) IMPORTANT!
a.Useashingthatis6"minimuminwidth.
b.FlashingmustmeetASTM-D779performancerequirements.
B) Measurethewidthoftheroughopening. Cutalengthofashingthatis12"widerthantherough
opening.Thiswillallowyoutoruntheashing6"upeachside.
C) Cut1-1/2"slitsateachendoftheashingasshownbelow.(Fig.5)
D) Applysillashingtotheroughopeningasshownbelow.(Fig.6)
E) Flashingtapemustcovertheentiresill.Ifneeded,applyanadditionalashingpieceovertherstone
(startfromtheexteriorandworktowardstheinterior).Maintainaminimum1"overlap.(Fig.7)
FIG. 1 FIG. 3
INT INTEXT EXT
FIG. 2 FIG. 4
FIG. 7
FIG. 6
EXT EXT
INTINT
1-1/2"
6" 1/2"
6" MINIMUM
FIG. 5
Step 4a: Nail Fin Door Installation (Go to Step 4b for No Nail Fin Installation)
A) Removeallpackagingmaterial(blocks,pads,protectors,stretchwrap,nailn).
B) Inspectandverifythefollowing:
a. Thedoorunitisthecorrectsizeandconguration.
b. Theunitisfreefromanydamageordefects.
C) ContactyournearestAshworthdistributorifthereareanyproblemswithstepBabove.
D) Installthesuppliednailntobothsidesandtopofthedoorasshownbelow.Thelocationofthenail
ndependsonthejambdepthoftheroughopening.Ensurethecorrectlocationischosenpriorto
applyingthenailn.(Fig.8)
E) Applythesuppliednailncornergaskets.
F) Applysealanttotheoutsidefaceofthenailn.Toolinsealanttoensurenovoids.(Fig.9)
G) Installuppernailncornergaskets.(Fig.10)
a. Removeprotectivepaperfrombackofnailncornergasket.
b. Placefoamnailingngasketovercornerwithinsidecornerofthegaskettightagainstoutside
framecorner.
c. Repeatapplicationatallcornerswherethenailnsmeet.
H) Applysealanttotheinteriorsideoftheheadandsidenailn.Applya1/4"continuousbeadofsiliconein
linewithandcompletelycoveringthenailnholes.(Fig.11)
FIG. 8
NAIL FIN
DRIP CAP
(MULLED UNITS)
FIG. 9
SILICONE
DESIRED JAMB
DEPTH
FIG. 10 FIG. 11
I) Applysealanttosillroughopening:
a. Applythree1/4"continuousbeadsofsiliconeacrosstheentirewidthoftheroughopening.Note
thelocationsaredifferentforeachdoortype.Fig.13showsthesiliconelocationfora4-9/16"and
6-9/16"inswingdoor.Thebeadlocationwillbedifferentforotherjambsizes.(Fig.12&13)
b. Applya1/4"continuousbeadofsilicone1/2"fromeach
sideoftheroughopening.Thebeadwillruntheentire
depthofthejambstartingatthefaceofthewall.(Fig.14)
J) Setthedoorintotheroughopening.Centertheunitin
theopening,makingsurethereareequalgapsonboth
sidesofthedoor.
K) Temporarilytackthedoorinplaceusing2"galvanized
roongnailsthroughthepre-punchedholesatbothtop
cornersofthenailingange.Donotdrivethenailsinfully.
L) Startwithashimateachcornernomorethan1"from
thejambcorner. Addadditionalshimsspacedevenly
fromthecenteroftheunitmakesureshimsarespaced
nomorethan16"apart.Notetouseatshimsorpairsof
triangleshimstoensurethejambdoesnottwist.(Fig.15)
M)Additionalshimsarerequiredateachlockpoint,headshootboltand
hingelocationforalloperatingdoors.(Fig.15)
N) Nailallfourcornersinplacethroughthepre-punchedholesinthe
nailange.
O)Finishnailingthedoortotheroughopening.Useanailateachnailn
hole,8"-10"apart.
Step 4b: No Nail Fin Door Installation
A) Removeallpackagingmaterial(blocks,pads,protectors,stretchwrap).
B) Inspectandverifythefollowing:
a. Thedoorunitisthecorrectsizeandconguration.
b. Theunitisfreefromanydamageordefects.
C) ContactyournearestAshworthdistributorifthereareanyproblemswithstepBabove.
D) Measureinfromtheexteriorsideoftheunit2-5/8"andmarkthisatfourequallyspacedpointsalong
EXT
FIG. 14
FIG. 15
SWINGING
PATIODOOR
FIG. 12: OUTSWING PATIO SILL FIG. 13: 4-9/16" & 6-9/16" INSWING PATIO DOOR SILL
1"
(4
9
16
" FRAME)
3"
(6
9
16
" FRAME)
4
1
4
"
(4
9
16
" FRAME)
6
1
4
"
(6
9
16
" FRAME)
SEALANT
eachsidejambandthreeequallyspacedpointsalongtheheadjamb.Thendrilla1/8"pilotholethrough
theentireunitateachofthe11markedplaces.(Fig.16)
E) Afterthepilotholehasbeencreated,drilla25/64"holethroughthealuminumcladdingonly.(Fig.16)
F) Testttheunitintheroughopeningandsettheunittotheappropriatejambdepth.Oncethecorrect
jambdepthhasbeendetermined,drawalinealongtheinsideofthesillonthesuboor.(Fig.17)
G) Removetheunitfromtheopening.
H) Applysealanttosillroughopening:
a. Applythree1/4"continuousbeadsofsiliconeacrosstheentirewidthoftheroughopening.(Fig.18)
showsthesiliconelocationfora4-9/16"and6-9/16"inswingdoor.Thebeadlocationwillbedifferent
forotherjambsizes.(Fig.18)
b. Applya1/4"continuousbeadofsilicone1/2"fromeachsideoftheroughopening.Thebeadwill
runtheentiredepthofthejambstartingatthefaceofthewall.(Fig.19)
I) Setthedoorintotheroughopening.Centertheunitintheopening,making
surethereareequalgapsonbothsidesofthedoor.
J) Temporarilyholdthedoorinplaceusing2-1/2"drywallscrewsthroughthe
pre-drilledholesatbothtopcornersofthedoorframe.Donotdrivethe
screwsinfully.
K) Startwithashimateachcornernomorethan1"fromthejambcorner.
Addadditionalshimsateachpre-drilledframehole.Notetouseatshims
orpairsoftriangleshimstoensurethejambdoesnottwist.(Fig.20)
L) Additionalshimsarerequiredateachlockpoint,headshootboltandhinge
locationforalloperatingdoors.(Fig.20)
FIG. 16 FIG. 17
FIG. 18: 4-9/16" & 6-9/16" INSWING PATIO DOOR SILL
SWINGING
PATIODOOR
EXT
INT
FIG. 19
INTERIOR LINE
LOCATION
4
1
2
"
(4
9
16
" FRAME)
6
1
2
"
(6
9
16
" FRAME)
1/2"
SEALANT
3 5/8"
Bi-hingeshootboltshim
FIG. 20
2 5/8"
1/8" DIA.
25/64" DIA.
-
M)Screwallfourcornersinplacethroughthepre-drilledholesintheframe.
N) Finishscrewingthedoortotheroughopening.Applyascrewthroughall11pre-dilledframeholes.
Step 5: Secure Hinge and Verify Operation
A) Applythesupplied#12x2-1/4"screwsthrougheachhingesecuringthe
hingesandframetotheroughopening.Additionalshimsarerequired
behindeachhinge.(Fig.21)
B) Verifytheoperationofthedooriscorrect.Bydoingsoyouwillverify
thedoorswingswithoutbindingonanothermemberofthedoorandby
remainingmotionlessthroughouttheoperationwhenleftinstaticposition.
C) Iftheoperationofthedoorisnotcorrect,rstverifytheroughopeningis
plumb,levelandsquare.Second,verifythedoorisshimmedandfastened
properlyasstatedintheseinstructions.Third,verifythehingesareadjusted
totheoptimalposition.
Step 6: Completing the Sill
Note: Disregard Step A if No Nail Fin Installation is utilized.
A) IMPORTANT!Belowthenailnatbothbottomcorners,applyagenerousamountofsiliconetoseal
thevoidbetweentheroughopeningandthesill.Ifthegapistoolarge,insertbackermaterialinthevoid
priortosealing.(Fig.22)
B) Attachasillsupportblockbeneaththesill.Applyabeadofsealantatthenoseofthesillandsupport
block.(Fig.23)
C) Applysiliconetosealeachendofthesillcavitythatprotrudesfromtheroughopening.(Fig.24&25)
FIG. 22
SEALANT
FIG. 21
FIG. 23: STANDARD DOOR SILL
SEALANT
FIG. 24: OUTSWING SILL FIG. 25: INSWING SILL
SILL SUPPORT
(BY OTHERS)
SEALANT LOCATION
SEALANT
Step 7: Complete Flashing (Nail Fin Installation Only)
A) Cutandapplysideashing.Sideashingshouldrunfromthebottomofthesillashingto4"abovethe
roughopening.(Fig.26)
B) Ifnon-adhesiveashingisused,makesureallstapleholesaresealedwithsilicone.
C) Cutandapplyheadashing.Theheadashingshouldrunslightlypasttheedgeofthesideashingas
shown.(Fig.27)
D) FlipdownthetopapoftheWRB.(Fig.28)
E) TapethecutseamsoftheWRB.(Fig.29)
Step 8: Seal the Exterior
A) Aftersidingorwallexterioriscomplete,applybackerrodandsealantbetweenthedoorframeand
sidingmaterialonbothsides.Seegures30and31fornailninstallationandgures32and33forno
nailninstallation.
B) WARNING: Maintainaminimumof1/4"betweenthedoorframeandanytrim,sidingormasonry.
Failuretodosowillforfeitallwarranties(writtenorimplied).Ashworthwillnotbeheldresponsiblefor
anyclaimsordamagesresultinginfailuretofollowtheseinstructions.
FIG. 26 FIG. 27 FIG. 28 FIG. 29
SHIM & INSULATION
1/4" MIN.
SEALANT &
BACKER ROD
INSULATION
NO SEALANT
1/4" MIN.
FIG. 30: SIDE JAMB – NAIL FIN
INSTALLATION
FIG. 31: HEAD JAMB – NAIL
FIN INSTALLATION
Step 9: Completing the Installation
A) Removealllabelsorshippingmaterials.
B) Hingeadjustmentmayberequiredtocompletetheinstallation.(Fig.34)
a. Whenadjustingthehinge,useahandscrewdriver.
b. Usethetopandbottomhingetoadjustthedoorpanelhorizontally.
c. Usethecenterhingetoadjustthedoorpanelvertically.
C) Insulatebetweenthedoorframeandtheroughopeningusing
minimallyexpandingwindowanddoorsprayfoaminsulation.Use
cautiontonotoverllthegapcausingthejambstobow.Itisnot
recommendedtoapplytrimtotheunituntilthefoamhascured
toallowtheexcesstoescape.(Fig.30,31,32&33)
D) Operatedoorunittoensureproperoperation.Thepanelwill
notoperatecorrectlyifthedoorisoutofsquare,over-shimmed
orover-insulated.
E) ProperlynishallInteriorwoodcomponentswithin30days
ofinstallation.
F) IMPORTANT:Donotstainorpaintanyhardwareorvinylcomponents.
G) Applythehandlesetasappropriateperthemanufacturer’srecommendations.Completenal
adjustmentsasnecessary.
H) Swingingdoorsaretoremainclosedandlockedduringconstructiontopreventsiteconditionsfrom
damagingand/orwarpingpanelsandframes.Allow10-12weeksfromprojectcompletionforbuilding
temperatureandhumiditylevelstostabilizeanddoorpanelstoacclimate.
If you should have any questions from installation to adjustments of the Ashworth by Woodgrain
Millwork products please contact Ashworth directly at 1.800.935.2000. Visit www.ashworthdoors.com
to fi nd additional information on your Ashworth Door including maintenance, fi nishing and warranty
information to help assist you in preserving the integrity and reliability of your Ashworth products.
SHIM & INSULATION
1/4" MIN.
SEALANT &
BACKER ROD
1/4" MIN.
SHIM & INSULATION
Top hinge
adjusts
horizontally
Center hinge
adjusts vertically
Bottom
hinge adjusts
horizontally
FIG. 32: SIDE JAMB – NO NAIL FIN INSTALLATION FIG. 33: HEAD JAMB – NO NAIL FIN INSTALLATION
FIG. 34
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Ashworth PRO6068PS10LTPIWSTNK Installation guide

Brand
Ashworth
Model
PRO6068PS10LTPIWSTNK
Type
Installation guide
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