Power Fist 8654345 Owner's manual

Brand: Power Fist

Model: 8654345

Type: Owner's manual

V 4.0 8654345

User Manual

12 in. Variable Speed

Bench-Top Drill Press

Please read and understand all instructions before use. Retain this manual for

future reference.

8654345 12 in. Variable Speed Bench-Top Drill Press V 4.0

SPECIFICATIONS

Horsepower 3/4 HP

Motor Type Electric

Rating (Voltage, Current, Frequency) 120V, 4.5A, 60Hz

Number of Speeds Variable

Speed(s) 480 to 3,600 RPM

Chuck Size 5/8 in.

Spindle Travel 3-1/8 in.

Spindle Taper MT2

Table Size 7-7/8 x 7-7/8 in.

Base Size 14-3/16 x 8-11/16 in.

Height 35-7/16 in.

Swing 12 in.

Column Diameter 2-1/4 in.

Noise Power Level No-Load LWA = 74 ± 3 dB(A)

Load LWA = 75 ± 3 dB(A)

Sound Pressure Level No-Load LWA = 65 ± 3 dB(A)

Load LWA = 68 ± 3 dB(A)

INTRODUCTION

The 12 in. Variable Speed Bench-Top Drill Press is ideal for home or shop.

Using the correct drill bit, it allow you to drill wood, cast iron, steel and

aluminum with precision.

12 in. Variable Speed

Bench-Top Drill Press

2 For technical questions call 1-800-665-8685

V 4.0 12 in. Variable Speed Bench-Top Drill Press 8654345

SAFETY

WARNING! Read and understand all instructions before using this tool. The

operator must follow basic precautions to reduce the risk of personal injury

and/or damage to the equipment.

Keep this manual for safety warnings, precautions, operating or inspection and

maintenance instructions.

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A notice

is an alert that there is a possibility of property damage, injury or death if certain

instructions are not followed.

DANGER! This notice indicates an immediate and specific hazard that will

result in severe personal injury or death if the proper precautions

are not taken.

WARNING! This notice indicates a specific hazard or unsafe practice that

could result in severe personal injury or death if the proper

precautions are not taken.

CAUTION! This notice indicates a potentially hazardous situation that may result

in minor or moderate injury if proper practices are not taken.

NOTICE! This notice indicates that a specific hazard or unsafe practice will

result in equipment or property damage, but not personal injury.

WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well-lit

and free of distractions.

2. Keep anyone not wearing the appropriate safety equipment away from the

work area.

3. Store unused tools properly in a safe and dry location to prevent rust or

damage. Lock tools away and keep out of the reach of children.

4. Do not install or use in the presence of flammable gases, dust or liquids.

5. Operate the drill press in a well-ventilated area or provide equipment to remove

wood dust. Certain materials may contain toxins that are carried in the dust.

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8654345 12 in. Variable Speed Bench-Top Drill Press V 4.0

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the

Canadian Standards Association (CSA) or American National Standards

Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

1. Always wear impact safety goggles that provide front and side protection

for the eyes. Eye protection equipment should comply with CSA Z94.3-07

or ANSI Z87.1 standards based on the type of work performed.

2. Wear the appropriate type of full-face shield in addition to safety googles,

as the work can create chips, abrasive or particulate matter.

3. Wear gloves that provide protection based on the work materials or to

reduce the effects of tool vibration.

a. Do not wear gloves when operating a tool that can snag the material

and pull the hand into the tool.

4. Wear protective clothing designed for the work environment and tool.

5. Non-skid footwear is recommended to maintain footing and balance in the

work environment.

6. Wear steel toe footwear or steel toe caps to prevent a foot injury from

falling objects.

7. Wear the appropriate rated dust mask or respirator.

8. This tool can cause hearing damage. Wear hearing protection gear with an

appropriate Noise Reduction Rating to withstand the decibel levels.

PERSONAL PRECAUTIONS

Control the tool, personal movement and the work environment to avoid

personal injury or damage to tool.

1. Do not operate any tool when tired or under the influence of drugs, alcohol

or medications.

2. Avoid wearing clothes or jewelry that can become entangled with the

moving parts of a tool. Keep long hair covered or bound.

3. Do not overreach when operating a tool. Proper footing and balance

enables better control in unexpected situations.

4 For technical questions call 1-800-665-8685

V 4.0 12 in. Variable Speed Bench-Top Drill Press 8654345

4. Support the workpiece or clamp it to a stable platform. Holding the

workpiece by hand or against your body may lead to personal injury.

SPECIFIC SAFETY PRECAUTIONS

WARNING! DO NOT let comfort or familiarity with product (gained from

repeated use) replace strict adherence to the tool safety rules. If you use

this tool unsafely or incorrectly, you can suffer serious personal injury.

1. Use the correct tool for the job. This tool was designed for a specific function.

Do not modify or alter this tool or use it for an unintended purpose.

2. Use the recommended speed for drill accessory and workpiece material.

3. Take steps to prevent the drill from tipping over. A running drill bit can

cause a serious injury due to unintentionally contact. Secure the drill to the

workbench or support structure before use.

4. DO NOT use wire wheels, router bits, shaper cutters, circle (fly) cutters or

rotary planers on this drill press.

5. Provide support to control a large workpiece that overhang’s the drill table,

even if the workpiece is clamped in place.

6. Remove all objects including tools and scraps from the workpiece and

drill’s work table, before turning on the drill.

VIBRATION PRECAUTIONS

1. This tool vibrates during use. Repeated or long-term exposure to vibration

may cause temporary or permanent physical injury. Take frequent breaks

when using the tool.

2. If you feel any medical symptoms related to vibrations (such as tingling,

numbness and white or blue fingers), seek medical attention as soon as possible.

3. Wear suitable gloves to reduce the effects of vibration.

4. DO NOT use this tool before consulting a physician if one of the

following applies:

a. Pregnant

b. Impaired blood circulation to the hands

c. Past hand injuries

d. Nervous system disorders

e. Diabetes

f. Raynaud's Disease

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8654345 12 in. Variable Speed Bench-Top Drill Press V 4.0

POWER TOOL PRECAUTIONS

WARNING! DO NOT use any power tool with a malfunctioning power switch or

control. A power tool that fails to respond to the controls is dangerous and

could cause an injury. A qualified technician must repair and verify the

power tool is operating correctly before it can be used.

1. Do not allow the tool to run without load for an extended period of time, as

this will shorten its life.

2. Do not cover the air vents. Proper cooling of the motor is necessary to

ensure normal life of the tool.

3. Avoid unintentional starting. Ensure the switch is off when connecting to

the power source.

4. Disconnect the power source before installing or servicing the tool.

5. After making adjustments, make sure that any adjustment devices are

securely tightened.

6. Remove adjusting keys and wrenches before turning the tool on. A wrench

or a key that is left attached to a rotating part of the tool increases the risk

of personal injury.

7. Never force the tool. Excessive pressure could break the tool, resulting in

damage to your workpiece or serious personal injury. If your tool runs

smoothly under no load, but does not run smoothly under load, then

excessive pressure is being used.

8. Do not touch an operating motor. Motors can operate at high temperatures

and can cause a burn injury.

9. Only use accessories that are specifically designed for use with the tool.

Ensure the accessory is tightly installed.

10. The drill is designed for indoor use only. Do not expose to wet conditions.

CUTTING TOOL PRECAUTIONS

WARNING! Some surfaces contain materials which can be toxic. When

working on materials that may contain lead, asbestos, copper chromium

arsenate or other toxic materials, extra care should be taken to avoid

inhalation and minimize skin contact.

6 For technical questions call 1-800-665-8685

V 4.0 12 in. Variable Speed Bench-Top Drill Press 8654345

The term cutting accessory is used to represent a cutting blade, cutting wheel

or a cutting bit.

1. Keep hands away from the cutting area and the cutting accessory.

2. Only use a cutting accessory of the recommended size (see

Specifications).

3. Check the cutting accessory for damage before each use. A damaged

accessory can break during use and cause serious injury.

4. Inspect material for foreign objects such as staples, nails or debris.

Remove from material before cutting.

5. Do not touch the cutting accessory or the workpiece surface cut with this

tool. They may be hot and could inflict a burn injury.

DRILLING PRECAUTIONS

The term bit refers to any drill bits, router bits or tool accessories that penetrate

a material and creates a cavity through a rotary motion.

1. Never force the tool’s bit. Forcing the tool will slow down the cutting speed of the

bit, causing it to bind. Apply gentle pressure and allow the bit to do the cutting.

2. Do not use a bit with a dull or damaged cutting edge. Keep the cutting edge

sharp and clean. A dull bit may cause the tool to skitter across the work

surface instead of penetrating the material. This may cause an injury and

will damage the workpiece.

3. Hardened gum and wood pitch on a bit slows the tool down and increases

the potential for binding. Remove the bit from the tool, then clean it with

hot water, kerosene or gum and pitch remover. Never use gasoline. Allow

to dry before using. Discard the bit if the gum or pitch cannot be removed.

4. Do not apply side pressure on the bit unless it is designed for such a

purpose. The bit may bind or break.

5. A loose or mismatched cutting bit may be ejected by the tool, causing an

injury to the user or a bystander. It may also fail to penetrate the material,

as the point may move around under pressure, damaging the workpiece.

a. Ensure the cutting bit shank size matches the tool’s chuck or collet size.

b. Tighten the chuck or collet so the shank is tightly held with no room

to move.

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8654345 12 in. Variable Speed Bench-Top Drill Press V 4.0

KICKBACK PRECAUTIONS

Kickback is a sudden reaction to a pinched or snagged cutting accessory caught

on the material. The material can be ejected and inflict a serious injury on the

user or a bystander. Kickback can also damage the tool or workpiece.

Kickback can be avoided by taking proper precautions:

1. Maintain a firm grip on the material and position your body and arms to

allow you to resist a kickback. Kickback can propel the material in the

direction of the cutting accessory’s rotation.

2. Use special care when working on corners, sharp edges or flexible

material. These workpieces have a tendency to snag the cutting accessory.

3. Only use cutting accessories designed for the tool.

4. Clamp the workpiece to prevent rotation when the drill bit cuts into

the material.

ELECTRICAL SAFETY

WARNING! To reduce risk of electric shock, be certain that the plug is

connected to a properly grounded receptacle.

1. Disconnect tool from power source before cleaning, servicing, changing

parts/accessories or when not in use.

2. Protect yourself against electric shocks when working on electrical

equipment. Avoid body contact with grounded surfaces. There is an

increased chance of electrical shock if your body is grounded.

3. Do not expose tool to rain or wet conditions. Water entering a power tool

will increase the risk of electric shock.

4. Do not disconnect the power cord in place of using the ON/OFF switch on

the tool. This will prevent an accidental startup when the power cord is

plugged into the power supply.

a. In the event of a power failure, turn off the machine as soon as the

power is interrupted. The possibility of accidental injury could occur if

the power returns and the unit is not switched off.

5. Do not alter any parts of the tool or accessories. All parts and accessories are

designed with built-in safety features that may be compromised if altered.

8 For technical questions call 1-800-665-8685

V 4.0 12 in. Variable Speed Bench-Top Drill Press 8654345

6. Make certain the power source conforms to requirements of your

equipment (see Specifications).

7. When wiring an electrically driven device, follow all electrical and safety

codes, as well as the most recent Canadian Electrical Code (CE) and

Canadian Centre for Occupational Health and Safety (CCOHS).

8. Grounded tools must be plugged into an outlet that is properly installed and

grounded in accordance with all codes and ordinances. Check with a qualified

electrician if you are in doubt as to whether the outlet is properly grounded. If

the tool should electronically malfunction or break down, grounding provides a

low resistance path to carry electricity away from the user.

a. Never remove the grounding prong or modify the plug in any way, as

this will render the tool unsafe.

b. Do not use any adapter plugs.

9. This device is only for use on 120 V (single phase) and is equipped with a

3-prong grounded power supply cord and plug.

10. DO NOT use this device with a 2-prong wall receptacle.

a. Choose an available 3-prong power outlet.

b. Replace 2 prong outlet with a grounded 3-prong receptacle, installed

in accordance with the CE Code and local codes and ordinances.

WARNING! All wiring should be performed by a qualified electrician.

POWER CORD

1. Insert the power cord plug directly to the power supply whenever possible.

Use extension cords or surge protectors only when the tool's power cord

cannot reach a power supply from the work area.

2. Do not operate this tool if the power cord is frayed or damaged as

an electric shock or surge may occur, resulting in personal injury or

property damage.

a. Inspect the tool's power cord for cracks, fraying or other faults in the

insulation or plug before each use.

b. Discontinue use if a power cord feels more than comfortably warm

while operating the tool.

c. Have the power cord replaced by a qualified service technician.

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8654345 12 in. Variable Speed Bench-Top Drill Press V 4.0

3. Keep all connections dry and off the ground to reduce the risk of electric

shock. Do not touch plug with wet hands.

4. Prevent damage to the power cord by observing the following:

a. Do not pull on the cord to disconnect the plug from an outlet.

b. Keep cord away from heat, oil, sharp edges or moving parts.

5. Do not allow people, mobile equipment or vehicles to pass over

unprotected power cords.

a. Position power cords away from traffic areas.

b. Place cords in reinforced conduits.

c. Place planks on either side of the power cord to create a protective trench.

ELECTROMAGNETIC FIELDS FOR DEVICES

WARNING! Shut off the electrical tool or device and move away if you feel

faint, dizzy, nausea or shocks. Seek medical attention.

Electromagnetic Fields (EMF) can interfere with electronic devices such as

pacemakers. Anyone with a pacemaker should consult with their doctor before

working with or near a tool that generates an EMF. The following steps can

minimize the effects of electromagnetic fields.

1. Keep the power source and any power cables as far away from the user as

practical. A minimum of 24 in. is recommended.

2. Avoid long and regular bursts of energy while operating the tool. Use the

tool for short or intermittent periods of time. This will prevent a pacemaker

from interpreting the signal as a rapid heartbeat.

3. Alert other people in the work area, so they can take precautions or can

watch out for those with a pacemaker.

UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace the

missing part before operating. Failure to do so could result in a malfunction

and personal injury.

Remove the parts and accessories from the packaging and inspect for damage.

Make sure that all items in the parts list are included.

10 For technical questions call 1-800-665-8685

V 4.0 12 in. Variable Speed Bench-Top Drill Press 8654345

A protective coating is applied to the machined surfaces. Remove the coating

with a soft cloth moistened with a degreasing agent.

Contents:

• Base

• Column

• Bolts x 4

• Table Bracket

• Collar

• Lock Handle

• Head Assembly

• Chuck and Arbor

ASSEMBLY & INSTALLATION

Numbered references in parenthesis (#1) refer to the included Parts List.

1. Assemble the column (Fig. 1).

a. Place the column assembly (#5) onto the base (#1) and align the

column support holes with the holes in the base. Secure the column

with the four bolts provided (#3).

2. Install the table bracket.

a. Remove the column’s collar (#2) and the rack (#4).

b. Install the work table bracket together with the rack (Fig. 2).

c. Reinstall the collar and secure it firmly (Fig. 3).

3. Install the table bracket handle and table lock handle.

a. Attach the bracket handle (#19) and secure with a set screw (#18) (Fig. 4).

b. Install the table lock handle (#20) and pin (#21) to secure the table

bracket (Fig. 5).

4. Attach the head assembly.

a. Carefully position the head assembly over the column. Slide it into

place. Align the head assembly with the drill’s work table and base.

b. Secure the head assembly to the column with a set screw (#30).

Tighten with an Allen wrench (Fig. 6).

5. Attach the arbor and chuck.

a. Install chuck to the arbor tightly (Fig. 7).

b. Hold a piece of scrap wood against the Chuck nose to protect it and

firmly tap the wood with a rubber mallet to ensure proper seating and

a solid fit of the Chuck on the Spindle.

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8654345 12 in. Variable Speed Bench-Top Drill Press V 4.0

OPERATION

BEFORE EACH USE

WARNING! Switch the power OFF and unplug the drill press before changing

the drill bit or adjusting the drill. The drill can cause a serious injury if it

accidental starts and the drill bit contacts the user or a bystander.

Table Height Adjustment

Raise or lower the work table by loosening the table lock handle (#20) and

turning the table bracket handle (#19) (Fig. 8).

Table Angle Adjustment

Loosen the table lock handle (#20) then rotate the table to the desired position

and retighten the lock handle (Fig. 9).

Feed Depth Adjustment

There are two methods to set the drill bit’s depth.

1. Lower the spindle assembly to the desired depth and spin the first nut

down into position. Spin the second nut behind the first until snug. This

will prevent the nuts from moving due to vibration.

2. Loosen the clamp bolt and lower the spindle assembly to the desired

depth, then retighten the bolt (Fig. 10)

Drill Speed Adjustment

Turn the hand wheel (#78) to adjust the rotational speed of an installed drill bit (Fig. 11).

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Fig. 5

Fig. 6

Fig. 7

12 For technical questions call 1-800-665-8685

V 4.0 12 in. Variable Speed Bench-Top Drill Press 8654345

Drill Spring Adjustment

1. Tighten inner nut (#39) with a wrench. Do not overtighten as this will

restrict the drill’s movement.

2. Move the socket head bolt (#41) to the top position then check tension

while turning the feed handle.

GENERAL OPERATING INSTRUCTIONS

WARNING! If the drill bit grabs and spins the workpiece, do not attempt to

stop the spinning with your hands, as it can cause an impact injury. Step

back and turn the drill press off. Wait for the spindle to stop turning before

dislodging the workpiece.

1. Check that the drilling depth will not allow the bit to touch the table. This

can damage the drill bit.

2. Place the workpiece on the table. Rotate the feed handles to bring the drill

bit down to the wood. Once the workpiece is in the correct position, clamp

it to the table.

a. If drilling a hole through the entire workpiece, place a scrap piece of

wood beneath the workpiece before positioning and clamping. This will

prevent the underside from splintering as the drill bit breaks through.

3 An irregularly shaped workpiece may not lay flat on the table. Block and

clamp it securely as any tilting, twisting or shifting will create a rough drill

hole and may damage the drill bit or drill.

4. Turn the drill press on.

5. Let the spindle reach full speed before starting to drill.

a. Stop the drill press immediately if it makes an unfamiliar noise or if it

vibrates excessively. Turn the drill press OFF and unplug. Do not

restart the unit until the problem is corrected.

Fig. 8

Fig. 9

Fig. 10

Fig. 11

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8654345 12 in. Variable Speed Bench-Top Drill Press V 4.0

b. Do not adjust the drill speed until the chuck is at constant speed. If

the speed control knob is tightened when the motor is not running,

the belt will jam when the motor starts.

6. Pull down on the feed handle and slowly drill a hole into the workpiece.

7. Once the desired depth is reached, slowly push the feed handle up until the

drill bit clears the workpiece.

8. Lower the drill’s speed to less than 1,000 RPM, before turning the power OFF,

then wait for the drill bit to stop rotating. Remove or reposition the workpiece.

DEPTH STOP

The drill has a stop to limit the drill bit’s depth. Multiple holes can be accurately

drilled to the same depth. The depth range increases in 1/16 in. increments to a

maximum of 3-1/8 in. The depth stop control is located on the gear shaft

between the head assembly and drive handles.

To limit the drill travel to a specific depth:

1. Turn the depth stop locking screw 45° counterclockwise.

2. Rotate the dial collar until the desired depth is aligned with the indicator

arrow on the head assembly.

3. Tighten the depth stop locking screw by turning the screw clockwise 45°.

CARE & MAINTENANCE

1. Maintain the tool with care. A tool in good condition is efficient, easier to

control and will have fewer problems.

2. Inspect the tool components periodically. Repair or replace damaged or

worn components. Only use identical replacement parts when servicing.

3. Follow instructions for lubricating and changing accessories.

4. Only use accessories intended for use with this tool.

5. Keep the tool handles clean, dry and free from oil/grease at all times.

6. Maintain the tool’s labels and name plates. These carry important information.

If unreadable or missing, contact Princess Auto Ltd. for replacements.

WARNING! Only qualified service personnel should repair the tool. An

improperly repaired tool may present a hazard to the user and/or others.

14 For technical questions call 1-800-665-8685

V 4.0 12 in. Variable Speed Bench-Top Drill Press 8654345

REPLACING THE DRIVE BELT

Your variable speed drill press has two belts attached to three pulleys: the chuck

drill pulley, a stationary pulley and the motor pulley.

1. Remove the head assembly’s upper cover (#77).

2. Separate the halves of the chuck drill pulley (#52 and #54). Pull up on the

top half of the pulley to release tension on the forward belt.

3. Press down on the bottom half of the motor pulley (#82) to release tension

on the rear belt.

4. Remove the worn belts from the pulleys and install new ones.

5. After each belt is replaced, close the top cover and turn on the drill press.

The pulley halves will automatically reseal themselves.

MAINTENANCE SCHEDULE

This schedule applies to normal operating conditions. If you operate your tool

under severe conditions, such as sustained high-load or high-temperature

operation or use in unusually wet or dusty conditions, consult a qualified

technician for recommendations applicable to your individual needs and use.

Regular Service Period *

Before Each

Use/Daily

Every 100

Hours

Every 6

Months

Performed at every indicated month or

operating hour interval, whichever comes first.

Belt Check X

Power Cord Check X

Spindle Check X

Lifting Gear Rack Lubricate X

Clamp Handles Check X

Bearings Check X

Electrical Components Check X

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8654345 12 in. Variable Speed Bench-Top Drill Press V 4.0

LUBRICATION

Inspect and lubricate the tool when required.

• Lubricate the lifting gear rack with grease.

• The spindle may require a lightweight oil to keep the jaws loose. Open the

chuck fully and clean out with compressed air. Spray lubricant inside the

chuck, then fully open and close it to work the oil into the jaws. Wipe off

residue with a rag.

STORAGE

When not in use for an extended period, apply a thin coat of lubricant to the

steel parts to avoid rust. Remove the lubricant before using the tool again.

DISPOSAL

Recycle a tool damaged beyond repair at the appropriate facility.

Contact your local municipality for a list of disposal facilities or by-laws for

electronic devices, batteries, oil or other toxic liquids.

TROUBLESHOOTING

Visit a Princess Auto Ltd. location for a solution if the tool does not function

properly or parts are missing. If unable to do so, have a qualified technician

service the tool.

Problem(s)

Possible Cause(s)

Power Fist 8654345 Owner's manual

Brand: Power Fist

Model: 8654345

Type: Owner's manual

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