Toro 55cm Recycler Lawn Mower User manual

FormNo.3387-785RevA

55cmRecycler

LawnMower

ModelNo.20958—SerialNo.315000001andUp

Operator'sManual

Introduction

Thisrotary-blade,walk-behindlawnmowerisintended

tobeusedbyresidentialhomeowners.Itisdesigned

primarilyforcuttinggrassonwell-maintainedlawns

onresidentialproperties.Itisnotdesignedforcutting

brushorforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.

Figure1

1.Modelandserialnumberplate

Writetheproductmodelandserialnumbersinthespace

below:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,seetheseparateproduct-specicDeclarationof

Conformity(DOC)sheet.

NetTorque:Thegrossornettorqueofthisenginewas

laboratoryratedbytheenginemanufacturerinaccordance

withtheSocietyofAutomotiveEngineers(SAE)J1940.

Asconguredtomeetsafety,emission,andoperating

requirements,theactualenginetorqueonthisclassofmower

willbesignicantlylower.Gotowww .Toro.comtoview

specicationsonyourmowermodel.

Donottamperwiththeenginecontrolsoralterthegovernor

speed;doingsomaycreateanunsafeconditionresultingin

personalinjury.

Contents

Introduction..................................................................1

Safety...........................................................................2

GeneralLawnMowerSafety.....................................2

SoundPressure......................................................3

SoundPower..........................................................3

Hand/ArmVibration..............................................4

SafetyandInstructionalDecals.................................4

Setup............................................................................5

1InstallingtheBlade-ControlBar..............................5

2InstallingtheHandle.............................................5

3InstallingtheRecoil-StarterRopeintheRope

Guide.................................................................6

4FillingtheEnginewithOil......................................6

5AssemblingtheGrassBag......................................7

ProductOverview..........................................................8

Specications.........................................................8

Operation.....................................................................9

FillingtheFuelTank................................................9

CheckingtheEngine-OilLevel..................................9

AdjustingtheCuttingHeight....................................10

StartingtheEngine.................................................10

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3387-785*A

UsingtheSelf-PropelDrive.....................................11

StoppingtheEngine...............................................11

EngagingtheBlade.................................................11

DisengagingtheBlade.............................................12

CheckingtheBlade-BrakeClutchOperation...............12

RecyclingtheClippings...........................................12

BaggingtheClippings.............................................12

Side-DischargingtheClippings.................................14

OperatingTips......................................................14

Maintenance.................................................................16

RecommendedMaintenanceSchedule(s)......................16

PreparingforMaintenance.......................................16

ReplacingtheAirFilter............................................17

ChangingtheEngineOil.........................................17

ReplacingtheBlade................................................18

CleaningtheBlade-Brake-ClutchShield.....................18

AdjustingtheSelf-PropelDrive................................19

CleaningundertheMachine.....................................19

Storage........................................................................20

PreparingtheMachineforStorage............................20

FoldingtheHandle.................................................20

RemovetheMachinefromStorage............................20

Safety

ThismachinehasbeendesignedinaccordancewithENISO

5395:2013.

Improperlyusingormaintainingthismowercanresult

ininjury.Toreducethepotentialforinjury,complywith

thesesafetyinstructions.

Toensuremaximumsafetyandbestperformance,

andtogainknowledgeoftheproduct,itisessential

thatyouandanyotheroperatorofthemowerread

andunderstandthecontentsofthismanualbeforethe

engineiseverstarted.Payparticularattentiontothe

safetyalertsymbol(Figure2),whichmeansCaution,

Warning,orDanger—“personalsafetyinstruction.”

Readandunderstandtheinstructionbecauseithasto

dowithsafety.Failuretocomplywiththeinstruction

mayresultinpersonalinjury.

GeneralLawnMowerSafety

Thiscuttingmachineiscapableofamputatinghandsandfeet

andofthrowingobjects.Failuretoobservethefollowing

safetyinstructionscouldresultinseriousinjuryordeath.

Training

•Readtheinstructionscarefully.Befamiliarwiththe

controlsandtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstousethemachine.Localregulationscan

restricttheageoftheoperator.

•Keepinmindthattheoperatororuserisresponsiblefor

accidentsorhazardsoccurringtootherpeopleortheir

property.

•Understandexplanationsforallpictogramsusedonthe

machineorintheinstructions.

Gasoline

WARNING-Gasolineishighlyammable.Takethe

followingprecautions.

•Storefuelincontainersspecicallydesignedforthis

purpose.

•Refueloutdoorsonlyanddonotsmokewhilerefueling.

•Addfuelbeforestartingtheengine.Neverremovethe

capofthefueltankoraddgasolinewhiletheengineis

runningorwhentheengineishot.

•Ifgasolineisspilled,donotattempttostarttheengine

butmovethemachineawayfromtheareaofspillageand

avoidcreatinganysourceofignitionuntilgasolinevapors

havedissipated.

•Replaceallfueltankandcontainercapssecurely.

Preparation

•Whilemowing,alwayswearsubstantial,slip-resistant

footwearandlongtrousers.Donotoperatethe

equipmentwhenbarefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallstones,sticks,wires,bonesand

otherforeignobjects.

•Beforeusing,alwaysvisuallyinspecttoseethatguardsand

safetydevices,suchasdeectorsand/orgrasscatchers,

areinplaceandworkingcorrectly.

•Beforeusing,alwaysvisuallyinspecttoseethattheblades,

bladeboltsandcutterassemblyarenotwornordamaged.

Replacewornordamagedbladesandboltsinsetsto

preservebalance.

Starting

•Donottiltthemachinewhenstartingtheengineunless

themachinemustbetiltedforstarting.Inthiscase,do

nottiltitmorethanabsolutelynecessaryandliftonlythe

partwhichisawayfromtheoperator.

•Starttheenginecarefullyaccordingtoinstructionsand

withfeetwellawayfromtheblade(s)andnotinfrontof

thedischargechute.

Operation

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Mowonlyindaylightoringoodarticiallight.

•Stayalertforholesintheterrainandotherhiddenhazards.

•Donotputhandsorfeetnearorunderrotatingparts.

Keepclearofthedischargeopeningatalltimes.

•Neverpickuporcarryalawnmowerwhiletheengineis

running.

•Useextremecautionwhenreversingorpullinga

pedestrian-controlledmowertowardyou.

•Walk,neverrun.

•Slopes:

–Donotmowexcessivelysteepslopes.

–Exerciseextremecautionwhenonslopes.

–Mowacrossthefaceofslopes,neverupanddown,

andexerciseextremecautionwhenchangingdirection

onslopes.

–Alwaysbesureofyourfootingonslopes.

•Reducespeedonslopesandinsharpturnstoprevent

overturningorlossofcontrol.

•Stopthebladeifthemachinemustbetiltedfor

transportationwhencrossingsurfacesotherthangrass

andwhentransportingthemachinetoandfromthearea

tobemowed.

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxideandotherexhaustgasses

cancollect.

•Stoptheengine

–wheneveryouleavethemachine.

–beforerefueling.

–beforeremovingthegrasscatcher.

–beforemakingheightadjustmentunlessadjustment

canbemadefromtheoperatingposition.

•Stoptheengineanddisconnectthespark-plugwire.

–beforeclearingblockagesoruncloggingchute.

–beforechecking,cleaningorworkingonthemachine.

–afterstrikingaforeignobject,inspectthemachine

fordamageandmakerepairsbeforerestartingand

operatingthemachine.

–ifthemachinestartstovibrateabnormally(check

immediately).

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe

machine;seekshelter.

•Watchoutfortrafcwhencrossingornearroadways.

MaintenanceandStorage

•Keepallnuts,bolts,andscrewstighttobesurethatthe

equipmentisinsafeworkingcondition.

•Donotusepressure-cleaningequipmentonthemachine.

•Neverstoretheequipmentwithgasolineinthetankand

insideabuildingwherefumescanreachanopename

orspark.

•Allowtheenginetocoolbeforestoringinanyenclosure.

•Toreducetherehazard,keeptheengine,silencer,

batterycompartmentandgasolinestorageareafreeof

grass,leaves,orexcessivegrease.

•Checkgrasscatchercomponentsandthedischargeguard

frequentlyandreplacewithmanufacturer'srecommended

parts,whennecessary.

•Replacewornordamagedpartsforsafety.

•Replacefaultysilencers.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Donotchangetheenginegovernorsettingsoroverspeed

theengine.Operatinganengineatexcessivespeedcan

increasethehazardofpersonalinjury.

•Becarefulwhileadjustingthemachinetoprevent

entrapmentofthengersbetweenmovingbladesand

xedpartsofthemachine.

•Toensurethebestperformanceandsafety,

purchaseonlygenuineTororeplacementpartsand

accessories.Donotuse

will t

partsandaccessories;

theymaycauseasafetyhazard.

Hauling

•Usecarewhenloadingorunloadingthemachineintoa

traileroratruck.

•Usefull-widthrampsforloadingthemachineintoa

traileroratruck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Boththefrontandtherearstrapsshouldbe

directeddownandoutwardfromthemachine.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof88

dBA,whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpressurelevelwasdeterminedaccordingtothe

proceduresoutlinedinENISO5395:2013.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof98dBA,

whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO11094.

CAUTION

Long-termexposuretonoisewhileoperatingthe

machinemaycausesomehearingloss.

Wearadequatehearingprotectionwheneveryou

operatethemachineforanextendedperiodoftime.

Hand/ArmVibration

Measuredvibrationlevelforrighthand=4.7m/s

Measuredvibrationlevelforlefthand=5.1m/s

UncertaintyValue(K)=2.0m/s

Measuredvaluesweredeterminedaccordingtotheprocedures

outlinedinENISO5395:2013.

CAUTION

Long-termexposuretovibrationwhileoperating

themachinemaycausesomenumbnessinthe

handsandwrists.

Wearglovesthatdampenthevibrationwhenever

youoperatethemachineforanextendedperiodof

time.

SafetyandInstructionalDecals

Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

112-8760

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

2.Cutting/dismembermentofhandorfoot—stayawayfrom

movingparts.

112-8867

1.Lock2.Unlock

131-0894

TractionAdjustment

1.Attention;readtheOperator'sManual—1)Loosenthe

knobbyturningitcounterclockwise;2)Pullthecable(s)

awayfromtheenginetodecreasethetraction,orpush

thecable(s)towardtheenginetoincreasethetraction;3)

Tightentheknobbyturningitclockwise.

131–4514

1.Warning—readtheOperator'sManual.

2.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts;keepallguardsand

shieldsinplace.

3.Cutting/dismembermenthazardofhandorfoot,mower

blade—disconnectthespark-plugwireandreadthe

instructionsbeforeservicingorperformingmaintenance.

4.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine;stoptheenginebeforeleavingthe

operatingposition;pickupanydebrisbeforemowing.

5.Cutting/dismembermenthazardofhandorfoot,mower

blade—donotoperateupanddownslopes;operatesideto

sideonslopes;lookbehindyouwhenbackingup.

Setup

Important:Removeanddiscardtheprotectiveplastic

sheetthatcoverstheengine.

InstallingtheBlade-Control

Bar

NoPartsRequired

Procedure

Installtheblade-controlbarintotheupperhandle(Figure3).

Figure3

InstallingtheHandle

NoPartsRequired

Procedure

WARNING

Foldingorunfoldingthehandleimproperlycan

damagethecables,causinganunsafeoperating

condition.

•Donotdamagethecableswhenfoldingor

unfoldingthehandle.

•Ifacableisdamaged,contactanAuthorized

ServiceDealer.

1.Removethehandleknobsfromthemachinehousing

(Figure4).

Important:Routethecablestotheoutsideofthe

handleknobsasyouinstallthehandle.

Figure4

2.Movethehandletotheoperatingposition.

3.Installandtightenthehandleknobsthatyouremoved

instep1.

InstallingtheRecoil-Starter

RopeintheRopeGuide

NoPartsRequired

Procedure

Important:Tostarttheenginesafelyandeasily

wheneveryouusethemachine,installtherecoil-starter

ropeintheropeguide.

Pulltherecoil-starterropethroughtheropeguideonthe

handle(Figure5).

Figure5

1.Recoil-starterrope2.Ropeguide

FillingtheEnginewithOil

NoPartsRequired

Procedure

Important:Yourmachinedoesnotcomewithoilin

theengine.Beforestartingtheengine,lltheengine

crankcasewithoil.

1.Movethemachinetoalevelsurface.

2.Removethedipstick(Figure6)andpourabout3/4of

thecrankcasecapacityofoilintotheoil-lltube.

Note:Maxll:0.59L(20oz),type:SAE30

detergentoilwithanAPIserviceclassicationofSF,

SG,SH,SJ,SL,orhigher.

Figure6

1.Dipstick

3.Wipethedipstickcleanwithacleancloth.

4.Insertthedipstickfullyintotheoil-lltube.

5.Removethedipstickandreadtheoillevelonthe

dipstick;refertoFigure6.

•IftheoilisbelowtheAddmarkonthedipstick,

slowlypourasmallamountofoilintotheoil-ll

tube,wait3minutes,andthenrepeatsteps3

through5untiltheoillevelisattheFullmarkon

thedipstick.

•IftheoilisabovetheFullmarkonthedipstick,

draintheexcessoiluntiltheoillevelisattheFull

markonthedipstick.Todraintheexcessoil,refer

toChangingtheEngineOil(page17).

Important:Iftheoillevelinthecrankcaseistoo

lowortoohighandyouruntheengine,youmay

damagetheengine.

6.Installthedipstickintotheoil-lltubesecurely.

Important:

Change the engine oil after the r st 5

operating hour s

;changeityearlythereafter.Refer

toChangingtheEngineOil(page17).

AssemblingtheGrassBag

NoPartsRequired

Procedure

1.SlipthegrassbagovertheframeasshowninFigure7.

g027257

Figure7

1.Handle

3.Grassbag

2.Frame

Note:Donotslipthebagoverthehandle(Figure7).

2.Hookthebottomchannelofthebagontothebottom

oftheframe(Figure8).

g027258

Figure8

3.Hookthetopandsidechannelsofthebagontothetop

andsidesoftheframe,respectively(Figure8).

ProductOverview

g027525

Figure9

1.Handle

9.Cutting-heightlever(4)

2.Blade-controlbar

10.Airlter

3.Ignitionswitch

11.Side-dischargechute

4.Adjustmentknobforthe

self-propeldrive

12.Bag-on-demandlever

5.Fuel-tankcap

13.Handleknob(2)

6.Oilll/dipstick

14.Recoil-starthandle

7.Washoutport(notshown)15.Control-barlock

8.Sparkplug

G020551

Figure10

1.Grassbag2.Side-dischargechute

Specications

ModelWeightLengthWidthHeight

2095841kg

(90lb)

150cm

(59

inches)

58cm

(23

inches)

107cm

(42

inches)

Operation

FillingtheFuelTank

DANGER

Gasolineisextremelyammableandexplosive.A

reorexplosionfromgasolinecanburnyouand

others.

•Topreventastaticchargefromignitingthe

gasoline,placethecontainerand/ormachine

directlyonthegroundbeforelling,notina

vehicleoronanobject.

•Fillthetankoutdoorswhentheengineiscold.

Wipeupspills.

•Donothandlegasolinewhensmokingoraround

anopenameorsparks.

•Storegasolineinanapprovedfuelcontainer,out

ofthereachofchildren.

•Forbestresults,useonlyclean,fresh(lessthan30days

old),unleadedgasolinewithanoctaneratingof87or

higher((R+M)/2ratingmethod).

•Oxygenatedfuelwithupto10%ethanolor15%MTBE

byvolumeisacceptable.

•Ethanol:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume

isacceptable.EthanolandMTBEarenotthesame.

Gasolinewith15%ethanol(E15)byvolumeisnot

approvedforuse.Neverusegasolinethatcontainsmore

than10%ethanolbyvolume,suchasE15(contains15%

ethanol),E20(contains20%ethanol),orE85(contains

upto85%ethanol).Usingunapprovedgasolinemay

causeperformanceproblemsand/orenginedamage

whichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorinfuel

containersoverthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

Fillthefueltankwithfreshunleadedregulargasolinefroma

majorname-brandservicestation(Figure11).

Important:Toreducestartingproblems,addfuel

stabilizertothefuelallseason,mixingitwithgasoline

lessthan30daysold.

g027526

1 cm (1/2 inch)

Figure11

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

Note:Maxll:0.59L(20oz),type:SAE30detergentoil

withanAPIserviceclassicationofSF,SG,SH,SJ,SL,or

higher.

1.Movethemachinetoalevelsurface.

2.Removethedipstick(Figure12).

Figure12

1.Dipstick

3.Wipethedipstickcleanwithacleancloth.

4.Insertthedipstickfullyintotheoil-lltube.

5.Removethedipstickandreadtheoillevelonthe

dipstick;refertoFigure12.

•IftheoilisbelowtheAddmarkonthedipstick,

slowlypourasmallamountofoilintotheoil-ll

tube,wait3minutes,andthenrepeatsteps3

through5untiltheoillevelisattheFullmarkon

thedipstick.

•IftheoilisabovetheFullmarkonthedipstick,

draintheexcessoiluntiltheoillevelisattheFull

markonthedipstick.Todraintheexcessoil,refer

toChangingtheEngineOil(page17).

Important:Iftheoillevelinthecrankcaseistoo

lowortoohighandyouruntheengine,youmay

damagetheengine.

6.Installthedipstickintotheoil-lltubesecurely.

AdjustingtheCuttingHeight

WARNING

Adjustingthecuttingheightmaybringyouinto

contactwiththemovingblade,causingserious

injury.

•Stoptheengineandwaitforallmovingparts

tostop.

•Donotputyourngersunderthehousingwhen

adjustingthecuttingheight.

CAUTION

Iftheenginehasbeenrunning,themuferwillbe

hotandcanseverelyburnyou.Keepawayfromthe

hotmufer.

Adjustthecuttingheightasdesired.Setthefrontwheelsto

thesameheightastherearwheels(Figure13).

Note:Toraisethemachine,movethefrontcutting-height

leversrearwardandtherearcutting-heightleversforward.

Tolowerthemachine,movethefrontcutting-heightlevers

forwardandtherearcutting-heightleversrearward.

Figure13

1.Raisethemachine2.Lowerthemachine

Note:Thecutting-heightsettingsare25mm(1inch);35

mm(1-3/8inches);44mm(1-3/4inches);54mm(2-1/8

inches);64mm(2-1/2inches);73mm(2-7/8inches);83mm

(3-1/4inches);92mm(3-5/8inches);and102mm(4inches).

StartingtheEngine

Pulltherecoil-starthandlelightlyuntilyoufeelresistance,

thenpullitsharply(Figure14).Allowtheropetoreturnto

thehandleslowly.

Figure14

Note:Ifthemachinedoesnotstartafterseveralattempts,

contactanAuthorizedServiceDealer.

UsingtheSelf-PropelDrive

Tooperatetheself-propeldrive,simplywalkwithyourhands

ontheupperhandleandyourelbowsatyoursides,andthe

machinewillautomaticallykeeppacewithyou(Figure15).

Figure15

Note:Ifthemachinedoesnotfreelyrollbackwardafter

self-propelling,stopwalking,holdyourhandsinplace,and

allowthemachinetorollacoupleofcentimeters(inches)

forwardtodisengagethewheeldrive.Youcanalsotry

reachingjustundertheupperhandletothemetalhandleand

pushthemachineforwardacoupleofcentimeters(inches).

Ifthemachinestilldoesnotrollbackwardeasily,contactan

AuthorizedServiceDealer.

StoppingtheEngine

Holddowntheignitionswitchinthe“Stop”positionuntil

theenginestops(Figure16).

Figure16

1.Ignitionswitch

EngagingtheBlade

Whenyoustartyourengine,thebladedoesnotturn.You

mustengagethebladetomow.

1.Pullthecontrol-barlockback(Figure17).

Figure17

2.Pulltheblade-controlbartothehandle(Figure18).

Figure18

3.Holdtheblade-controlbaragainstthehandle(Figure

19).

Figure19

DisengagingtheBlade

Releasetheblade-controlbar(Figure20).

Figure20

Important:Whenyoureleasetheblade-controlbar,

thebladeshouldstopwithin3seconds.Ifitdoesnot

stopproperly,stopusingyourmachineimmediatelyand

contactanAuthorizedServiceDealer.

CheckingtheBlade-Brake

ClutchOperation

Checktheblade-controlbarbeforeeachusetoensurethat

theblade-brakeclutchsystemisoperatingproperly.

UsingtheGrassBag

ServiceInterval:Beforeeachuseordaily

Youcanusethegrassbagtoperformanadditionaltestto

checktheblade-brakeclutch.

1.Installtheemptygrassbagonthemachine.

2.Starttheengine.

3.Engagetheblade.

Note:Thebagshouldbegintoinate,indicatingthat

thebladeisengagedandrotating.

4.Releasetheblade-controlbar.

Note:Ifthebagdoesnotimmediatelydeate,the

bladeisstillrotating.Theblade-brakeclutchmaybe

deterioratingand,ifignored,couldresultinanunsafe

operatingcondition.Havethemachineinspectedand

servicedbyanAuthorizedServiceDealer.

5.Stoptheengineandwaitforallmovingpartstostop.

NotUsingtheGrassBag

1.Movethemachineontoapavedsurfaceinanon-windy

area.

2.Setall4wheelstothe83mm(3-1/4inches)

cutting-heightsetting.

3.Takeahalfsheetofnewspaperandcrumpleitintoa

ballsmallenoughtogounderthemachinehousing

(about76mmor3inchesindiameter).

4.Placethenewspaperballabout13cm(5inches)in

frontofthemachine.

5.Starttheengine.

6.Engagetheblade.

7.Releasetheblade-controlbar.

8.Immediatelypushthemachineoverthenewspaperball.

9.Stoptheengineandwaitforallmovingpartstostop.

10.Gotothefrontofthemachineandcheckthe

newspaperball.

Note:Ifthenewspaperballdidnotgounderthe

machine,repeatsteps4through10.

11.Ifthenewspaperisunravelledorshredded,theblade

didnotstopproperly,whichcouldresultinanunsafe

operatingcondition.ContactanAuthorizedService

Dealer.

RecyclingtheClippings

Yourmachinecomesfromthefactoryreadytorecyclethe

grassandleafclippingsbackintothelawn.

Ifthegrassbagisonthemachineandthebag-on-demand

leverisinthebaggingposition,movethelevertotherecycling

position;refertoOperatingtheBag-on-DemandLever(page

13)beforerecyclingtheclippings.Iftheside-discharge

chuteisonthemachine,removeit;refertoRemovingthe

Side-DischargeChute(page14)beforerecyclingtheclippings.

BaggingtheClippings

Usethegrassbagwhenyouwanttocollectgrassandleaf

clippingsfromthelawn.

WARNING

Aworngrassbagcouldallowsmallstonesand

othersimilardebristobethrowntowardyouor

bystanders,resultinginseriouspersonalinjuryor

death.

Checkthegrassbagfrequently.Ifitisdamaged,

installanewTororeplacementbag.

Iftheside-dischargechuteisonthemachine,removeit;refer

toRemovingtheSide-DischargeChute(page14)before

baggingtheclippings.Ifthebag-on-demandleverisinthe

recyclingposition,moveittothebaggingposition;referto

OperatingtheBag-on-DemandLever(page13).

WARNING

Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.

Stoptheengineandwaitforallmovingpartstostop

beforeleavingtheoperatingposition.

InstallingtheGrassBag

1.Raiseandholdupthereardeector(Figure21).

Figure21

1.Notches

3.Grassbagpin(2)

2.Reardeector

2.Installthegrassbag,ensuringthatthepinsonthebag

restinthenotchesonthehandle(Figure21).

3.Lowerthereardeector.

RemovingtheGrassBag

Toremovethebag,reversethestepsabove.

OperatingtheBag-on-DemandLever

Thebag-on-demandfeatureallowsyoutoeithercollector

recyclegrassandleafclippingswhilethegrassbagisattached

tothemachine.

•Forbaggingthegrassandleafclippings,pressthebutton

onthebag-on-demandlever,andmovetheleverforward

untilthebuttonontheleverpopsup(Figure22).

Figure22

1.Bag-on-demandlever(inbaggingposition)

•Forrecyclingthegrassandleafclippings,pressthebutton

ontheleverandmovetheleverrearwarduntilthebutton

ontheleverpopsup.

Important:Forproperoperation,removeanygrass

clippingsanddebrisfromthebag-on-demanddoor

andthesurroundingopening(Figure23)beforeyou

movethebag-on-demandleverfromoneposition

toanother.

WARNING

Thebladeissharp;contactingthebladecan

resultinseriouspersonalinjury.Also,anopen

reardischargeareacouldallowsmallstonesand

othersimilardebristobethrowntowardthe

operatororabystander,andresultinserious

personalinjuryordeath.

Stoptheengineandwaitforallmovingpartsto

stopbeforecleaningthebag-on-demanddoor

andthesurroundingopening.

Figure23

1.Cleanhere

Side-Dischargingthe

Clippings

Usethesidedischargeforcuttingverytallgrass.

Ifthegrassbagisonthemachineandthebag-on-demand

leverisinthebaggingposition,movethelevertotherecycling

position;refertoOperatingtheBag-on-DemandLever(page

13).

WARNING

Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.

Stoptheengineandwaitforallmovingpartstostop

beforeleavingtheoperatingposition.

InstallingtheSide-DischargeChute

Liftupthesidedeectorandinstalltheside-dischargechute

(Figure24).

Figure24

RemovingtheSide-DischargeChute

Toremovetheside-dischargechute,liftupthesidedeector,

removetheside-dischargechute,andlowerthesidedeector.

OperatingTips

GeneralMowingTips

•Cleartheareaofsticks,stones,wire,branches,andother

debristhatthebladecouldhit.

•Avoidstrikingsolidobjectswiththeblade.Never

deliberatelymowoveranyobject.

•Ifthemachinestrikesanobjectorstartstovibrate,

immediatelystoptheengine,disconnectthewirefrom

thesparkplug,andexaminethemachinefordamage.

•Forbestperformance,installanewbladebeforethe

cuttingseasonbegins.

•ReplacethebladewhennecessarywithaToro

replacementblade.

CuttingGrass

•Cutonlyaboutathirdofthegrassbladeatatime.Do

notcutbelowthe54mm(2-1/8inches)settingunlessthe

grassissparseoritislatefallwhengrassgrowthbegins

toslowdown.RefertoAdjustingtheCuttingHeight

(page10).

•Whencuttinggrassover15cm(6inches)tall,mowatthe

highestcuttingheightsettingandwalkslower;thenmow

againatalowersettingforthebestlawnappearance.If

thegrassistoolong,themachinemayplugandcause

theenginetostall.

•Mowonlydrygrassorleaves.Wetgrassandleavestend

toclumpontheyardandcancausethemachinetoplug

ortheenginetostall.

WARNING

Wetgrassorleavescancauseseriousinjuryif

youslipandcontacttheblade.Mowonlyindry

conditions.

•Beawareofapotentialrehazardinverydryconditions,

followalllocalrewarnings,andkeepthemachinefree

ofdrygrassandleafdebris.

•Alternatethemowingdirection.Thishelpsdispersethe

clippingsoverthelawnforevenfertilization.

•Ifthenishedlawnappearanceisunsatisfactory,try1

ormoreofthefollowing:

–Replacethebladeorhaveitsharpened.

–Walkataslowerpacewhilemowing.

–Raisethecuttingheightonyourmachine.

–Cutthegrassmorefrequently.

–Overlapcuttingswathsinsteadofcuttingafullswath

witheachpass.

–Setthecuttingheightonthefrontwheelsanotch

lowerthantherearwheels.Forexample,setthefront

wheelsat54mm(2-1/8inches)andtherearwheels

at64mm(2-1/2inches).

CuttingLeaves

•Aftercuttingthelawn,ensurethathalfofthelawnshows

throughthecutleafcover.Youmayneedtomakemore

thanasinglepassovertheleaves.

•Iftherearemorethan13cm(5inches)ofleavesonthe

lawn,setthefrontcuttingheightoneortwonotches

higherthantherearcuttingheight.

•Slowdownyourmowingspeedifthemachinedoesnot

cuttheleavesnelyenough.

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

MaintenanceProcedure

Aftertherst5hours

•Changetheengineoil.

Beforeeachuseordaily

•Checktheengineoillevel.

•Checktheblade-brakeclutchoperation.

•Cleangrassclippingsanddirtfromunderthemachine.

Every25hours

•Replacetheairlter;replaceitmorefrequentlyindustyoperatingconditions.

•Cleantheblade-brake-clutchshield.

Beforestorage

•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.

Yearly

•Changetheengineoil.

•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).

•Cleantheair-coolingsystem;cleanitmorefrequentlyindustyoperatingconditions.

Refertoyourengineowner'smanual.

•Refertoyourengineowner'smanualforanyadditionalyearlymaintenance

procedures.

Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.

Note:ReplacementpartsareavailablefromanAuthorizedServiceDealer(gotowww.Toro.comtondthenearestdealer)

oratwww.shoptoro.com.

PreparingforMaintenance

1.Stoptheengineandwaitforallmovingpartstostop.

2.Disconnectthespark-plugwirefromthesparkplug

(Figure25)beforeperforminganymaintenance

procedure.

Figure25

3.Afterperformingthemaintenanceprocedure(s),

connectthespark-plugwiretothesparkplug.

Important:Beforetippingthemachinetochange

theoilorreplacetheblade,allowthefueltank

torundrythroughnormaluse.Ifyoumusttip

themachinepriortorunningoutoffuel,usea

handfuelpumptoremovethefuel.Alwaystipthe

machineontoitssidewiththedipstickdown.

WARNING

Tippingthemachinemaycausethefuelto

leak.Gasolineisammableandexplosiveand

cancausepersonalinjury.

Runtheenginedryorremovethegasoline

withahandpump;neversiphon.

ReplacingtheAirFilter

ServiceInterval:Every25hours

1.Useascrewdrivertoopentheair-ltercover(Figure

26).

Figure26

2.Replacetheairlter(Figure27).

Figure27

3.Installthecover.

ChangingtheEngineOil

ServiceInterval:Aftertherst5hours

Yearly

ToroPremiumEngineOilisavailablefromyourAuthorized

ToroDealer.

1.Movethemachinetoalevelsurface.

2.Ensurethatthefueltankcontainslittleornofuelso

thatfueldoesnotleakoutwhenyoutipthemachine

ontoitsside.

3.Runtheengineafewminutesbeforechangingtheoil

towarmit.

Note:Warmoilowsbetterandcarriesmore

contaminants.

4.Disconnectthewirefromthesparkplug;referto

PreparingforMaintenance(page16).

5.Placeanoildrainpanbesidethemachineontheside

nearesttotheoil-lltube.

6.Removethedipstickfromtheoil-lltube(Figure28).

Figure28

1.Dipstick

7.Tipthemachineontoitsside,withtheoil-lltube

down,todraintheusedoilthroughtheoil-lltubeinto

theoil-drainpan(Figure29).

Figure29

8.Afterdrainingtheusedoil,returnthemachinetothe

operatingposition.

9.Pourabout3/4ofthecrankcasecapacityofoilinthe

crankcase.

10.Wait3minutesfortheoiltosettle.

11.Wipethedipstickcleanwithacleancloth.

12.Insertthedipstickfullyintotheoil-lltube.

13.Removethedipstickandreadtheoillevelonthe

dipstick.

•IftheoilisbelowtheAddmarkonthedipstick,

slowlypourasmallamountofoilintotheoil-ll

tube,wait3minutes,andthenrepeatsteps11

through13untiltheoillevelisattheFullmark

onthedipstick.

•IftheoilisabovetheFullmarkonthedipstick,

draintheexcessoiluntiltheoillevelisattheFull

markonthedipstick.

Important:Iftheoillevelinthecrankcaseistoo

lowortoohighandyouruntheengine,youmay

damagetheengine.

14.Installthedipstickintotheoil-lltubesecurely.

15.Disposeoftheusedoilproperlyatalocalrecycling

center.

ReplacingtheBlade

ServiceInterval:Yearly

Important:

Y ou will need a torque wr ench to install the

blade pr oper l y

.Ifyoudonothaveatorquewrenchor

areuncomfortableperformingthisprocedure,contact

anAuthorizedServiceDealer.

Examinethebladewheneveryourunoutofgasoline.Ifthe

bladeisdamagedorcracked,replaceitimmediately.Ifthe

bladeedgeisdullornicked,haveitsharpenedandbalanced,

orreplaceit.

WARNING

Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.

Weargloveswhenservicingtheblade.

1.RefertoPreparingforMaintenance(page16).

2.Tipthemachineontoitssidewiththedipstickdown.

3.Removethe2bladenutsandthestiffener(Figure30).

Figure30

1.Bladenuts

2.Stiffener

4.Removetheblade(Figure30).

5.Installthenewblade(Figure30).

6.Installthestiffenerwiththe2bladenutsthatyou

previouslyremovedinstep3.

Note:Torquethebladenutsto20to37N-m(15to

27ft-lb).

Cleaningthe

Blade-Brake-ClutchShield

ServiceInterval:Every25hours

Cleantheblade-brake-clutchshieldyearlytopreventtheblade

fromstallingwhileyoumow.

1.RefertoPreparingforMaintenance(page16).

2.Tipthemachineontoitssidewiththedipstickdown.

3.Removethe2bladenutsandthestiffener(Figure31).

Figure31

1.Bladenuts4.Bladedriver

2.Stiffener

5.Anti-scalpdisk

3.Blade6.Blade-brake-clutchshield

4.Removetheblade(Figure31).

5.Removethebladedriverandtheanti-scalpdisk(Figure

31).

6.Removetheblade-brake-clutchshield(Figure31).

7.Brushorblowoutdebrisfromtheinsideoftheshield

andaroundalltheparts.

8.Installtheblade-brake-clutchshieldthatyoupreviously

removed.

9.Installthebladedriverandanti-scalpdiskthatyou

previouslyremoved.

10.Installthebladeandthestiffenerwiththe2bladenuts

thatyoupreviouslyremoved(Figure31).

Note:Torquethebladenutsto20to37N-m(15to

27ft-lb).

AdjustingtheSelf-PropelDrive

Wheneveryouinstallanewself-propelcableorifthe

self-propeldriveisoutofadjustment,adjusttheself-propel

drive.

1.Turntheadjustmentknobcounterclockwisetoloosen

thecableadjustment(Figure32).

Figure32

1.Handle(leftside)

4.Turntheknobclockwiseto

tightentheadjustment.

2.Adjustmentknob5.Turntheknob

counterclockwiseto

loosentheadjustment.

3.Self-propel-drivecable

2.Adjustthetensiononthecable(Figure32)bypullingit

backorpushingitforwardandholdingthatposition.

Note:Pushthecabletowardtheenginetoincrease

thetraction;pullthecableawayfromtheengineto

decreasethetraction.

3.Turntheadjustmentknobclockwisetotightenthe

adjustmentofthecable.

Note:Tightentheknobrmlybyhand.

CleaningundertheMachine

ServiceInterval:Beforeeachuseordaily

WARNING

Themachinemaydislodgematerialfromunderthe

machine.

•Weareyeprotection.

•Stayintheoperatingposition(behindthe

handle)whentheengineisrunning.

•Donotallowbystandersinthearea.

Forbestresults,cleanunderthemachinehousingsoonafter

youhavecompletedmowing.

1.Lowerthemachinetoitslowestcutting-heightsetting;

refertoAdjustingtheCuttingHeight(page10).

2.Movethemachineontoaatpavedsurface.

3.Washouttheareaunderthereardeectorwherethe

clippingsgofromtheundersideofthemachinetothe

grassbag.

Note:Washouttheareawiththebag-on-demandin

boththefullyforwardandfullyrearwardpositions.

4.Attachagardenhosethatisconnectedtoawater

supplytothewashoutportonthemachine(Figure33).

Figure33

1.Washoutport

5.Turnthewateron.

6.Starttheengineandrunituntiltherearenomore

clippingsthatcomeoutfromunderthemachine.

7.Stoptheengine.

8.Shutoffthewateranddisconnectthegardenhose

fromthemachine.

9.Starttheengineandrunitforafewminutestodrythe

undersideofthemachinetopreventitfromrusting.

10.Allowtheenginetocoolbeforestoringthemachine

inanenclosedarea.

Storage

Storethemachineinacool,clean,dryplace.

PreparingtheMachinefor

Storage

WARNING

Gasolinevaporscanexplode.

•Donotstoregasolinemorethan30days.

•Donotstorethemachineinanenclosurenear

anopename.

•Allowtheenginetocoolbeforestoringit.

1.Onthelastrefuelingoftheyear,addfuelstabilizerto

thefuelasdirectedbytheenginemanufacturer.

2.Disposeofanyunusedfuelproperly.Recycleit

accordingtolocalcodes,oruseitinyourautomobile.

Note:Oldfuelinthefueltankistheleadingcauseof

hardstarting.Donotstorefuelwithoutstabilizermore

than30days,anddonotstorestabilizedfuelmorethan

90days.

3.Runthemachineuntiltheenginestopsfromrunning

outoffuel.

4.Starttheengineagain.

5.Allowtheenginetorununtilitstops.Whenyoucan

nolongerstarttheengine,itissufcientlydry.

6.Disconnectthewirefromthesparkplug.

7.Removethesparkplug,add30ml(1oz)ofoilthrough

thespark-plughole,andpullthestarterropeslowly

severaltimestodistributeoilthroughoutthecylinder

topreventcylindercorrosionduringtheoff-season.

8.Looselyinstallthesparkplug.

9.Tightenallnuts,bolts,andscrews.

FoldingtheHandle

WARNING

Foldingorunfoldingthehandleimproperlycan

damagethecables,causinganunsafeoperating

condition.

•Donotdamagethecableswhenfoldingor

unfoldingthehandle.

•Ifacableisdamaged,contactanAuthorized

ServiceDealer.

1.Loosenthehandleknobsuntilyoucanmovetheupper

handlefreely.

2.FoldtheupperhandleforwardasshowninFigure34.

Important:Routethecablestotheoutsideofthe

handleknobsasyoufoldthehandle.

Figure34

3.Tounfoldthehandle,reversethestepsabove.

RemovetheMachinefrom

Storage

1.Checkandtightenallfasteners.

2.Removethesparkplugandspintheenginerapidlyby

pullingtherecoil-starthandletoblowtheexcessoil

fromthecylinder.

3.Installthesparkplugandtightenitwithatorque

wrenchto20N-m(15ft-lb).

4.Performanymaintenanceprocedures;referto

Maintenance(page16).

5.Checktheengine-oillevel;refertoCheckingthe

Engine-OilLevel(page9).

6.Fillthefueltankwithfreshgasoline;refertoFillingthe

FuelTank(page9).

7.Connectthewiretothesparkplug.

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Toro 55cm Recycler Lawn Mower User manual

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