TimeCutter SW 5000 Riding Mower

Toro TimeCutter SW 5000 Riding Mower, TimeCutter SW 4200 Riding Mower User manual

  • Hello! I am an AI chatbot trained to assist you with the Toro TimeCutter SW 5000 Riding Mower User manual. I’ve already reviewed the document and can help you find the information you need or explain it in simple terms. Just ask your questions, and providing more details will help me assist you more effectively!
FormNo.3417-397RevA
TimeCutter
®
SW4200orSW5000
RidingMower
ModelNo.74676—SerialNo.400000000andUp
ModelNo.74680—SerialNo.400220000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3417-397*A
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
GrossorNetTorque
Thegrossornettorqueofthisenginewaslaboratory
ratedbytheenginemanufacturerinaccordancewith
theSocietyofAutomotiveEngineers(SAE)J1940
orJ2723.Asconguredtomeetsafety,emission,
andoperatingrequirements,theactualenginetorque
onthisclassofmowerwillbesignicantlylower.
Pleaserefertotheenginemanufacturer’sinformation
includedwiththemachine.
WARNING
Removingstandardoriginalequipmentparts
andaccessoriesmayalterthewarranty,
traction,andsafetyofthemachine.Failureto
useoriginalToropartscouldcauseserious
injuryordeath.Makingunauthorizedchanges
totheengine,fuel,orventingsystem,may
violateregulations.
Replaceallpartsincluding,butnotlimited
to,tires,belts,blades,andfuelsystem
componentswithoriginalToroparts.
Gotowww.Toro.comtoviewspecicationsonyour
mowermodel.
Important:IfyouareusingamachinewithaToro
engineabove1500m(5,000ft)foracontinuous
period,ensurethattheHighAltitudeKithasbeen
installedsothattheenginemeetsCARB/EPA
emissionregulations.TheHighAltitudeKit
increasesengineperformancewhilepreventing
spark-plugfouling,hardstarting,andincreased
emissions.Onceyouhaveinstalledthekit,attach
thehigh-altitudelabelnexttotheserialdecalon
themachine.ContactanyAuthorizedToroService
DealertoobtaintheproperHighAltitudeKitand
high-altitudelabelforyourmachine.Tolocate
adealerconvenienttoyou,accessourwebsite
atwww.Toro.comorcontactourToroCustomer
CareDepartmentatthenumber(s)listedinyour
EmissionControlWarrantyStatement.
Removethekitfromtheengineandrestorethe
enginetoitsoriginalfactorycongurationwhen
runningtheengineunder1500m(5,000ft).Do
notoperateanenginethathasbeenconverted
forhigh-altitudeuseatloweraltitudes;otherwise,
youcouldoverheatanddamagetheengine.
Ifyouareunsurewhetherornotyourmachine
hasbeenconvertedforhigh-altitudeuse,lookfor
thefollowinglabel.
decal127-9363
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyprofessional,hiredoperatorsorresidential
homeowners.Itisdesignedprimarilyforcuttinggrass
onwell-maintainedlawnsonresidentialorcommercial
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.T oro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
FortheOperator’sManual,thecompletewarranty
details,ortoregisteryourproduct,usetheQR
codeorvisitwww.Toro.com.Youmayalsocallus
at1-888-384-9939torequestawrittencopyofthe
productwarranty.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g188704
Figure1
1.Modelandserialnumberplate
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Writetheproductmodelandserialnumbersinthe
spacebelow:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................13
Controls...........................................................13
BeforeOperation.................................................14
BeforeOperationSafety...................................14
AddingFuel......................................................15
PerformingDailyMaintenance..........................16
BreakinginaNewMachine..............................16
UsingtheSafety-InterlockSystem....................16
PositioningtheSeat..........................................17
PositioningtheSteeringWheel.........................18
ConvertingtoSideDischarge...........................18
DuringOperation.................................................21
DuringOperationSafety...................................21
OperatingtheSmartPark
Parking
Brake............................................................23
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................23
OperatingtheThrottle.......................................23
OperatingtheChoke.........................................24
StartingtheEngine...........................................24
ShuttingOfftheEngine.....................................24
DrivingtheMachine..........................................25
MowinginReverse...........................................25
AdjustingtheHeightofCut...............................26
AdjustingtheAnti-ScalpRollers........................26
OperatingTips.................................................27
AfterOperation....................................................28
AfterOperationSafety......................................28
PushingtheMachinebyHand..........................28
TransportingtheMachine.................................29
Maintenance...........................................................31
RecommendedMaintenanceSchedule(s)...........31
Pre-MaintenanceProcedures..............................32
MaintenanceSafety..........................................32
RaisingtheSeat...............................................32
ReleasingtheMower-DeckCurtain..................32
RaisingtheFrontoftheMachine.......................33
Lubrication..........................................................33
GreasingtheBearings......................................33
EngineMaintenance...........................................34
EngineSafety...................................................34
ServicingtheAirCleaner..................................34
ServicingtheEngineOil....................................36
ServicingtheSparkPlug...................................38
CleaningtheCoolingSystem............................39
FuelSystemMaintenance...................................40
ReplacingtheIn-LineFuelFilter.......................40
ElectricalSystemMaintenance...........................41
ElectricalSystemSafety...................................41
ServicingtheBattery.........................................41
ServicingtheFuses..........................................42
DriveSystemMaintenance..................................43
CheckingtheTirePressure...............................43
ReleasingtheElectricBrake.............................43
BeltMaintenance................................................44
ReplacingtheMower-DeckBelt........................44
MowerMaintenance.............................................45
ServicingtheCuttingBlades.............................45
LevelingtheMowerDeck..................................48
RemovingtheMowerDeck...............................50
InstallingtheMowerDeck.................................51
ReplacingtheGrassDeector..........................51
Cleaning..............................................................52
CleaningundertheFrontoftheMachine...........52
WashingtheUndersideoftheMower
Deck..............................................................52
DisposingofWaste...........................................52
Storage...................................................................53
StorageSafety..................................................53
CleaningandStorage.......................................53
StoringtheBattery............................................54
Troubleshooting......................................................55
Schematics.............................................................57
3
Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395:2013.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or
onslopesgreaterthan15degrees.
Readandunderstandthecontentsofthis
OperatorsManualbeforestartingtheengine.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
Keepchildrenandbystandersoutoftheoperating
area.Neverallowchildrentooperatethemachine.
Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.
4
SlopeIndicator
g011841
Figure4
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof
hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard
6.Keepbystandersasafe
distanceawayfromthe
battery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decal93-7009
93-7009
1.Warning—donotoperatethemowerwiththedeectorup
orremoved;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
decal99-3943
99-3943
ForModelswith127cm(50inch)Decks
1.Engine
decal105-7015
105-7015
ForModelswith107cm(42-inch)Decks
1.Beltrouting
6
decal106-8717
106-8717
1.Readtheinstructionsbeforeservicingorperforming
maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
decal112-9840
112-9840
ForModelswith127cm(50inch)Decks
1.ReadtheOperator's
Manual.
3.Removethekeyandread
theinstructionsbefore
servicingorperforming
maintenance.
2.Heightofcut
decal120-5469
120-5469
ForModelswith107cm(42inch)Decks
1.Heightofcut
decal120-5469
120-5470
ForModelswith127cm(50inch)Decks
1.Heightofcut
7
decal121-0772
121-0772
ForModelswith107cm(42inch)Decks
1.Fast
4.Choke
2.Continuous-variablesetting5.Powertakeoff(PTO),blade-controlswitch
3.Slow
8
decal121-0773
121-0773
ForModelswith127cm(50inch)Decks
1.Fast
4.Choke
2.Continuous-variablesetting5.Powertakeoff(PTO),blade-controlswitch
3.Slow
9
decal121-2989b
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
decal131-1097
131-1097
1.Oildrain
decal131-3620
131-3620
1.Pedalposition—forward
3.Pedalposition—reverse
2.Pedalposition—neutral
decal131-3621b
131-3621
1.Crushing/dismembermenthazardofbystanders—keep
bystandersawayfromthemachine;donotstartthe
machinewithbystandersnearby.
decal131-3664
131-3664
ForModelswith127cm(50inch)Decks
1.Bladespinning
3.ReadtheOperator's
Manual.
2.Reverse
decal131-3665
131-3665
ForModelswith107cm(42inch)Decks
1.Bladespinning
3.ReadtheOperator's
Manual.
2.Reverse
10
decal131-3954
131-3954
ForModelswith127cm(50inch)Decks
1.On2.Off
decal131-3955
131-3955
ForModelswith107cm(42inch)Decks
1.On2.Off
decal132-6863
132-6863
decal132-0872
132-0872
1.Thrownobject
hazard—keepbystanders
awayfromthemachine.
3.Severinghazardofhand
orfoot—keepawayfrom
movingparts.
2.Thrownobjecthazard,
raisedbafe—donot
operatethemachinewith
anopendeck;usea
baggerorabafe.
4.Entanglement
hazard—keepaway
frommovingparts;keep
allguardsandshieldsin
place.
decal138-2456
138-2456
1.ReadtheOperator’s
Manual.
3.Donotoverllthefuel
tank.
2.Parkthemachineona
levelsurfacewhenlling
thefueltank.
11
decal132-0870
132-0870
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator'sManual.
3.Bodilyharmhazard—noriders;look
behindyouwhenmowinginreverse.
5.Ramptippinghazard—whenloading
ontoatrailer,donotusedualramps;
onlyuseasinglerampwideenough
forthemachineandthathasanincline
lessthan15degrees;backupthe
ramp(inreverse)anddriveforwardoff
theramp.
2.Cuttinghazardofhand,mowerblade;
pinchinghazardofhand,belt—keep
handsandfeetawayfrommoving
parts;keepallguardsandshieldsin
place.
4.Thrownobjecthazard—keep
bystandersawayfromthemachine;
removedebrisfromtheareabefore
mowing;keepthedeectorshield
down.
6.Tippinghazardonslopes—donot
makesharp,quickturns;donotuse
slopesgreaterthan15degrees.
12
ProductOverview
g027935
Figure5
1.Traction-controlpedal7.Engine
2.Height-of-cutlever
8.Fuel-tankcap
3.SmartPark
switch
9.Reardrivewheel
4.Steeringwheel10.KeyChoice
®
control
5.Controlpanel
11.Mowerdeck
6.Operatorseat
12.Frontcasterwheels
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine.
ControlPanel
g028250
Figure6
1.SmartPark™Switch
5.Blade-controlswitch
(powertakeoff)
2.Throttlecontrol
6.Parkingbrake—On
3.Chokecontrol
7.Parkingbrakeindicator
light
4.Keyswitch
8.Parkingbrake—Off
g028251
Figure7
1.Operating–in–Reverse
warninglight
3.Fuel-presencewindow
2.KeyChoicekey(bluein
color)
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.Referto
StartingtheEngine(page24).
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa
continuous-variablesettingfromtheSLOWtoFAST
position(Figure6).
ChokeControl
Usethechokecontroltostartacoldengine.
Blade-ControlSwitch(Power
Takeoff)
Theblade-controlswitch,representedbya
power-takeoff(PTO)symbol,engagesand
disengagespowertothemowerblades(Figure6).
Fuel-PresenceWindow
Thefuelwindow,locatedontheleftsideofthe
machine,canbeusedtoverifythepresenceoffuelin
thetank(Figure7).
Height-of-CutLever
Usetheheight-of-cutlevertolowerandraisethedeck
fromtheseatedposition.Movingtheleverup(toward
you)raisesthedeckfromthegroundandmovingthe
leverdown(awayfromyou)lowersthedecktoward
theground.Adjusttheheight-of-cutonlywhilethe
machineisnotmoving(Figure28).
13
KeyChoice
®
Switch
Thisswitchallowsyoutomowinreversewhenit
isactivated.Toactivateit,turntheswitchtotheON
positionandreleaseitafterthePTOisengaged.To
deactivateit,disengagethepowertakeoff(PTO)
(Figure7).
Operating-in-ReverseWarning
Light
TheOperating-in-Reversewarninglightilluminates
wheneveryouusetheKeyChoicekeytodeactivate
theoperating-in-reverseinterlock.Itisareminderthat
theinterlocksystemisdeactivated.Thelightgoes
outwheneveryoudisengagethePTOorshutoffthe
engine.Whenthelightison,lookbehindyouanduse
extracautionwhenbackingup.
SmartPark
Switch
Theparkingbrakeisactivatedelectronically.
Engagetheparkingbrakeby1ofthefollowingactions:
PressingtheSmartPark
switchtotheONposition
(Figure6).
Theparkingbrakeengagesautomaticallywhen
youleavetheseatandthetractioncontrolpedalis
intheNEUTRALposition.
Theparkingbrakeautomaticallyengages5to6
secondsaftertheignitionswitchisturnedtothe
OFFposition(ifitisnotalreadyengaged).
Todisengagetheparkingbrake,presstheSmartPark
switchtotheOFFpositionwiththekeyintheRUN
position.
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.T oro.comforalistofallapprovedattachments
andaccessories.
Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourT oroequipment,countonT oro
genuineparts.Whenitcomestoreliability,Toro
deliversreplacementpartsdesignedtotheexact
engineeringspecicationofourequipment.Forpeace
ofmind,insistonT orogenuineparts.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting
assembliesareingoodworkingcondition.
Replacewornordamagedbladesandboltsinsets
topreservebalance.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould
throw.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories
requiredtooperatethemachineproperlyand
safely.
FuelSafety
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelvaporsare
ammableandexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothefuel
tankwhiletheengineisrunningorwhilehot.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
14
containersontheground,awayfromyourvehicle
beforelling.
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot
possible,thenrefuelfromaportablecontainer
ratherthanafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking
condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donotusea
nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymorethan
a30-daysupplyoffuel.
Donotllthefueltankcompletelyfull.Addfuelto
thefueltankuntilthelevelis6to13mm(1/4to
1/2inch)belowthebottomofthellerneck.This
emptyspaceinthetankallowsfueltoexpand.
Avoidprolongedbreathingofvapors.
Keepyourfaceawayfromthenozzleandfuel
tankopening.
Avoidcontactwithskin;washoffspillswith
soapandwater.
AddingFuel
RecommendedFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
Donotaddoiltogasoline.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsfuelfreshduringstorageof90daysorless
(drainthefueltankwhenstoringthemachinefor
morethan90days)
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner
tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.Tominimize
thechanceofvarnishdepositsinthefuelsystem,
usefuelstabilizeratalltimes.
FillingtheFuelTank
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltanktothebottomofthellerneck
(Figure8).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto
expand.
15
g027243
Figure8
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page31).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
UsingtheSafety-Interlock
System
WARNING
Ifthesafety-interlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedly,causingpersonal
injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
Understandingthe
Safety-InterlockSystem
Thesafety-interlocksystemisdesignedforthe
following:
Topreventtheenginefromstartingunlessthe
tractionpedalisintheNEUTRALposition.
Toautomaticallyensurethattheparkingbrake
isengagedandthePTOisoffwhenstartingthe
machine.
Toshutofftheenginewheneverthetractionpedal
isnotintheNEUTRALpositionandyourisefrom
theseat.
Toautomaticallyengagetheparkingbrakeand
disengagethePTO,whenyouriseoutoftheseat
withthetractionpedalintheNEUTRALposition.
Toshutofftheenginewhenevertheparkingbrake
isnotengagedandyourisefromtheseat.
TestingtheSafety-Interlock
System
1.Sitintheseatwiththeengineoffandensure
thatthePTOswitchisintheOFFposition.
2.TurnthekeyswitchtotheSTARTposition;the
startershouldcrank.Donotstartorshutoffthe
enginepriortostep3.
3.TurnthekeyswitchtotheONpositionandpush
theSmartParkswitchtotheOFFposition.The
brakeshoulddisengageandthebrakelight
shouldturnoff.
4.Withthebrakedisengagedandtractionpedal
intheNEUTRALposition,turnthekeytothe
STARTposition.Thebrakeshouldautomatically
engage,theengineshouldcrank,andthebrake
lightshouldturnon.
5.WiththeengineoffandthekeyintheON
position,engagethePTObypullingupthe
blade-controlswitch;youshouldheartheclutch
engage.
6.Ensurethatthetractionpedalisinneutraland
turnthekeytotheSTARTposition.ThePTO
shoulddisengageandtheengineshouldcrank
andstartwithoutthebladesmoving.
7.Withtheenginerunning,risefromtheseat.The
engineshouldremainrunningandthebrake
lightshouldbeon.
8.Returntotheseatanddisengagetheparking
brakebypushingtheSmartParkswitchtothe
OFFposition.Theengineshouldcontinuetorun.
9.Risefromtheseatagain.Thebrakeshould
automaticallyengageandtheengineshould
continuetorun.
16
10.Returntotheseatandengagethebladesby
pullinguptheblade-controlswitch.
11.Risefromtheseat.Thebladesshould
disengageandtheengineshouldcontinueto
run.
12.Returntotheseatandpulluptheblade-control
switch.Thebladesshouldengage.Disengage
thebladesbypushingdowntheblade-control
switch.
13.Pulluptheblade-controlswitchtoengagethe
blades.MovethetractionpedaltotheREVERSE
position.Thebladesshoulddisengage.Move
thetractionpedaltotheNEUTRALposition.
14.Pulluptheblade-controlswitchtoengagethe
blades.TurntheKeyChoiceswitchtotheON
positionandreleaseit.Theoperating-in-reverse
lightshouldilluminate.
15.MovethetractionpedaltotheREVERSEposition.
Thebladesshouldremainengaged.Pushthe
blade-controlswitchintodisengagetheblades.
Theoperating-in-reverselightshouldturnoff.
MovethetractionpedaltotheNEUTRALposition.
16.Ifnotengaged,pushtheSmarkParkswitchto
theONpositionandlightlytapthetractionpedal
toeithertheFORWARDorREVERSEposition.The
brakeshoulddisengageandthebrakelight
shouldturnoff.
Note:Tapthepedal,donotfullyengagethe
pedalasthatcausesthebrakesystemtobind
andnotrelease.
17.Withthebrakereleased,engagethetraction
pedalslightlyandrisefromtheseat.Theengine
shouldshutoff.
18.ReturntotheseatandturnthekeytotheOFF
position.Afterseveralseconds,thebrake
systemshouldengage.
Note:WiththekeyintheOFFposition,the
brakelightdoesnotilluminate.
PositioningtheSeat
Theseatcanmoveforwardandbackward.Position
theseatwhereyouhavethebestcontrolofthe
machineandaremostcomfortable(Figure9).
g027249
Figure9
17
PositioningtheSteering
Wheel
Thesteeringwheelhas3positionsforoperationand
1full-upposition.Usethefull-uppositionforstepping
onandoffthemachineandgettingoutoftheseat.
Whenoperatingthemachine,positionthesteering
wheelwhereyouhavethebestcontrolofthemachine
andaremostcomfortable.
1.Pressyourfootontothesteering-columnrelease
lever.
2.Positionthesteeringwheeltothedesired
position(Figure10).
g027751
Figure10
ConvertingtoSide
Discharge
Machineswith107cm(42-inch)
MowerDecks
Themowerdeckandmowerbladesshippedwiththe
machineweredesignedforoptimummulchingand
side-dischargeperformance.
RemovingtheDischargeCoverfor
Side-Discharging
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Releasetheexiblelatchfromthelatchretainer
onthedischargecoverandpivotthedischarge
covertotheright(Figure11).
g230251
Figure11
1.Latchretainer3.Dischargecover
2.Latch
4.Releasethehook-shapedlatchontopofthe
dischargecoverfromthepivotrod(Figure15).
5.Anglethemetaltabonthedischargecoverout
oftheslotinthebracketweldedtothemower
deck(Figure12).
g230250
Figure12
1.Dischargecover3.Bracketonthemower
deck
2.Metaltab
InstallingtheDischargeCoverforMulching
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Anglethemetaltabonthedischargecoverinto
theslotinthebracketweldedtothemowerdeck
(Figure13).
18
g230248
Figure13
1.Dischargecover3.Bracketonthemower
deck
2.Metaltab
4.Pivotthedischargecoverbackandtowardthe
decksothatthedischargecoveralignswiththe
mowerdeck(Figure14).
g230249
Figure14
5.Onthetopofthedischargecover,engagethe
hook-shapedlatcharoundthepivotrodofthe
deectorassembly(Figure15).
g230253
Figure15
1.Deector
3.Pivotrod
2.Latch4.Dischargecover
6.Securethedischargecovertothedeckby
hookingtheexiblelatchonthedischargecover
intotheretaineronthedeck(Figure11).
Machineswith127cm(50-inch)
MowerDecks
Themowerdeckandmowerbladesshippedwiththe
machineweredesignedforoptimummulchingand
side-dischargeperformance.
RemovingtheRightBafefor
Side-Discharging
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Removetherightmowerblade;referto
RemovingtheBlades(page47).
4.Removethe2knobsandcurvedwashersthat
securetherightbafetothemower(Figure16).
19
g005655
Figure16
1.Knob
3.Bafestudcomingthrough
themower
2.Curvedwasher
5.Removetherightbafeandlowerthegrass
deectoroverthedischargeopeningasshown
inFigure16andFigure17.
g024261
Figure17
1.Rightbafe
3.Dischargeopening
2.Curvedwasherandknob
6.Installfastenersintotheholesinthetopofthe
mowertopreventyingdebris.
WARNING
Openholesinthemachineexposeyou
andotherstothrowndebristhatcan
causesevereinjury.
Neveroperatethemachinewithout
hardwaremountedinallholesinthe
machinehousing.
Installthehardwareinthemounting
holeswhenyouremovethemulching
bafe.
7.Installtherightmowerblade;refertoInstalling
theBlades(page48).
8.Liftupthegrassdeector.Install2bolts(5/16x
3/4inch)tothe2holesalongthedeckcutout.
9.Installthecutoffbafetothemowerdeck(Figure
18).
Note:Usethe2locknuts(5/16inch)tosecure
thebafetothemowerdeck.
Note:Thecutoffbafewasshippedwiththe
machineasaloosepart.
g015321
Figure18
1.Bolt(5/16x3/4inch)3.Locknut(5/16inch)
2.Cutoffbafe
10.T orquethefastenersto7to9N∙m(14to18
ft-lb).
11.Lowerthegrassdeectoroverthedischarge
opening.
Important:Ensurethatthemowerhas
ahingedgrassdeectorthatdisperses
clippingstothesideanddowntowardthe
turfwhileinside-dischargemode.
InstallingtheRightBafeforMulching
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
20
/