Wacker Neuson HI1000DGM User manual

Type
User manual

This manual is also suitable for

Operator’s Manual
Notice d'emploi
Indirect-Fired Air Heater
Réchauffeurs d’air–Mise à feu indirecte
HI1000
HI1000DGM
Type
Document
Date
Version
Language
HI1000, HI1000DGM
5100021407
1119
07
EN-FR
5100021407
Copyright notice
© Copyright 2019 by Wacker Neuson Production Americas LLC
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the
machine. Any other type of reproduction is prohibited without express
written permission from Wacker Neuson Production Americas LLC.
Any type of reproduction or distribution not authorized by Wacker
Neuson Production Americas LLC represents an infringement of valid
copyrights. Violators will be prosecuted.
Trademarks
All trademarks referenced in this manual are the property of their
respective owners.
Manufacturer
Wacker Neuson Production Americas LLC
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Original instructions
This Operator’s Manual presents the original instructions. The original
language of this Operator’s Manual is American English.
wc_tx004643en.fm 3
CALIFORNIA Proposition 65 Warning
CALIFORNIA Proposition 65 Warning
WARNING
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
WARNING
Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm.
WARNING
Cancer and Reproductive Harm -
www.P65Warnings.ca.gov.
WARNING
Batteries, battery posts, terminals and related accessories contain lead and lead
compounds, and other chemicals known to the State of California to cause cancer
and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.
CALIFORNIA Proposition 65 Warning Proposition 65 Warning
4 wc_tx004643en.fm
This page is intentionally left blank.
HI1000 Foreword
wc_tx004006gb_FM10.fm 5
Foreword
Natural Gas and Diesel Heaters (without engine)
THESE HEATERS ARE SUITABLE FOR OUTDOOR OR INDOOR USE.
ADEQUATE VENTILATION MUST BE PROVIDED.
THIS HEATER IS INTENDED FOR USE PRIMARILY AS TEMPORARY HEATING
OF BUILDINGS UNDER CONSTRUCTION, ALTERATION, OR REPAIR.
WARNING
GENERAL HAZARD-FAILURE TO COMPLY WITH THE PRECAUTIONS AND
INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN RESULT IN DEATH,
SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM
HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON
MONOXIDE POISONING, AND / OR ELECTRICAL SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE INSTRUC-
TIONS SHOULD USE OR SERVICE THIS HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN
INSTRUCTION MANUAL, LABEL, ETC. CONTACT THE MANUFACTURER.
WARNING
WORK SITE FIRE, BURN, INHALATION, AND EXPLOSION HAZARDS.
KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MATERIALS, PAPER,
OR CARDBOARD AT A SAFE DISTANCE AWAY FROM THE MACHINE AS
RECOMMENDED BY THE INSTRUCTIONS.
NEVER USE THIS MACHINE IN SPACES WHICH DO OR MAY CONTAIN
VOLATILE OR AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS
GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTICLES, OR
UNKNOWN CHEMICALS.
WARNING
NOT FOR HOME OR RECREATIONAL VEHICLE USE.
OPERATE THE MACHINE ONLY FOR APPLICATIONS SPECIFIED IN
MACHINE DESCRIPTION AND INTENDED USE.
Foreword HI1000
6 wc_tx004006gb_FM10.fm
This heater is designed and approved for use as a construction heater in
accordance with Standard ANSI Z83.7–CSA 2.14. CHECK WITH YOUR LOCAL
FIRE SAFETY AUTHORITY IF YOU HAVE QUESTIONS ABOUT APPLICATIONS.
Other standards govern the use of fuel gases and heat producing products in
specific applications. Your local authority can advise you about these.
THE INSTALLATION OF THE UNIT SHALL BE IN ACCORDANCE WITH THE
REGULATIONS OF THE AUTHORITIES HAVING JURISDICTION.
In Canada, use the CSA B139 installation code for oil burning equipment.
HI1000 Foreword
wc_tx004006gb_FM10.fm 7
Diesel Heaters (with engine)
THESE HEATERS ARE SUITABLE FOR OUTDOOR USE ONLY.
THIS HEATER IS INTENDED FOR USE PRIMARILY AS TEMPORARY HEATING
OF BUILDINGS UNDER CONSTRUCTION, ALTERATION, OR REPAIR.
WARNING
GENERAL HAZARD-FAILURE TO COMPLY WITH THE PRECAUTIONS AND
INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN RESULT IN DEATH,
SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM
HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON
MONOXIDE POISONING, AND / OR ELECTRICAL SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE INSTRUC-
TIONS SHOULD USE OR SERVICE THIS HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN
INSTRUCTION MANUAL, LABEL, ETC. CONTACT THE MANUFACTURER.
WARNING
WORK SITE FIRE, BURN, INHALATION, AND EXPLOSION HAZARDS.
KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MATERIALS, PAPER,
OR CARDBOARD AT A SAFE DISTANCE AWAY FROM THE MACHINE AS
RECOMMENDED BY THE INSTRUCTIONS.
NEVER USE THIS MACHINE IN SPACES WHICH DO OR MAY CONTAIN
VOLATILE OR AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS
GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTICLES, OR
UNKNOWN CHEMICALS.
WARNING
NOT FOR HOME OR RECREATIONAL VEHICLE USE.
OPERATE THE MACHINE ONLY FOR APPLICATIONS SPECIFIED IN
MACHINE DESCRIPTION AND INTENDED USE.
Foreword HI1000
8 wc_tx004006gb_FM10.fm
This heater is designed and approved for use as a construction heater in
accordance with Standard ANSI Z83.7–CSA 2.14. CHECK WITH YOUR LOCAL
FIRE SAFETY AUTHORITY IF YOU HAVE QUESTIONS ABOUT APPLICATIONS.
Other standards govern the use of fuel gases and heat producing products in
specific applications. Your local authority can advise you about these.
THE INSTALLATION OF THE UNIT SHALL BE IN ACCORDANCE WITH THE
REGULATIONS OF THE AUTHORITIES HAVING JURISDICTION.
In Canada, use the CSA B139 installation code for oil burning equipment.
HI1000 Foreword
wc_tx004006gb_FM10.fm 9
SAVE THESE INSTRUCTIONS—This manual contains important instructions for
the machine models below. These instructions have been written expressly by
Wacker Neuson Production Americas LLC and must be followed during
installation, operation, and maintenance of the machines.
Machines
covered by
this manual
This manual covers machines with the following item numbers:
Machine
identification
A nameplate listing the model number, item number, revision number, and serial
number is attached to this machine. The location of the nameplate is shown above.
Serial number
(S/N)
For future reference, record the serial number in the space provided below. You will
need the serial number when requesting parts or service for this machine.
Machine
documentation
From this point forward in this documentation, Wacker Neuson Production
Americas LLC will be referred to as Wacker Neuson.
Keep a copy of the Operator’s Manual with the machine at all times.
For spare parts information, please see your Wacker Neuson Dealer, or visit the
Wacker Neuson website at http://www.wackerneuson.com/.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
Machine Item Number
HI1000G 5200011231, 5100049273
HI1000D (fuel tank) 5200011232, 5100049274
HI1000DGM 5200011234, 5200011235,
5100049275, 5100049276
wc_gr011381
Serial Number:
Foreword HI1000
10 wc_tx004006gb_FM10.fm
Expectations
for
information in
this manual
This manual provides information and procedures to safely operate and
maintain the above Wacker Neuson model(s). For your own safety and to
reduce the risk of injury, carefully read, understand, and observe all instructions
described in this manual.
Wacker Neuson expressly reserves the right to make technical modifications,
even without notice, which improve the performance or safety standards of its
machines.
The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson reserves the right to change any
portion of this information without notice.
The illustrations, parts, and procedures in this manual refer to Wacker Neuson
factory-installed components. Your machine may vary depending on the
requirements of your specific region.
CALIFORNIA
Proposition
65 Warning
Combustion exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm.
Laws
pertaining to
spark
arresters
NOTICE: State Health Safety Codes and Public Resources Codes specify that in
certain locations spark arresters be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed to prevent accidental
discharge of sparks or flames from the engine exhaust. Spark arresters are
qualified and rated by the United States Forest Service for this purpose. In order to
comply with local laws regarding spark arresters, consult the engine distributor or
the local Health and Safety Administrator.
Manufacturer’s
approval
This manual contains references to approved parts, attachments, and
modifications. The following definitions apply:
Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
Approved modifications are those performed by an authorized Wacker
Neuson service center according to written instructions published by Wacker
Neuson.
Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following
consequences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.
Table of Contents
HI1000
wc_bo5100016108_07TOC.fm
11
CALIFORNIA Proposition 65 Warning 3
Foreword 5
1 Safety Information 15
1.1 Signal Words Used in this Manual ............................................................. 15
1.2 Machine Description and Intended Use ..................................................... 16
1.3 Operating Safety ........................................................................................ 17
1.4 Service Safety ............................................................................................ 20
1.5 Safety Guidelines for Operating Generators .............................................. 22
1.6 Safety Guidelines for Operating Combustion Burners ............................... 24
1.7 Safety Guidelines for Lifting the Machine ................................................... 25
1.8 Safety Guidelines for Towing the Machine ................................................. 26
1.9 Reporting Safety Defects ........................................................................... 27
2 Labels 28
2.1 Label Locations—Skid with Tank ............................................................... 28
2.2 Label Locations—Skid without Tank .......................................................... 29
2.3 Label Locations—Skid for Gas Machines .................................................. 30
2.4 Label Locations—Trailer Mounted ............................................................. 31
2.5 Label Meanings .......................................................................................... 33
3 Lifting and Transporting 41
3.1 Lifting the Machine ..................................................................................... 41
3.2 Preparing the Machine for Transport on a Truck or Trailer ........................ 42
3.3 Before Towing Checklist ............................................................................. 43
3.4 Towing the Machine ................................................................................... 44
3.5 Testing the Breakaway System—Electric Brakes ...................................... 45
3.6 Testing the Breakaway System—Hydraulic Surge Brakes ......................... 47
4 Machine Setup 48
4.1 Preparing the Machine for First Use ........................................................... 48
4.2 Installing the Duct Adapters ....................................................................... 49
4.3 Recommended Fuel—Diesel ..................................................................... 52
4.4 Refueling the Machine ................................................................................ 53
4.5 Positioning the Machine for Indoor Use ..................................................... 54
4.6 Positioning the Machine for Outdoor Use ................................................... 56
Table of Contents
HI1000
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12
4.7 Suggested Venting ..................................................................................... 59
4.8 Electrical and Grounding Requirements ..................................................... 60
4.9 Connecting Power to the Machine ............................................................. 61
4.10 Connecting the Gas Line ............................................................................ 63
4.11 Connecting to a Fuel Cylinder .................................................................... 64
4.12 Flex Ducting Options .................................................................................. 65
4.13 Ducting Guidelines ..................................................................................... 66
5Controls 68
5.1 Control Panel .............................................................................................. 68
5.2 Generator Control Panel Components ....................................................... 69
5.3 Control Display Screen ............................................................................... 70
5.4 Options Menu ............................................................................................. 71
6 Operation 73
6.1 General Sequence of Operation ................................................................. 73
6.2 Before Starting Checks .............................................................................. 74
6.3 Starting, Operating, and Stopping—Machines with Generators ................. 75
6.4 Starting, Operating, and Stopping—Machines without Generators ............ 79
6.5 Starting, Operating, and Stopping—Machines with Gas Burners .............. 82
6.6 Emergency Stop ......................................................................................... 85
6.7 Fault Conditions and Remedies ................................................................. 86
6.8 Using the Recirculation Damper ................................................................. 87
7 Burner Setup—Diesel 88
7.1 Factory Settings ......................................................................................... 88
7.2 Setting up the Burner ................................................................................. 88
7.3 Setting and Checking the Electrodes ......................................................... 91
7.4 Replacing the Burner Nozzle ...................................................................... 93
7.5 Setting the “Z” Distance and Head Position ............................................... 95
7.6 Adjusting the Air Settings ........................................................................... 97
7.7 Adjusting the Fuel Pressure—Oil Burner ................................................... 98
7.8 Changing the Burner Type (from NG or LP to oil) ...................................... 99
8 Burner Setup—Gas 101
8.1 Factory Settings ....................................................................................... 101
8.2 Setting up the Burner ............................................................................... 102
8.3 Removing the Combustion Head ............................................................. 104
Table of Contents
HI1000
wc_bo5100016108_07TOC.fm
13
8.4 Adjusting the Ionization Probe and the Electrode .................................... 105
8.5 Changing the Burner Orifice ..................................................................... 106
8.6 Checking the Burner Air Damper Setting ................................................. 107
8.7 Adjusting the Head Setting ....................................................................... 108
8.8 Checking the Supply Gas Pressure ......................................................... 109
8.9 Checking and Adjusting the Burner Gas Pressure ................................... 111
8.10 Changing the Burner Type (from Oil to NG or LP) ................................... 113
8.11 Changing the Burner from Natural Gas Burning to LP Burning ................ 115
8.12 Changing the Burner from LP Burning to Natural Gas Burning ................ 116
8.13 Changing the Gas Burner Regulator Spring ............................................. 118
9 General Maintenance 119
9.1 Periodic Maintenance Schedule—Oil Burners ......................................... 119
9.2 Periodic Maintenance Schedule—Gas Burners ....................................... 120
9.3 Inspecting the Machine ............................................................................ 121
9.4 Cleaning the Machine ............................................................................... 122
9.5 Maintaining the Trailer .............................................................................. 123
9.6 Replacing the Blower Belt ........................................................................ 124
9.7 Inspecting the Heat Exchanger ................................................................ 126
9.8 Replacing the Burner Nozzle .................................................................... 130
9.9 Replacing the Fuel Filter .......................................................................... 132
9.10 Cleaning the CAD Cell ............................................................................. 133
9.11 Adjusting the AVR Settings ...................................................................... 134
9.12 Storage ..................................................................................................... 136
9.13 Preparing the Machine for Seasonal Operation ....................................... 137
9.14 Connecting and Maintaining the Battery .................................................. 138
9.15 Draining the Heat Exchanger and Resetting a Hard Lockout ................... 139
9.16 Machine Disposal and Decommissioning ................................................. 140
10 Generator Maintenance 142
11 Troubleshooting 145
11.1 Machines with Oil Burners ........................................................................ 145
11.2 Machines with Gas Burners ..................................................................... 146
11.3 Troubleshooting the Generator ................................................................ 147
12 Technical Data 152
12.1 Machine .................................................................................................... 152
Table of Contents
HI1000
wc_bo5100016108_07TOC.fm
14
12.2 Trailer ....................................................................................................... 153
12.3 Dimensions, in.—Skid with Tank .............................................................. 154
12.4 Dimensions, in.—Skid without Tank ......................................................... 154
12.5 Dimensions, in.—DGM ............................................................................. 154
13 Schematics 155
13.1 HI1000—Electrical Schematic .................................................................. 156
13.2 HI1000—Electrical Schematic Components ............................................ 157
13.3 HI1000—Electrical Schematic .................................................................. 158
13.4 HI1000—Electrical Schematic Components ............................................ 159
13.5 Burner and Blower Motor ......................................................................... 160
13.6 Burner and Blower Motor Components .................................................... 161
13.7 Ladder Logic Diagram .............................................................................. 162
13.8 Generator—DC Schematic ....................................................................... 165
13.9 Generator: DC Schematic Components: HI1000 ..................................... 166
13.10 Generator: AC Schematic ........................................................................ 167
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HI1000 Safety Information
1 Safety Information
1.1 Signal Words Used in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE
signal words which must be followed to reduce the possibility of personal injury,
damage to the equipment, or improper service.
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation
which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
To avoid death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
To avoid possible death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
To avoid possible minor or moderate injury from this type of hazard, obey all
safety messages that follow this signal word.
wc_si000954gb_FM10.fm
16
Safety Information HI1000
1.2 Machine Description and Intended Use
Machine
description
The HI1000 Heaters are indirect-fired air heaters available in oil (diesel) burner and
natural gas or liquid propane (LP) burner models. The machine consists of the
following components:
Combustion chamber and heat exchanger
Centrifugal blower
Single-stage burner
High-temperature shut-down switch(es)
Fuel tank on diesel burning models
Trailer on mobile units
Generator on mobile units
Fuel is consumed in a closed combustion chamber. Room air or outside air
(depending on the application) is pulled in by the centrifugal blower and blown over
the hot heat exchanger. This clean, dry, hot air is then blown into the space to be
heated by the centrifugal blower. Access to the blower assembly is protected by a
guard fitted on the air inlet.
Intended use
The HI1000 Heaters are intended to provide heat on outdoor sites (trailer and skid)
or indoor (skid only) sites and in other rugged applications.
This machine has been designed and built strictly for the intended use described
above. Using the machine for any other purpose could permanently damage the
machine or seriously injure the operator or other persons on the work site. Damage
to the machine caused by misuse is not covered under warranty.
If your machine includes a generator, do not operate it indoors.
If your machine does not include a generator, it may be operated indoors, but
only when it has
proper exhaust venting designed for indoor use, which meets all
applicable regulations.
This machine has been designed and built in accordance with the latest global
safety standards. It has been carefully engineered to eliminate hazards as far as
practicable, and to increase operator safety through protective guards and labeling.
However, some risks may remain even after protective measures have been taken.
They are called residual risks. On this machine, they may include exposure to:
exhaust emissions
hot surfaces such as exhaust vents
fuel and fuel fumes when refueling
high voltages and arc flash
To protect yourself and others, thoroughly read and understand the safety
information presented in this manual before operating the machine.
wc_si000954gb_FM10.fm
17
HI1000 Safety Information
Wacker Neuson offers many optional accessories for the machine. These
accessories include the following:
Remote thermostat
Duct adapters (various sizes, available as kits, or individual ducts)
Covers for inlet and outlets (need to be removed before operation)
Exhaust vents and elbows
Burner conversion kits
1.3 Operating Safety
Operator
training
Before operating the machine:
Read and understand the operating instructions contained in all manuals
delivered with the machine.
Familiarize yourself with the location and proper use of all controls and safety
devices.
Contact Wacker Neuson for additional training if necessary.
When operating this machine:
Do not allow improperly trained people to operate the machine. People
operating the machine must be familiar with the potential risks and hazards
associated with it.
Operator
qualifications
Only trained personnel are permitted to start, operate, and shut down the machine.
They also must meet the following qualifications:
Have received instruction on how to properly use the machine
Are familiar with required safety devices
The machine must not be accessed or operated by:
Children
People impaired by alcohol, drugs, or prescription drugs
Application
area
Be aware of the application area.
Keep unauthorized personnel, children, and pets away from the machine.
Remain aware of changing positions and the movement of other equipment and
personnel in the application area/job site.
Identify whether special hazards exist in the application area, such as toxic
gases or unstable ground conditions, and take appropriate action to eliminate
the special hazards before using the machine.
Do not operate the machine in areas that contain flammable objects, fuels, or
products that produce flammable vapors.
wc_si000954gb_FM10.fm
18
Safety Information HI1000
Work space
Follow the guidelines below when placing the machine in the workspace:
Position the machine on a firm, noncombustible, level surface.
Keep the area immediately surrounding and underneath the machine clean,
neat, and free of debris and combustible materials.
Keep the area above the machine clear of debris that could fall on the machine.
Store the machine properly when it is not being used.
Keep unauthorized personnel, children, and pets away from the machine.
When operating the machine:
Do not connect ductwork between the exhaust outlet port and the supply air inlet
port.
Never operate the machine in areas that contain flammable objects, fuels, or
products that produce flammable vapors.
Do not position the electrical cords under the machine or over the top of the
machine.
Guidelines for
operator
When operating the machine:
Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
Wear protective clothing appropriate to the job site when operating the machine.
Wear safety glasses.
When operating the machine:
Do not operate a machine in need of repair.
Do not smoke near the machine.
Do not block the air inlet or outlet during machine operation.
DANGER
Exhaust gas from the burner contains carbon monoxide, a deadly poison. Exposure
to carbon monoxide can kill you in minutes.
Never run the machine indoors or in an enclosed area unless the machine is
vented properly.
If your machine has a trailer or generator, do not run the machine indoors.
wc_si000954gb_FM10.fm
19
HI1000 Safety Information
Safety
devices,
controls, and
attachments
Only operate the machine when:
All safety devices and guards are in place and in working order.
All controls operate correctly.
The machine is set up correctly according to the instructions in the Operator’s
Manual.
The machine is clean.
The machine’s labels are legible.
To ensure safe operation of the machine:
Do not operate the machine if any safety devices or guards are missing or
inoperative.
Do not modify or defeat the safety devices.
Only use accessories or attachments that are approved by Wacker Neuson.
Safe
operating
practices
When operating this machine:
Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
Do not operate a machine in need of repair.
Do not consume the operating fluids used in this machine. Depending on your
machine model, these operating fluids may include water, wetting agents, fuel
(gasoline, diesel, kerosene, propane, or natural gas), oil, coolant, hydraulic oil,
heat transfer fluid (propylene glycol with additives), battery acid, or grease.
Personal
protective
equipment
(PPE)
Wear the following personal protective equipment (PPE) while operating this
machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
After use
Stop the engine when the machine is not being operated.
Close the fuel valve on engines equipped with one when the machine is not
being operated.
Ensure that the machine will not tip over, roll, slide, or fall when not being
operated.
Store the machine properly when it is not being used. The machine should be
stored in a clean location out of the reach of children.
Heat
exchanger
inspection
The heat exchanger must be inspected twice a year to ensure it is in good working
order. Shorter inspection intervals are recommended for units operating under
extreme transportation or operating conditions.
wc_si000954gb_FM10.fm
20
Safety Information HI1000
1.4 Service Safety
Service
training
Before servicing or maintaining the machine:
Read and understand the instructions contained in all manuals delivered with
the machine.
Familiarize yourself with the location and proper use of all controls and
protective devices.
Only trained personnel shall troubleshoot or repair problems occurring with the
machine.
Contact Wacker Neuson for additional training if necessary.
When servicing or maintaining this machine:
Do not allow untrained or improperly trained people to service or maintain the
machine. Personnel servicing or maintaining the machine must be familiar with
the associated potential risks and hazards.
Precautions
Follow the precautions below when servicing or maintaining the machine.
Read and understand the service procedures before performing any service to
the machine.
All adjustments and repairs must be completed before operation. Do not
operate the machine with a known problem or deficiency.
All repairs and adjustments shall be completed by a qualified technician.
Turn off the machine before performing maintenance or making repairs.
Machine
modifications
When servicing or maintaining the machine:
Use only accessories/attachments that are approved by Wacker Neuson.
Do not defeat safety devices.
Do not modify the machine without the express written approval of Wacker
Neuson.
Replacing
parts and
labels
Replace worn or damaged components.
Replace all missing and hard-to-read labels.
When replacing electrical components, use components that are identical in
rating and performance to the original components.
When replacement parts are required for this machine, use only Wacker
Neuson replacement parts or those parts equivalent to the original in all types of
specifications, such as physical dimensions, type, strength, and material.
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Wacker Neuson HI1000DGM User manual

Type
User manual
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