Craftsman 247883960 Owner's manual

Category
Snow throwers
Type
Owner's manual

This manual is also suitable for

Operator's Manual
CRRFr MRN
30" SNOW THROWER
Model No. 247.883960
CAUTION" Before using this
product, read this manual and
follow all safety rules and operating
instructions.
,, SAFETY
o ASSEMBLY
OPERATION
MAINTENANCE
PARTS LIST
o ESPANOL
Sears Brands Management Corporation, Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.craftsman.com FormNo.769-08184B
(July 18,2012)
WarrantyStatement.................... Page2
SafeOperationPractices.............. Pages3-6
Assembly......................... Pages8-12
Operation........................ Pages13-17
Service&Maintenance.............. Pages18-23
Off-SeasonStorage................... Page24
Troubleshooting...................... Page25
PartsList......................... Pages26-41
RepairProtectionAgreement............ Page45
Espadol............................. Page46
ServiceNumbers................... BackPage
CRAFTSMANTWOYEARFULLWARRANTY
FORTWOYEARSfromthedateofpurchase,thisproductiswarrantedagainstanydefectsinmaterialorworkmanship.Defectiveproductwill
receivefreerepairorfreereplacementifrepairisunavailable.
ADDiTiONAL LiFETiME LiMiTED WARRANTY on UPPER and LOWER CHUTE
FORAS LONGAS ITISUSEDbytheoriginalownerafterthesecondyearfromthedateof purchase,theupperandlowerchuteofthis snow
throwerarewarrantedagainstanydefectsinmaterialorworkmanshipasverifiedbya Searsauthorizedserviceprovider.Withproofofpurchase,
youwill receivea newchutefreeofcharge.Youare responsibleforthelaborcostofinstallationandanycostincurredtoverifythedefect.
Forwarrantycoveragedetailsto obtainrepairor replacement,visitthewebsite:www.craftsman.com
ThiswarrantycoversONLYdefectsin materialandworkmanship.WarrantycoveragedoesNOTinclude:
Expendableitemsthatcanwearoutfromnormalusewithinthewarrantyperiod,includingbutnotlimitedtoaugers,augerpaddles,drift
cutters,skidshoes,shaveplate,shearpins,sparkplug,air cleaner,belts,andoil filter.
Standardmaintenanceservicing,oilchanges,or tune-ups.
Tirereplacementor repaircausedbypuncturesfromoutsideobjects,suchasnails,thorns,stumps,orglass.
Tireor wheelreplacementor repairresultingfromnormalwear,accident,orimproperoperationor maintenance.
Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedtodamagecausedbyover-speedingtheengine,or fromimpacting
objectsthat bendtheframe,augershaft,etc.
Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecausedbyimproper
storage,failureto usethepropergradeandamountofengineoil,or failureto maintaintheequipmentaccordingtotheinstructionscontained
intheoperator'smanual.
Engine(fuelsystem)cleaningor repairscausedbyfueldeterminedto becontaminatedoroxidized(stale).in general,fuelshouldbeused
within30 daysof itspurchasedate.
Normaldeteriorationandwearoftheexteriorfinishes,or productlabelreplacement.
Thiswarrantyisvoidifthisproductiseverusedwhileprovidingcommercialservicesor if rentedtoanotherperson.
Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
EngineOilType: SAE5W-30
EngineOilCapacity: 37ounces
FuelCapacity: Approx.5Quarts
SparkPlug: F6RTC(951-10292)
SparkPlugGap: .020"to .030"
Model Number.................................................................
Serial Number .................................................................
Dateof Purchase.............................................................
Recordthemodelnumber,serialnumber
anddateof purchaseabove
©SearsBrands,LLC
2
Thissymbolpointsoutimportantsafetyinstructionswhich,if not
followed,couldendangerthepersonalsafetyand/orpropertyof
yourselfandothers.Readandfollowall instructionsin thismanual
beforeattemptingtooperatethismachine.Failuretocomplywith
theseinstructionsmayresultin personalinjury.Whenyouseethis
symbol,HEEDITSWARNING!
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle
componentscontainoremitchemicalsknowntoStateofCalifornia
tocausecancerandbirthdefectsorotherreproductiveharm,
Thismachinewasbuilttobeoperatedaccordingtothesafeopera-
tionpracticesinthis manual.Aswithanytypeof powerequipment,
carelessnessorerroron thepartoftheoperatorcanresultin serious
injury.Thismachineiscapableofamputatingfingers,hands,toes
andfeetandthrowingdebris.Failuretoobservethefollowingsafety
instructionscouldresultin seriousinjuryor death.
Your Responsibility--Restrict theuseofthispowermachineto
personswhoread,understandandfollowthewarningsand instruc-
tionsin thismanualandon themachine,
SAVE THESE INSTRUCTIONS!
TRAiNiNG
Read,understand,andfollowall instructionson themachineand
in themanual(s)beforeattemptingtoassembleandoperate.
Failuretodo socan resultinseriousinjurytotheoperatorand/
orbystanders.Keepthismanualin a safeplaceforfutureand
regularreferenceandfororderingreplacementparts.
Befamiliarwithall controlsandtheirproperoperation.Knowhow
tostopthemachineanddisengagethemquickly.
Neverallowchildrenunder14yearsofagetooperatethis
machine.Children14andovershouldreadandunderstandthe
instructionsandsafeoperationpracticesin thismanualandon
themachineandbe trainedandsupervisedbyanadult.
Neverallowadultstooperatethis machinewithoutproper
instruction.
Thrownobjectscancauseseriouspersonalinjury.Planyour
snow-throwingpatterntoavoiddischargeof materialtoward
roads,bystandersandthelike.
Keepbystanders,petsandchildrenat least75feetfromthe
machinewhileitisin operation.Stopmachineifanyoneenters
thearea.
Exercisecautiontoavoidslippingor falling,especiallywhen
operatingin reverse.
PREPARATION
Thoroughlyinspecttheareawheretheequipmentistobeused.
Removeall doormats,newspapers,sleds,boards,wiresandother
foreignobjects,whichcouldbe trippedoverorthrownbytheauger/
impeller.
Alwayswearsafetyglassesor eyeshieldsduringoperationand
whileperformingan adjustmentor repairto protectyoureyes.
Thrownobjectswhichricochetcancauseseriousinjurytothe
eyes.
Donotoperatewithoutwearingadequatewinteroutergarments.
Donotwearjewelry,longscarvesorotherlooseclothing,which
couldbecomeentangledin movingparts.Wearfootwearwhich
willimprovefootingonslipperysurfaces.
Usea groundedthree-wireextensioncordand receptacleforall
machineswithelectricstartengines.
Disengageall controlleversbeforestartingtheengine.
Adjustcollectorhousingheighttocleargravelorcrushedrock
surfaces.
Neverattempttomakeanyadjustmentswhileengineis running,
exceptwherespecificallyrecommendedintheoperator'smanual.
Letengineandmachineadjusttooutdoortemperaturebefore
startingtoclearsnow.
3
SafeHandlingof Gasoline
Toavoidpersonalinjuryor propertydamageuseextremecarein
handlinggasoline.Gasolineisextremelyflammableandthevaporsare
explosive.Seriouspersonalinjurycanoccurwhengasolineisspilled
onyourselfor yourclotheswhichcanignite. Washyourskinand
changeclothesimmediately.
Useonlyan approvedgasolinecontainer.
Extinguishallcigarettes,cigars,pipesandothersourcesof
ignition.
Neverfuelmachineindoors.
Neverremovegascapor addfuelwhiletheengineishotor
running.
Allowenginetocoolat leasttwo minutesbeforerefueling.
Neveroverfillfueltank.Filltankto nomorethan1/2inchbelow
bottomoffillernecktoprovidespaceforfuelexpansion.
Replacegasolinecapandtightensecurely.
Ifgasolineisspilled,wipeitoff theengineandequipment.Move
machinetoanotherarea.Wait5 minutesbeforestartingthe
engine.
Neverstorethemachineorfuelcontainerinsidewherethereisan
openflame,sparkor pilotlight(e.g.furnace,waterheater,space
heater,clothesdryeretc.).
Allowmachinetocoolatleast5 minutesbeforestoring.
Neverfillcontainersinsidea vehicleor ona truckor trailerbed
witha plasticliner.Alwaysplacecontainersonthegroundaway
fromyourvehiclebeforefilling.
If possible,removegas-poweredequipmentfromthetruckor
trailerandrefuelitontheground.Ifthis isnotpossible,thenrefuel
suchequipmenton a trailerwitha portablecontainer,ratherthan
froma gasolinedispensernozzle.
Keepthenozzlein contactwiththerimofthefueltankor
containeropeningatalltimesuntilfuelingiscomplete.Donotuse
a nozzlelock-opendevice.
OPERATION
Donotputhandsorfeetnear rotatingparts,in theauger/impeller
housingor chuteassembly.Contactwiththerotatingpartscan
amputatehandsandfeet.
Theauger/impellercontrolleverisa safetydevice.Neverbypass
itsoperation.Doingsomakesthemachineunsafeandmaycause
personalinjury.
Thecontrolleversmustoperateeasilyin bothdirectionsand
automaticallyreturntothedisengagedpositionwhenreleased.
Neveroperatewitha missingor damagedchuteassembly.Keep
all safetydevicesin placeandworking.
Neverrunanengineindoorsor ina poorlyventilatedarea.Engine
exhaustcontainscarbonmonoxide,anodorlessanddeadlygas.
Donotoperatemachinewhileundertheinfluenceofalcoholor
drugs.
Mufflerandenginebecomehotandcancausea burn.Donot
touch.Keepchildrenaway.
Exerciseextremecautionwhenoperatingon orcrossinggravel
surfaces.Stayalertforhiddenhazardsor traffic.
Exercisecautionwhenchangingdirectionandwhileoperatingon
slopes.Donotoperateon steepslopes.
Planyoursnow-throwingpatternto avoiddischargetowards
windows,walls,carsetc.Thus,avoidingpossibleproperty
damageor personalinjurycausedbya ricochet.
Neverdirectdischargeatchildren,bystandersand petsor allow
anyoneinfrontofthemachine.
Donotoverloadmachinecapacitybyattemptingtoclearsnowat
toofastof a rate.
Neveroperatethis machinewithoutgoodvisibilityorlight.Always
be sureofyourfootingand keepa firmholdon thehandles.Walk,
neverrun.
Disengagepowertotheauger/impellerwhentransportingor not
in use.
Neveroperatemachineathightransportspeedson slippery
surfaces.Lookdownand behindand usecarewhenbackingup.
Ifthemachineshouldstarttovibrateabnormally,stoptheengine,
disconnectthesparkplugwireandgrounditagainsttheengine.
Inspectthoroughlyfordamage.Repairanydamagebefore
startingandoperating.
Disengageall controlleversandstopenginebeforeyouleave
theoperatingposition(behindthehandles).Waituntiltheauger/
impellercomestoa completestopbeforeuncloggingthechute
assembly,makinganyadjustments,or inspections.
Neverputyourhandinthedischargeor collectoropenings.Do
notunclogchuteassemblywhileengineisrunning.Shutoff
engineand remainbehindhandlesuntilall movingpartshave
stoppedbeforeunclogging.
Useonlyattachmentsandaccessoriesapprovedbythemanufac-
turer(e.g.wheelweights,tirechains,cabsetc.). Forinformation
concerningtheseitems,call1-800-469-4663.
Whenstartingengine,pullcordslowlyuntilresistanceisfelt,then
pull rapidly.Rapidretractionofstartercord(kickback)willpull
handandarmtowardenginefasterthanyoucanletgo.Broken
bones,fractures,bruisesor sprainscouldresult.
Ifsituationsoccurwhichare notcoveredinthis manual,usecare
andgoodjudgment.
Toorderpartsor scheduleserviceforthisproduct,call 1-800-
469-4663.
CLEARING A CLOGGED DISCHARGE CHUTE
Handcontactwiththe rotatingimpellerinsidethedischargechute
is themostcommoncauseofinjuryassociatedwithsnowthrowers.
Neveruseyourhandtocleanoutthedischargechute.
Toclearthechute:
1. SHUTTHEENGINEOFF!
2. Wait10secondstobe suretheimpellerbladeshavestopped
rotating.
3. Alwaysuseaclean-outtool,notyourhands.
4
MAINTENANCE & STORAGE
Nevertamperwithsafetydevices.Checktheirproperoperation
regularly.Refertothemaintenanceandadjustmentsectionsof
thismanual.
Beforecleaning,repairing,or inspectingmachinedisengageall
controlleversandstoptheengine.Waituntiltheauger/impeller
cometoa completestop.Disconnectthe sparkplugwireand
groundagainsttheenginetopreventunintendedstarting.
Checkboltsand screwsforpropertightnessatfrequentintervals
tokeepthemachineinsafeworkingcondition.Also,visually
inspectmachineforanydamage.
Donotchangetheenginegovernorsettingor over-speedthe
engine.Thegovernorcontrolsthe maximumsafeoperatingspeed
oftheengine.
Snowthrowershaveplatesand skidshoesaresubjecttowear
anddamage.Foryoursafetyprotection,frequentlycheckall
componentsand replacewithoriginalequipmentmanufacturer's
(OEM)partsonlyaslistedinthe Partspagesof thisoperator's
manual.Useofpartswhichdonotmeettheoriginalequipment
specificationsmayleadto improperperformanceandcompro-
misesafety!
Checkcontrolleversperiodicallytoverifytheyengageanddisen-
gageproperlyandadjust,ifnecessary.Refertotheadjustment
sectioninthisoperator'smanualforinstructions.
Maintainor replacesafetyandinstructionlabels,asnecessary.
Observeproperdisposallawsand regulationsforgas,oil,etc.to
protecttheenvironment.
Priorto storing,runmachinea few minutestoclearsnowfrom
machineand preventfreezeupofauger/impeller.
Neverstorethemachineorfuelcontainerinsidewherethereisan
openflame,sparkorpilotlightsuchasa waterheater,furnace,
clothesdryeretc.
Alwaysrefertotheoperator'smanualforproperinstructionson
off-seasonstorage.
Checkfuelline,tank,cap,andfittingsfrequentlyforcracksor
leaks.Replaceifnecessary.
Donotcrankenginewithsparkplugremoved.
AccordingtotheConsumerProductsSafetyCommission(CPSC)
andtheU.S.EnvironmentalProtectionAgency(EPA),thisproduct
hasan AverageUsefulLifeof seven(7)years,or 60 hoursof
operation.AttheendoftheAverageUsefulLifehavethemachine
inspectedannuallybyan authorizedservicedealertoensurethat
allmechanicalandsafetysystemsareworkingproperlyand not
wornexcessively.Failuretodo socanresultinaccidents,injuries
ordeath.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryor death,do notmodifyengineinanyway.
Tamperingwiththegovernorsettingcanleadtoa runawayengineand
causeittooperateat unsafespeeds.Nevertamperwithfactorysetting
ofenginegovernor.
NOTICE REGARDING EMiSSiONS
EngineswhicharecertifiedtocomplywithCaliforniaandfederal
EPAemissionregulationsforSORE(SmallOff RoadEquipment)are
certifiedtooperateon regularunleadedgasoline,and mayinclude
thefollowingemissioncontrolsystems:EngineModification(EM),
OxidizingCatalyst(OC),SecondaryAirInjection(SAI)and ThreeWay
Catalyst(TWO)if soequipped.
SPARK ARRESTOR
Thismachineisequippedwithaninternalcombustionengineand
shouldnotbe usedonor nearanyunimprovedforest-covered,
brush-coveredorgrass-coveredlandunlesstheengine'sexhaust
systemisequippedwitha sparkarrestormeetingapplicablelocalor
statelaws(ifany)
Ifa sparkarrestorisused,itshouldbe maintainedin effectiveworking
orderbytheoperator.IntheStateofCaliforniatheaboveis required
bylaw(Section4442oftheCaliforniaPublicResourcesCode).Other
statesmayhavesimilarlaws.Federallawsapplyonfederallands.
A sparkarrestorforthemufflerisavailablethroughyournearestSears
PartsandRepairServiceCenter.
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthisproduct. Read,understand,andfollowall instructionsonthemachine
beforeattemptingtoassembleandoperate.
. +
i
i
"JIp
READ THE OPERATOR'S MANUAL(S)
Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING AUGER
Do not put hands or feet near rotating parts, in the auger/impeller housing or chute assembly.
Contact with the rotating parts can amputate hands and feet.
WARNING--THROWN OBJECTS
This machine may pick up and throw objects which can cause serious personal injury.
WARNING--GASOLINE IS FLAMMABLE
Allow the engine to cool at least two minutes before refueling.
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas+
WARNING-- ELECTRICAL SHOCK
Do not use the engine's electric starter in the rain
6
Thispageleftintentionallyblank.
7
NOTE:Referencesto rightorleft sideofthesnowthrowerare
determinedfrombehindtheunitintheoperatingposition(standing
directlybehindthesnowthrower,facingthe handlepanel).
REMOVING FROM CARTON
1. Cutthecornersofthecartonandlaythesidesflaton theground.
Removeanddiscardallpackinginserts.
2. Movethesnowthroweroutofthecarton.
3. Makecertainthecartonhasbeencompletelyemptiedbefore
discardingit.
ASSEMBLY
1. Observethe lowerrearareaofthesnowthrowertobesureboth
cablesarealignedwith rollerguidesbeforepivotingthehandle
upward.
a. PlacetheshiftleverintheF6position.
b. Pullupandbackon upperhandleasshownin Figure1.As
youare raisingthehandleupward,makesurethat bothends
ofthecentercablearepositionedproperlyinthebrackets.
SeeFigure2.Alignupperhandlewiththelowerhandle.
c. Tightenhandknobssecuringupperhandletolowerhandle.
Removeanddiscardanyrubberbands,ifpresent.Theyare
forpackagingpurposesonly.
2. Removecotterpin,wingnut,and hexscrewfromchutecontrol
headandclevispinandbow-tiecotterpinfromchutesupport
bracket.See Figure3.
Figure2
Chute Control Head
Figure3
Figure1
8
3. inserttheroundendofthechutecontrolrodintoinputofchute
controlhead.Pushrodasfarintothechutecontrolheadas pos-
sible,keepingtheholesin therodpointingupward.SeeFigure4.
4. Placechuteontochutebaseandensurechutecontrolrodis
positionedunderhandlepanel.Securechutecontrolheadto
chutesupportbracketwithclevispinandbow-tiecotterpin
removedin step1.See Figure5.
5. Finishsecuringchutecontrolheadbyinstallinghexboltandwing
nut.SeeFigure6.
6. inserttheotherendofthechutecontrolrodintotheinputshaft
belowthehandlepanel.Makesuretolineuptheflatendof the
rodandthefiatendoftheinputshaft.Youmayneedtorotatethe
rodarounduntilthesetwosurfaceslineup.SeeFigure7.
f
/
/
,/
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i'_...........................
i
Figure4
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Figure6
Figure7
Figure5
J
9
7. Pushthechutecontrolrodtowardthecontrolpaneluntilthehole
intherodlinesupwiththemiddleholeinthechutecontrolinput
and insertthecotterpin.SeeFigure8.
NOTE:Thereisa referenceholeprovidedatrearend ofcontrolrodto
helpknowwhenholesarevertical.
NOTE:Theholefurthestfromthechutecontrolheadis usedto
achievefurtherengagementof thechutecontrolrod intotheinputshaft
ifrequired.RefertotheMaintenance&Adjustmentssectionfor Chute
ControlRodadjustment.
Theholeclosesttothechutecontrolheadisusedformanual
movementofthechuteassemblyifrequired.RefertotheControls&
Featuressection.
8. Checkthatthecablesare properlyroutedthroughthecableguide
on topof theengine.SeeFigure9.
NOTE:Forsmoothestoperation,thecablesshouldall be totheleftof
thechutecontrolrod.
9. Theextensioncordfortheelectricstarterisfastenedwitha cable
tietothe rearoftheaugerhousingforshippingpurposes.Cutthe
cabletieandremovecordbeforeoperatingtheunit.
Figure9
SET-UP
Shear Pins
Holesarelocatedin thehandlepanelforconvenientshearpinstorage.
SeeFigure10.Refertothe Operationsectionformoreinformation
regardingshearpinreplacement.
Figure8
J
f
Figure10
10
Chute Clean-Out Tool
A chute clean-outtool isfastenedtothetopoftheaugerhousing
witha mountingclip.SeeFigure11.Thetoolisdesignedtocleara
chuteassemblyof iceand snow.Thisitemisfastenedwitha cabletie
atthefactory.Cutthecabletiebeforeoperatingthesnowthrower.
Neveruseyourhandstocleara cloggedchuteassembly.Shut
loft engineand remainbehindhandlesuntilall movingpartshave
Istoppedbeforeusingtheclean-outtooltoclearthechuteassembly.
Drift Cutters
1. Removethetwo screwsandwingknobsthatsecureeachdrift
cutter,andremovethemfromthesidesoftheaugerhousing.
2. Turnthedriftcuttersaroundandpositionthemas shownin Figure
12totheoutsideoftheaugerhousing.
3. Attachthedriftcutterswiththescrewsand wingknobsremoved
earlier.SeeFigure13.
Tire Pressure
Underanycircumstancedo notexceedmanufacturer'srecom-
mendedpsi. Equaltirepressureshouldbe maintainedatall times.
Excessivepressurewhenseatingbeadsmaycausetire/rim
assemblyto burstwithforcesufficienttocauseseriousinjury.Refer
tosidewalloftirefor recommendedpressure.
Thetiresareover-inflatedforshippingpurposes.Checkthetire
pressurebeforeoperatingthesnowthrower.Refertothetiresidewall
fortiremanufacturer'srecommendedpsianddeflate(or inflate)the
tiresasnecessary.
f
/
/
Figure12
J
NOTE:Equaltirepressureisto bemaintainedatall timesforperfor-
mancepurposes.
Figure13
Figure11
11
ADJUSTMENTS
Skid Shoes
Thesnowthrowerskidshoesareadjustedupwardatthefactoryfor
shippingpurposes.Adjustthemdownward,ifdesired,priortooperat-
in thesnowthrower.
lit is notrecommendedthat this thrower
youoperate
snow on
gravel
as itcaneasilypickupandthrowloosegravel,causingpersonal
injuryordamagetothe snowthrowerandsurroundingproperty.
Forclosesnowremovalona smoothsurface,raiseskidshoes
higherontheaugerhousing.
Usea middleor lowerpositionwhentheareatobe clearedis
uneven,suchasa graveldriveway.
NOTE:If youchoosetooperatethesnowthrowerona gravelsurface,
keeptheskidshoesin positionformaximumclearancebetweenthe
groundandtheshaveplate.
Toadjusttheskidshoes:
1. Loosenthefourhexnuts(twooneachside)andcarriagebolts.
Moveskidshoestodesiredposition.SeeFigure14.
2. Makecertaintheentirebottomsurfaceof skidshoeisagainstthe
groundtoavoidunevenwearontheskidshoes.
3. Retightennutsand boltssecurely.
Auger Control
Priortooperatingyoursnowthrower,carefullyreadandfollowall
instructionsbelow.Performall adjustmentstoverifyyoursnow
throwerisoperatingsafelyandproperly.
Checktheadjustmentoftheaugercontrolasfollows:
1. Theaugercontrolislocatedontheleft handle.SeeFigure15
inset.Whentheaugercontrolis releasedandin thedisengaged
"up"position,thecableshouldhavevery littleslack.Itshould
NOTbe tight.
2. Inawell-ventilatedarea,startthesnowthrowerengine.Referto
StartingtheEngineintheOperationsection.
3. Whilestandingintheoperator'sposition(behindthesnow
thrower),engagetheaugers.
4. Allowtheaugerstoremainengagedforapproximatelyten(10)
secondsbeforereleasingtheaugercontrol.Repeatthisseveral
times.
5. Withtheaugercontrolinthedisengaged"up"position,walktothe
frontof themachine.
6. Confirmthattheaugershavecompletelystoppedrotatingand
showNOsignsofmotion.If anyaugershowsANYsignof
rotating,immediatelyreturntotheoperator'spositionand shutoff
theengine.WaitforALLmovingpartstostopbeforeadjustingthe
augercontrol.
Smooth Surface
Uneven Surface
Figure14
Figure15
7. Toreadjustthecontrolcable,loosentheupperhexbolton the
augercablebracket.See Figure15.
8. Positionthebracketupwardtoprovidemoreslack(ordownward
to increasecabletension).
9. Retightentheupperhexbolt.
10. Repeatsteps2-6abovetoverifyproperadjustmenthasbeen
achieved.
12
f Shift Lever
Drive Control Electric Chute Control (Joystick)
Headlight
\\
Manual \
Gas Cap \ ChuteControl\
ChuteAssembly \. \
Drift Cutter
Auger
Housing
Clean Out
Tool
\
Skid Shoe
Auger Control
Wheel Steering Control
Recoil Starter
Oil Fill
Handle
Oil Drain
Nowthatyouhavesetupyoursnowthrower,it'simportanttobecome
acquaintedwith itscontrolsandfeatures.RefertoFigure16.
SHIFT LEVER 6
Theshiftleverislocatedonthe rightsideofthehandlepanel. 5
Placetheshiftleverintoanyofeightpositionstocontrolthe 4
directionof travelandgroundspeed,
Forward 3
Yoursnowthrowerhassixforward(F)speeds.Positionone(1)is t 2
theslowestand positionsix (6) isthefastest. F 1
Reverse
Yoursnowthrowerhastwo reverse(R) speeds,One(1)isthe
slowerandtwo(2) isthefaster.
J
Figure16
THROTTLE CONTROL
Thethrottlecontrolislocatedontherearoftheengine.Itregulatesthe
speedoftheengineandwillshutofftheenginewhenmovedintothe
STOPposition.
R1
R2
CHOKE CONTROL
Thechokecontrolisfoundontherearoftheengineandisactivated
byturningtherotarychokeknobtotheCHOKEposition.Activating
thechokecontrolclosesthechokeplateonthecarburetorandaidsin
startingtheengine.
PRIMER
Depressingtheprimerforcesfueldirectlyintotheengine'scarburetor
toaid incold-weatherstarting.
OIL FILL
Engineoil levelcanbecheckedandoil addedthroughtheoilfill.
ELECTRIC STARTER BUTTON
Pressingtheelectricstarterbuttonengagestheengine'selectric
starterwhenpluggedintoa 120Vpowersource.
Meets ANSi Safety Standards
CraftsmanSnowThrowersconformtothe safetystandardoftheAmericanNationalStandardsInstitute(ANSI).
13
ELECTRIC STARTER OUTLET
Requirestheuseofa three-prongoutdoorextensioncord(included)
anda 120Vpowersource/walloutlet.
KEY
Thekeyisa safetydevice.Itmustbefully insertedin orderforthe
enginetostart.Removethekeywhenthesnowthroweris notin use.
NOTE:Donotturnthekeyinanattemptto starttheengine.Doingso
maycauseittobreak.
AUGERS
Whenengaged,theaugerbladesrotateanddrawsnowintotheauger
housing.
SKiD SHOES
Positiontheskidshoesbasedon surfaceconditions.Adjustupward
forhard-packedsnow.Adjustdownwardwhenoperatingongravelor
crushedrocksurfaces.
DRIFT CUTTERS
Thedrift cuttersaredesignedforuseindeepsnow.Theiruseis
optionalfornormalsnowconditions.Maneuverthesnowthrowerso
thatthecutterspenetratea highstandingsnowdrifttoassistsnow
fallingintotheaugersforthrowing.
HEADLIGHT
Theheadlightison whenevertheengineisrunning.
WHEEL STEERING CONTROLS
Theleftandrightwheelsteeringcontrolsarelocatedonthe underside
ofthehandles.Squeezetherightcontroltoturnright;squeezetheleft
controltoturnleft.
NOTE:Operatethesnowthrowerinopenareasuntilyouarefamiliar
withthesecontrols.
AUGER CONTROL
f
DRIVE CONTROL/AUGER CONTROL LOCK
f DRIVE
CONTROL
. @ .
Thedrivecontrolislocatedon therighthandle.Squeezethecontrol
gripagainstthehandletoengagethewheeldrive.Releasetostop.
Thedrivecontrolalsolockstheaugercontrolsoyoucanoperate
thechutedirectionalcontrolwithoutinterruptingthesnowthrowing
process.If theaugercontrolisengagedsimultaneouslywiththedrive
control,theoperatorcanreleasetheaugercontrol(onthelefthandle)
andtheaugerswillremainengaged.Releasebothcontrolstostopthe
augersandwheeldrive.
NOTE:Alwaysreleasethedrivecontrolbeforechangingspeeds.
Failuretodosowillresultin increasedwearonyourmachine'sdrive
system.
ELECTRIC CHUTE CONTROL
f
ELECTRIC CHUTE
DiRECTiONAL CONTROL
CHUTE
ROTATE
LEFT
CHUTE
ROTATE
RIGHT
Theelectricchutecontrol(Joystick)is locatedon therightsideofthe
handlepanel.
* Tochangethedirectioninwhichsnowisthrown,movethe
joysticktotherightor tothe left.
* Tochangetheangle/distancewhichsnowis thrown,pivotthe
joystickforwardto tiltthechutedownand backwardtotilt the
chuteup.
Theaugercontrolislocatedontheleft handle.Squeezethecontrol
gripagainstthehandletoengagetheaugerandstartsnowthrowing
action.Releasetostop.
14
MANUAL CHUTE CONTROL
Proceedasfollowsto utilizethemanualchutecontrol:
1. Removethecotterpin fromeitheroftheholesfurthestfromthe
chuteassemblyon thechutecontrolhead.
2. Pushinthechutecontrolroduntilthe holein itlinesupwiththe
thirdholein thechutecontrolhead. SeeFigure17.
f
/
,/
............... i /
/
Figure17
3. Reinsertthecotterpinthroughthis holeandthechutecontrolrod
asshownin Figure17.
4. Grasptheindentedportionofthechutecontrolrodandmanually
rotatethechutetothe rightor totheleft.SeeFigure18.
CLEAN-OUT TOOL
Neveruseyourhandstocleara cloggedchuteassembly.Shut
Ioffengineandremainbehindhandlesuntilall movingpartshave
[stoppedbeforeusingtheclean-outtooltoclearthechuteassembly.
Thechuteclean-outtoolisconvenientlyfastenedtotherearofthe
augerhousingwitha mountingclip.Shouldsnowand icebecome
lodgedinthechuteassemblyduringoperation,proceedasfollowsto
safelycleanthechuteassemblyandchuteopening:
1. ReleaseboththeAugerControlandtheDriveControl.
2. Stoptheenginebyremovingthe ignitionkey.
3. Removetheclean-outtoolfromtheclipwhichsecuresitto the
rearoftheaugerhousing.
4. Usetheshovel-shapedendoftheclean-outtooltodislodgeand
scoopanysnowandicewhichhasformedinand nearthechute
assembly.
5. Refastentheclean-outtooltothemountingclipon therearof
theaugerhousing,reinserttheignitionkeyand startthesnow
thrower'sengine.
6. Whilestandingintheoperator'sposition(behindthesnow
thrower),engagetheaugercontrolfora fewsecondstoclearany
remainingsnowand icefromthechuteassembly.
BEFORE STARTING ENGINE
Read,understand,andfollowall instructionsandwarningsonthe
machineand inthis manualbeforeoperating.
Figure18
/
/
/ /
i/
i//'
I
Oil
The unitwas shippedwith oil in the engine.Checkoil levelbefore
eachoperationtoensureadequateoil intheengine.Forfurther
instructions,refertothestepsonpage 18.
NOTE:Besuretochecktheengineona levelsurfacewiththeengine
stopped.
1. Removetheoilfillercap/dipstickandwipethedipstickclean.
2. insertthecap/dipstickintotheoilfillerneck,andtightenthecap
untilseated.
3. Removetheoilfillercap/dipstick,ifthe levelislow,slowlyadd
oil (5W-30,witha minimumclassificationofSF/SG)untiloil level
registersbetweenhigh(H)andlow(L).
NOTE:Donotoverfill.Overfillingwithoil mayresultinenginesmoking,
hardstartingor sparkplugfouling.
4. Replaceandtightencap/dipstickfirmlybeforestartingengine.
15
Gasoline
Useautomotivegasoline(unleadedor lowleadedtominimizecombus-
tionchamberdeposits)witha minimumof87octane.Gasolinewith
upto 10%ethanolor 15%MTBE(MethylTertiaryButylEther)canbe
used.Neveruseanoil/gasolinemixtureor dirtygasoline.Avoidgetting
dirt,dust,or waterinthefueltank.DONOTuseE85gasoline.
Refuelin awell-ventilatedareawiththeenginestopped.Donot
smokeor allowflamesorsparksintheareawheretheengineis
refueledor wheregasolineisstored.
Donotoverfillthefueltank.Afterrefueling,makesurethetank
capisclosedproperlyandsecurely.
Becarefulnottospillfuelwhenrefueling.Spilledfuelor fuelvapor
mayignite.Ifanyfuelisspilled,makesuretheareaisdrybefore
startingtheengine.
Avoidrepeatedor prolongedcontactwithskinor breathingof
vapor.
Useextremecarewhenhandlinggasoline.Gasolineisextremely
flammableandthevaporsareexplosive.Neverfuelthe machine
indoorsorwhiletheengineishotor running.Extinguishcigarettes,
cigars,pipesandothersourcesof ignition.
1. Cleanaroundfuelfill beforeremovingcaptofuel.
2. Afuellevelindicatorislocatedinthefueltank.See Figure15
inset.Becarefulnottooverfill.Filltankuntilfuelreachesthefuel
levelindicatortoallowspaceforfuelexpansion.
STARTING THE ENGINE
>ressurizedstartingfluid.Vaporsareflammable.
NOTE:Allowtheengineto warmupfora fewminutesafterstarting.
Theenginewillnotdevelopfullpoweruntilit reachesoperating
temperatures.
Electric Starter
Theoptionalelectricstarterisequippedwitha groundedthree-wire
powercordandplug,and isdesignedto operateon 120voltAC
householdcurrent.It mustbeusedwitha properlygroundedthree-
prongreceptacleatall timestoavoidthepossibilityofelectricshock.
Followall instructionscarefullypriortooperatingtheelectricstarter.
DONOTuseelectricstarterintherain.
Determinethatyourhome'swiringisa three-wiregroundedsystem.
Aska licensedelectricianifyouarenotcertain.
Ifyouhavea groundedthree-prongreceptacle,proceedasfollows.
Ifyoudonothavetheproperhousewiring,DONOTusetheelectric
starterunderanyconditions.
1. Plugtheextensioncordintotheoutletlocatedon theengine's
surface.Plugtheotherendof extensioncordintoa three-prong
120-volt,grounded,ACoutletina well-ventilatedarea.
2. Movethrottlecontrolto FAST(rabbit)_ position.
3. MovechoketotheCHOKEI,'1¢1position(coldenginestart).If
engineiswarm,placechokein RUNposition.
4. Pushprimerthree(3) times,makingsuretocoverventholein
primerbulbwhenpushing.Ifengineiswarm,pushprimeronly
once.Alwayscoverventholewhenpushing.Coolweathermay
requireprimingtobe repeated.
5. Pushstarterbuttonto startengine.Oncetheenginestarts,im-
mediatelyreleasestarterbutton.Electricstarterisequippedwith
thermaloverloadprotection;systemwilltemporarilyshut-downto
allowstartertocoolifelectricstarterbecomesoverloaded.
6. Astheenginewarms,slowlyrotatethechokecontroltoRUN
position.Iftheenginefalters,restartengineand runwith choke
at half-chokepositionfora shortperiodoftime,andthenslowly
rotatethechokeintoRUNposition.
7. Afterengineis running,disconnectpowercordfromelectric
starter.Whendisconnecting,alwaysunplugtheendatthewall
outletbeforeunpluggingtheoppositeend fromtheengine.
1. Makecertainboththeaugercontrolanddrivecontrolare inthe
disengaged(released)position.
2. Insertkeyintoslot.Makesureit snapsintoplace.Donotattempt
toturnthekey.
NOTE:Theenginecannotstartwithoutthekeyfullyinsertedintothe
ignitionswitch.
16
Recoil Starter
Donotpullthestarterhandlewhiletheenginerunning.
1. Movethrottlecontrolto FAST(rabbit)d_J_position.
2. MovechoketotheCHOKEI#1 position(coldenginestart).If
engineiswarm,placechokeinRUNposition.
3. Pushprimerthree(3)times,makingsuretocoverventholewhen
pushing.Ifengineiswarm,pushprimeronlyonce.Alwayscover
ventholewhenpushing.Coolweathermayrequireprimingtobe
repeated.
4. Pullgentlyonthe starterhandleuntilitbeginstoresist,then
pullquicklyandforcefullytoovercomethecompression.Engine
shouldstart.Donotreleasethehandleandallowittosnapback.
ReturnropeSLOWLYtooriginalposition.If required,repeatthis
step.
5. Astheenginewarms,slowlyrotatethechokecontroltoRUN
position.If theenginefalters,restartengineandrunwithchoke
athalf-chokepositionfora shortperiodoftime,andthenslowly
rotatethechokeintoRUNposition.
Toavoidunsupervisedengineoperation,neverleavethemachine
unattendedwiththeenginerunning.Turntheengineoffafteruseand
removekey.
NOTE:Whenselectinga DriveSpeed,usetheslowerspeedsuntil
youarecomfortableandfamiliarwiththeoperationofthesnow
thrower.
2. Squeezethedrivecontrolagainstthehandleandthesnow
throwerwillmove.Releaseitanddrivemotionwillstop.
NOTE:NEVERrepositiontheshiftlever(changespeedsordirection
oftravel)withoutfirstreleasingthedrivecontrolandbringingthesnow
throwertoa completestop.Doingsowill resultinprematurewearto
thesnowthrower'sdrivesystem.
TO ENGAGE AUGER
1. Toengagetheaugerand startthrowingsnow,squeezetheauger
controlagainsttheleft handle.Releasetostoptheauger.
REPLACING SHEAR PINS
Theaugersare securedtothespiralshaftwith shearpinsandcotter
pins.If theaugersshouldstrikeaforeignobjectoricejam,thesnow
throwerisdesignedsothatthepinsmayshear.If theaugerswillnot
turn,checktoseeifthepinshavesheared.SeeFigure19.
NEVERreplacetheaugershearpinswithanythingotherthanSears
SKU#88389/0EM PartNo.738-04124Areplacementshearpins.
Anydamagetotheaugergearboxorothercomponentsasa resultof
failingtodo sowill NOTbecoveredbyyoursnowthrower'swarranty.
STOPPING THE ENGINE
Afteryouhavefinishedsnow-throwing,runenginefora few minutes
beforestoppingtohelpdryoffanymoistureontheengine.
1. MovethrottlecontroltoOFFposition.
2. Removethekey.Removingthekeywillreducethepossibilityof
unauthorizedstartingoftheenginewhileequipmentisnotin use.
Keepthekeyina safeplace.Theenginecannotstartwithoutthe
key.
3. Wipeanymoistureawayfromthecontrolson theengine.
TO ENGAGE DRIVE
1. Withthethrottlecontrolin theFast(rabbit)position,moveshift
leverintooneofthesix forward(F)positionsortwo reverse(R)
positions.Selectaspeedappropriateforthesnowconditionsand
a paceyou'recomfortablewith.
Alwaysturnoff thesnowthrower'sengineand removethekeypriorto
replacingshearpins.
J
Figure19
17
MAINTENANCE SCHEDULE
Beforeperforminganytypeofmaintenance/service,disengageall
controlsandstoptheengine.Waituntilallmovingpartshavecometo
acompletestop.Disconnectsparkplugwireandgrounditagainstthe
enginetopreventunintendedstarting.Alwayswearsafetyglassesduring
operationorwhileperforminganyadjustmentsorrepairs.
EachUseandevery5
hours
1st5 hours
Annuallyor 25 hours
Annuallyor 50 hours
Annuallyor 100hours
BeforeStorage
1. Engineoil level
2. Looseormissinghardware
3. Unitandengine.
1. Engineoil
1. Sparkplug
2. Controllinkagesandpivots
3. Wheels
4. GearshaftandAugershaft
1. Engineoil
1. Sparkplug
1. Fuelsystem
Followthemaintenanceschedulegivenbelow.Thischartdescribes
serviceguidelinesonly.UsetheServiceLogcolumntokeeptrackof
completedmaintenancetasks.Tolocate the nearest SearsService
Centeror to scheduleservice,simplycontactSearsat
1-800-4-MY-HOME®.
1. Check
2. Tightenor replace
3. Clean
1. Change
1. Check
2. Lubewithlightoil
3. Lubewithmultipurposeautogrease
4. Lubewithlightoil
1. Change
1. Change
1. Runengineuntilit stopsfromlack
d fuel
ENGINE MAINTENANCE
Checking Engine Oil
Beforelubricating,repairing,or inspecting,disengageall controls
Iandstopengine.Waituntilall movingpartshavecometo a complete
_stop.
NOTE: Checktheoil levelbeforeeachuseto besurecorrectoil level
ismaintained.
Whenaddingoiltotheengine,referto viscositychart below.Engine
oilcapacityis 1100ml(approx.37oz.).Donotover-fill.Usea 4-stroke,
oran equivalenthighdetergent,premiumqualitymotoroilcertified
tomeetorexceedU.S.automobilemanufacturer'srequirementsfor
serviceclassificationSG,SRMotoroilsclassifiedSG,SFwillshow
thisdesignationonthecontainer.
1. Removetheoil fillercap/dipstickandwipethedipstickclean.
2. Insertthecap/dipstickintotheoilfillerneck,andtightenthecap
untilseated.
3. Removetheoil fillercap/dipstick.Iflevelislow,slowlyadd oiluntil
oil levelregistersbetweenhigh(H)andlow(L).SeeFigure20.
4. Replaceandtightencap/dipstickfirmlybeforestartingengine.
Changing Engine Oil
NOTE:Changetheengineoilafterthefirst5 hoursof operationand
oncea seasonorevery50 hoursthereafter.
1. Drainfuelfromtankbyrunningengineuntilthefueltankisempty.
Besurefuelfillcapissecure.
J
Figure20
2. Placesuitableoil collectioncontainerunderoil drainplug.
3. Removeoil drainplug.SeeFigure21on nextpage.
4. Tipunittodrainoilintothecontainer.Usedoil mustbedisposed
ofata propercollectioncenter.
Usedoil isa hazardouswasteproduct.Disposeofusedoil properly.
IDonotdiscardwithhouseholdwaste.Checkwithyourlocalauthori-
lties or SearsServiceCenterforsafedisposal/recyclingfacilities.
18
.
6.
Reinstallthedrainplugandtightenit securely.
Refillwiththerecommendedoil andchecktheoil level.See
RecommendedOil Usagechart.Theengine'soil capacityis37
ounces.
i u
[
(%-40 °-20 o 0o 200 400
("c) -300 -200 -10° 0°
DONOTusenondetergentoilor 2-strokeengineoil.Itcouldshorten
theengine'sservicelife.
Oil Drain
Plug
7. Reinstalltheoilfillercap/dipsticksecurely.
Figure21
Thoroughlywashyourhandswithsoapandwaterassoonas
possibleafterhandling usedoil.
Checking Spark Plug
DONOTcheckforsparkwithsparkplugremoved.DONOTcrank
enginewithsparkplug removed.
Iftheenginehasbeenrunning,themufflerwillbevery hot.Becareful
nottotouchthemuffler.
NOTE: Checkthesparkplugoncea seasonorevery25hoursof
operation.Changethesparkplugoncea seasonor every100hours.
Toensureproperengineoperation,thesparkplugmustbe properly
gappedandfreeofdeposits.
1. Removethesparkplugbootandusea sparkplugwrenchto
removetheplug.See Figure22.
2. Visuallyinspectthesparkplug.Discardthesparkplugifthereis
apparentwear,orifthe insulatoriscrackedor chipped.Cleanthe
sparkplugwitha wirebrushifitisto be reused.
3. Measurethepluggapwitha feelergauge.Correctas necessary
bybendingsideelectrode.SeeFigure23.Thegap shouldbe set
to.02-.03inches(0.60-0.80ram).
4. Checkthatthe sparkplugwasherisingoodconditionandthread
thesparkplugin byhandtopreventcross-threading.
5. Afterthesparkplugisseated,tightenwitha sparkplugwrenchto
compressthewasher.
NOTE:Wheninstallinga newsparkplug,tighten1/2-turnafterthe
sparkplugseatstocompressthewasher.Whenreinstallinga used
sparkplug,tighten1/8-to 1/4-turnafterthesparkplugseatsto
compressthewasher.
19
Spark Plug
O
J
Figure22
Electrode
.02-.03 in.
{0.60-0.80 ram)
Figure23
hotandcan ine.
LUBRICATION
Gear Shaft
Thegear(hex)shaftshouldbe lubricatedatleastoncea seasonor
afterevery25 hoursofoperation.
1. Topreventspillage,removeall fuelfromtank byrunningengine
untilitstops.
2. Carefullypivotthesnowthrowerupandforwardsothat itrestson
theaugerhousing.
3. Removethe lowerframecoverfromtheundersideofthesnow
throwerbyremovingtheself-tappingscrewswhichsecureit.
4. Applyalightcoatingofengineoil (or3-in-1oil) tothehexshaft.
SeeFigure24.
NOTE:Whenlubricatingthehexshaft,be carefulnottogetanyoilon
thealuminumdriveplateor rubberfrictionwheel.Doingsowillhinder
thesnowthrower'sdrivesystem.Wipeoff anyexcessor spilledoil.
Wheels
Atleastoncea season,removebothwheels.Cleanandcoattheaxles
witha multipurposeautomotivegreasebeforereinstallingwheels.
Auger Shaft
Atleastoncea season,removetheshearpinson augershaft.Spray
lubricantinsideshaft,andaroundthespacersandflangebearings
foundateitherendoftheshaft.SeeFigure25.
SHAVE PLATE AND SKID SHOES
Theshaveplateand skidshoesonthebottomofthesnowthrowerare
subjecttowear.Theyshouldbecheckedperiodicallyandreplaced
whennecessary.
NOTE:Theskidshoeson thismachinehavetwowearedges.When
onesidewearsout,theycanbe rotated1800to usetheotheredge.
Toremoveskidshoes:
1. Removethetwocarriagebolts,washers(ifequipped),andhex
flangenutsthat secureeachskidshoetothesnowthrower.
2. Reassemblenewskidshoeswiththefourcarriagebolts(twoon
eachside),washers,andhexflangenuts.RefertoFigure26.
Toremoveshaveplate:
1. Removethecarriageboltsand hexnutswhichattachit tothe
snowthrowerhousing.
2. Reassemblenewshaveplate,makingsureheadsofcarriage
boltsaretotheinsideofhousing.Tightensecurely.SeeFigure
26.
)
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/ .... )
{;:7/
7/' ................
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Figure24
Figure25
f
Figure26
2O
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Craftsman 247883960 Owner's manual

Category
Snow throwers
Type
Owner's manual
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