ISO9001
K-System
Signal Conditioners
System Manual
With regard to the supply of products, the current issue of the following document is applicable:
The General Terms of Delivery for Products and Services of the Electrical Industry, published by the Central
Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most
recent version as well as the supplementary clause: "Expanded reservation of proprietorship"
Worldwide
Pepperl+Fuchs Group
Lilienthalstr. 200
68307 Mannheim
Germany
Phone: +49 621 776 - 0
E-mail: info@de.pepperl-fuchs.com
North American Headquarters
Pepperl+Fuchs Inc.
1600 Enterprise Parkway
Twinsburg, Ohio 44087
USA
Phone: +1 330 425-3555
E-mail: [email protected].com
Asia Headquarters
Pepperl+Fuchs Pte. Ltd.
P+F Building
18 Ayer Rajah Crescent
Singapore 139942
Phone: +65 6779-9091
E-mail: [email protected]
https://www.pepperl-fuchs.com
K-System – Signal Conditioners
Contents
DOCT-1704N 2023-12
3
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Content of this Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Target Group, Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Housing Styles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 Color Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.5 Status Indicators of the Isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.6 Operating Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.7 Label Carrier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.8 DIN Mounting Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.9 Power Rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3 Mounting and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.1 Fault Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.2 Fault Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.3 Current and Voltage Standard Signals . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6 Dismounting, Maintenance, and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.1 Dismounting the Signal Conditioner. . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7 Technical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.1 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.2 Model Number Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
DOCT-1704N 2023-12
4
K-System – Signal Conditioners
Contents
K-System – Signal Conditioners
Introduction
DOCT-1704N 2023-12
5
1 Introduction
1.1 Content of this Document
This document contains information that you need in order to use your product throughout
the applicable stages of the product life cycle. These can include the following:
•Product identification
•Delivery, transport, and storage
•Mounting and installation
•Commissioning and operation
•Maintenance and repair
•Troubleshooting
•Dismounting
•Disposal
The documentation consists of the following parts:
•Present document
•Instruction manual
•Datasheet
Additionally, the following parts may belong to the documentation, if applicable:
•EU-type examination certificate
•EU declaration of conformity
•Attestation of conformity
•Certificates
•Control drawings
•Functional safety manual
•Additional documents
Note
This document does not substitute the instruction manual.
Note
For full information on the product, refer to the instruction manual and further documentation
on the Internet at www.pepperl-fuchs.com.
Note
For specific device information such as the year of construction, scan the QR code
on the device. As an alternative, enter the serial number in the serial number search
at www.pepperl-fuchs.com.
DOCT-1704N 2023-12
6
K-System – Signal Conditioners
Introduction
1.2 Target Group, Personnel
Responsibility for planning, assembly, commissioning, operation, maintenance,
and dismounting lies with the plant operator.
Only appropriately trained and qualified personnel may carry out mounting, installation,
commissioning, operation, maintenance, and dismounting of the product. The personnel
must have read and understood the instruction manual and the further documentation.
Prior to using the product make yourself familiar with it. Read the document carefully.
1.3 Symbols Used
This document contains symbols for the identification of warning messages and of informative
messages.
Warning Messages
You will find warning messages, whenever dangers may arise from your actions.
It is mandatory that you observe these warning messages for your personal safety and in order
to avoid property damage.
Depending on the risk level, the warning messages are displayed in descending order
as follows:
Informative Symbols
Action
This symbol indicates a paragraph with instructions. You are prompted to perform an action
or a sequence of actions.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants,
or result in their complete failure.
Note
This symbol brings important information to your attention.
K-System – Signal Conditioners
Product Specifications
DOCT-1704N 2023-12
7
2 Product Specifications
2.1 Function
Signal conditioners are isolators used for the galvanic isolation of non-intrinsically safe
applications. Signal conditioners have the necessary current and voltage limitation between
field circuit and control.
Figure 2.1 Function – isolating, amplifying and transforming signals
The K-System consists of wide range of signal conditioners suitable for mounting on 35 mm
DIN mounting rail. K-System is easy to specify, integrate and expand. Our extensive line
of signal conditioners for safety location applications contains over 60 different devices.
Figure 2.2 K-System on Power Rail
Control
system
Sensor
Actuator
DOCT-1704N 2023-12
8
K-System – Signal Conditioners
Product Specifications
2.2 Housing Styles
Depending on the functionality and application, K-System devices have 3 different
housing widths:
•KC devices with 12.5 mm width
•KF devices with 20 mm width
•KF devices or KH devices with 40 mm width
The 3 housing widths versions have the same system characteristics. All devices
can be mounted on the 35 mm DIN mounting rail or the Power Rail. See chapter 2.9
KC Device Housing
Figure 2.3 KC device housing (12.5 mm)
KF Device Housing
Figure 2.4 KF device housing (20 mm)
Note
See corresponding datasheets for further information.
PWR
OUT/CHK
910
8
6
7
5
S1
S3
S4
S2
III
12
34
KCD2-SR-
1.LB
13
46
2
5
13 15
12
9
10
7
14
11
8
KFD2-SR2-2.2S
1
2
OUT CHK PWR
S2
S1
S3
III
K-System – Signal Conditioners
Product Specifications
DOCT-1704N 2023-12
9
Figure 2.5 KF device housing (40 mm)
Transparent Front Flap
The KC and KF devices have a transparent front flap.
Figure 2.6 Transparent front flap for KC and KF devices, example
This front flap has several functions:
•Protection of the device against electrostatic discharge
•Protection of the operating elements from pollution, see chapter 2.6
•Integrated label carrier for individual labeling, see chapter 2.7
ESC
OK
KFD2-WAC2-
1.D
RS232
PWR
12
FLT
OUT
19 21
15
9
13
7
20
14
8
22 24
18
12
16
10
23
17
11
13
24
6
5
DOCT-1704N 2023-12
10
K-System – Signal Conditioners
Product Specifications
2.3 Terminals
2.3.1 Removable Terminal Blocks
The KC and KF devices have removable terminal blocks.
The removable terminal blocks simplify connection and control cabinet assembly.
The terminal blocks offer space for the connection of leads with core cross-sections
of up to 2.5 mm2(14 AWG). The terminal blocks are coded with red coding pins
so misconnection of terminal blocks are eliminated.
Observe the tightening torque of the terminal screws. The tightening torque is
0.5 Nm to 0.6 Nm.
The 20 mm and 40 mm wide KF devices are factory-equipped with screw terminals.
The KC devices are available with screw terminals or spring terminals. The order designation
of the versions of the KC devices with spring terminals has the extension .SP.
As an alternative to the factory-equipped terminal blocks the devices can be used with other
terminal blocks:
•Terminal blocks with screw terminals
•Terminal blocks with screw terminals and test plug socket
•Terminal blocks with spring terminals and test plug socket
These terminal blocks are available as accessories. The terminal blocks can be easily coded
with KF-CP coding pins (available optionally).
Figure 2.7 K-System removable terminal blocks
1Terminal blocks with screw terminals
2Terminal blocks with screw terminals and test sockets
3Terminal blocks with spring terminals and test sockets
12
9
10
7
11
8
13
46
2
5
12
9
10
7
11
8
13
46
2
5
12
9
10
7
11
8
13
46
2
5
1 2 3
K-System – Signal Conditioners
Product Specifications
DOCT-1704N 2023-12
11
Protection against direct contact
The removable terminal blocks have different heights:
•Height 15 mm (1), (2), (3): These terminal blocks are used in applications that have rated
voltages lower than 50 V AC. The insulation of the removable terminal blocks provides
protection against direct contact. The insulation corresponds to a reinforced insulation
according to EN 61010-1 for a rated insulation voltage of 50 V AC.
•Height 15.5 mm (4), (5): These terminal blocks are used in applications that have rated
voltages higher than 50 V AC. The insulation of the removable terminal blocks provides
protection against direct contact. The insulation corresponds to a basic insulation
according to EN 61010-1 for a rated insulation voltage of 300 V AC. The higher terminals
are Xmarked.
Figure 2.8 Removable terminal blocks with different heights
1Terminal block with screw terminals, height 15 mm
2Terminal block with screw terminals and test sockets, height 15 mm
3Terminal block with spring terminals and test sockets, height 15 mm
4Terminal block with screw terminals and test sockets, height 15.5 mm
5Terminal block with screw terminals, height 15.5 mm
XMarking
15.115.115.1
15
15.110.1
15.5
1 52 3 4
X
Note
See corresponding datasheets for further information.
DOCT-1704N 2023-12
12
K-System – Signal Conditioners
Product Specifications
2.3.2 Terminal Designation
Figure 2.9 KC device housing (12.5 mm housing)
Figure 2.10 KF device housing (20 mm housing)
Note
See corresponding datasheets for precise terminal designation.
910
8
6
7
5
12
34
3 4
1 2
7 8
5 6
9 10
13
46
2
5
13 15
12
9
10
7
14
11
8
4 5 6
1 2 3
7 8 9
10 11 12
13 14 15
K-System – Signal Conditioners
Product Specifications
DOCT-1704N 2023-12
13
Figure 2.11 KF device housing (40 mm)
2.4 Color Identification
The color identification of the devices has the following meaning:
•Green (1) indicates devices with DC power supply.
•Black (2) indicates devices with AC power supply.
•Gray (3) indicates devices with AC/DC wide range supply.
Figure 2.12 Color identification of devices
19 21
15
9
13
7
20
14
8
22 24
18
12
16
10
23
17
11
13
24
6
5
1 2 3
7 8 9
13 14 15
19 20 21
4 5 6
10 11 12
16 17 18
22 23 24
1green
2black
3grey
KFD2-ER-1.W.LB
13
46
2
5
13 15
12
9
10
7
14
11
8
OUT CHK PWR
sens.
KFA5-ER-1.W.LB
13
46
2
5
13 15
12
9
10
7
14
11
8
OUT CHK PWR
sens.
ESC
OK
KFU8-UFC-
1.D
RS232
PWR1
12
3
IN/
CHK
OUT
19 21
15
9
13
7
20
14
8
22 24
18
12
16
10
23
17
11
13
24
6
5
21 3
DOCT-1704N 2023-12
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K-System – Signal Conditioners
Product Specifications
2.5 Status Indicators of the Isolators
LEDs are often used on isolators to indicate different statuses (e. g. for power supply,
device failure, status messages, binary switching states). Standard LED colors are assigned
to the status display according to NAMUR NE44.
Figure 2.13 Example status indicators
LED Display function Display Meaning
Green LED Power supply On Power supply OK
Off No power supply or insufficient power supply –
device faulty
Red LED Device fault, device failure On Internal fault signal, failure signal – fault/failure
display of causes detected inside the device,
device needs replacing
Line fault Flashing External fault signal, failure signal – fault/failure
display of causes detected outside the device,
inspection and elimination of fault required
No fault Off No malfunction, device is operating properly
Yellow LED Switching states of binary
inputs and outputs
On Possible causes of the output:
•The relay is energized.
•The NO contact (also a change-over contact)
is actively closed.
•The open collector is switched through.
•The switching voltage generated inside
the device is applied.
Possible causes of the input:
•A binary switching signal is present.
•An analog limit value is reached.
Off Possible causes of the output:
•The relay is de-energized.
•The NO contact (also a change-over contact)
is actively opened.
•The open collector is not switched through.
•The switching voltage generated inside
the device is not applied.
Possible causes of the input:
•A binary switching signal is present.
•An analog limit value is reached.
Table 2.1 Meaning of status indicators
1Yellow LED OUT
Switching state of the output
2Red LED CHK
Lead breakage and short circuit status indicator
3Green LED PWR
Power supply status indicator
OUT CHK PWR
1 2 3
K-System – Signal Conditioners
Product Specifications
DOCT-1704N 2023-12
15
2.6 Operating Elements
Many devices of the K-System can be adapted to different applications.
Depending on the device different operating elements are available for this configuration.
These operating elements are:
DIP switches
Via DIP switches you can configure the basic functions of the device.
Figure 2.14
Rotary switches
Via rotary switches you can configure the basic functions of the device.
Figure 2.15
Potentiometers
Via potentiometers you can configure the calibration of input and output characteristics.
Figure 2.16
1DIP switch
1Rotary switch
1Potentiometer
S2
S1
S3
III
1
S2
1
2
3
0
4
5
9
8
7
6
1
SPAN
ZERO
1
DOCT-1704N 2023-12
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K-System – Signal Conditioners
Product Specifications
Keypad and LC display
Via keypad you can configure the settings of the device parameters. Measured values, fault
signals and configuration settings are displayed on the LC display.
Figure 2.17
Programming sockets for the connection of a PC with parameterization software
PACTwareTM
Via parameterization software PACTwareTM you can configure the device easily.
The configuration data can be edited and saved. The parameterization software helps users
for maintenance, diagnostics and troubleshooting.
Figure 2.18
1LC display
2Keypad
1Programming socket
ESC
OK
21
PROGRAM
1
Note
See manual HART Multiplexer System KFD*-HM*-16 for further information
for communication via software.
Note
See corresponding datasheets for further information.
K-System – Signal Conditioners
Product Specifications
DOCT-1704N 2023-12
17
2.7 Label Carrier
For individual labeling, the signal conditioners are equipped ex works with a label carrier.
Labels can be inserted into the label carrier.
It is also possible to attach an adhesive label to the transparent front flap.
Figure 2.19 Devices with transparent front flap
2.8 DIN Mounting Rail
The devices are mounted on a 35 mm DIN mounting rail according to EN 60715.
Figure 2.20 Example: DIN mounting rail UPR-MR (35 mm x 15 mm)
1Label carrier on KC devices with 22 mm x 9 mm label
2Label carrier on KF devices with 22 mm x 16.5 mm label
3Adhesive label 22 mm x 11 mm for all KC and KF devices, can only be used on devices
with a transparent front flap
4Label carrier on KF devices with 18 mm x 8 mm label, can only be used on devices
without a transparent front flap
2
12 43
DOCT-1704N 2023-12
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K-System – Signal Conditioners
Product Specifications
2.9 Power Rail
To reduce wiring and installation costs, Power Rail is the optimum solution. The Power Rail is a
DIN mounting rail with plastic insert, that delivers power to the devices (24 V DC) and transfers
bus signals and a collective error message.
The Power Rail is factory-equipped with cover and end caps. These parts cover empty and
open segments of the Power Rail. Thus, the Power Rail is protected from contamination.
Additionally the cover and end caps prevent that electrically conductive parts come in contact
with the Power Rail.
Power Rail is available in two versions:
Power Rail UPR-03
The Power Rail UPR–03 has 3 conductors.
•2 conductors for power
•1 conductor for collective error messaging
Power Rail UPR-05 (only for KFD2-WAC2-(Ex)1.D)
The Power Rail UPR–05 has 5 conductors.
•2 conductors for power
•1 conductor for collective error messaging
•2 conductors for serial data exchange
Figure 2.21 Example: Power Rail UPR-03
1Cover UPR-COVER
2Insert UPR-INS-03
3DIN mounting rail UPR-MR (35 mm x 15 mm)
4End cap UPR-E
2
3
4
1
K-System – Signal Conditioners
Mounting and Installation
DOCT-1704N 2023-12
19
3 Mounting and Installation
3.1 Mounting
Danger!
Danger to life from using damaged or repaired devices.
Using a defective or repaired device can compromise its function and its electrical safety.
•Do not use a damaged or polluted device.
•The device must not be repaired, changed or manipulated.
•If there is a defect, always replace the device with an original device from Pepperl+Fuchs.
Danger!
Danger to life from pollution
An excessively polluted surface of the device can become conductive. As a result, the device
loses its galvanic isolation.
Ensure that you install the device only in environments with a pollution degree 2 or better
according to IEC/EN 60664–1.
Danger!
Danger to life from electric shock
Absent or insufficient insulation can result in electric shock.
Only connect supplies that provide protection against electric shock to power feed modules
(e. g. SELV or PELV).
Caution!
Property damage from use of isolators for Power Rail supply
Using the isolators for Power Rail supply can damage the isolators and make the Power Rail
fail.
Do not supply the Power Rail via isolators.
DOCT-1704N 2023-12
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K-System – Signal Conditioners
Mounting and Installation
Mounting in the Non-Hazardous Area
Mounting the Signal Conditioner
Snap the device onto the DIN mounting rail in a vertical downward movement.
See following figure.
Mounting in Areas that Require the Equipment Protection Level Gc
Danger!
Explosion hazard from live wiring of circuits
If you connect or disconnect energized circuits in a potentially explosive atmosphere,
sparks can ignite the surrounding atmosphere.
Only connect or disconnect energized circuits in the absence of a potentially explosive
atmosphere.
Danger!
Explosion hazard from wrong mounting
The device safety can be impaired by external environmental influences and by mechanical
stress. That can lead to sparking that can ignite a surrounding potentially explosive
atmosphere.
Mount the device in a surrounding enclosure that complies with IEC/EN 60079–0
and that is rated with the degree of protection IP54 according to IEC/EN 60529.
Danger!
Explosion hazard from exposed conductors
Exposed conductors of inadequately attached cables can cause sparks that can ignite the
surrounding potentially explosive atmosphere.
When installing the device ensure that the cables are adequately attached.
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