Playnation Cayman Assembly Manual

Cayman

ASSEMBLY MANUAL

Copyright 2011PlayNation Play Systems, Inc.

PlayNation Play Systems, Inc.  190 Etowah Industrial Court  Canton, GA 30114  (800) 661-7295

Latest Revision: February 11, 2011

IMPORTANT – PLEASE READ

As fresh lumber acclimates to its new environment, the natural

tendencies of the tree can show itself in the form of checks, or

“cracks” in the lumber. In almost all cases this is normal and it will

not affect the structural integrity of your play set.

Cosmetic defects that do not affect the structural integrity of the

product, or natural defects of wood such as warping, checking or any

other physical properties of wood that do not present a safety

hazard, are not covered by this warranty. Defects that develop

because the product is exposed to extreme climate conditions are

not covered by this warranty. Defects that develop as a result of

faulty or improper installation of the product are also not covered by

this warranty.

Most cracks are not warrantable, however if you believe that

the integrity of your play set is compromised by this natural

occurrence, please contact us at warran[email protected]m.

We appreciate your purchase and know that you will enjoy your play

system for many years to come.

2

Cayman

TABLE OF CONTENTS

Warranty and Safety Guidelines……………………………………………………......................................................…4-10

Kit Contents, Tool List, Site Plan and General Information.......................…….........................................................11-15

Hardware, Lumber and Accessory Checklist………….........................................................................................….16-30

Attaching T-Nuts to Corner Posts………………………………………….................................................................. Step 1

Framing the playset…………………………………………………………........................................................…. Steps 2-7

Installing Deck Spacers and Deck Boards…………………………………........................................................ Steps 8-10

Rock Wall Assembly and Installation............................................................................................................. Steps 11-15

Ladder Assembly and Installation…………...............................................................................................…. Steps 16-17

Panel Slat Installation……...…………………………….…..................................................................................... Step 18

Roof Supports............................……………………………………………..........................................................… Step 19

Swing Beam Assembly………………………………………………….......................…................................… Steps 20-27

Roof Assembly.………………………………………………………………....................................................... Steps 28-34

Hanging Swings.................................................................................................................................................... Step 35

Safety Board and Picnic Table assembly…………........................................................................................ Steps 36-39

Rope Ladder Assembly.................................................................................................................................. Steps 40-41

Mounting the Slide……………………………………………………………......................................................….... Step 42

Installing Telescope, Climbing Rope, Tic Tac Toe and Safety Handles...................….................................. Steps 43-47

Angle Supports.............................................................................................................................................. Steps 48-49

Flag Kits and Steering Wheel installation...................................................................................................... Steps 50-51

Monkey Bar Assembly and Installation.......................................................................................................... Steps 52-57

Attaching the Logo Plate....................................................................................................................................... Step 58

Warranty Registration Card............................................................................................................................... Last Page

PLEASE READ OWNER’S MANUAL CAREFULLY BEFORE

STARTING ASSEMBLY

3

Thank you for choosing PlayNation Play Systems, Inc. for your

new backyard playground!

We‟ve included everything you need, except tools, to build your very

own professional looking play set. When complete, your new play set

should far exceed the quality of play set kits from other build-your-own

companies. Our engineers and design team have over 30 years of

playground experience. What we‟ve developed is a play set that doesn‟t

compromise quality for simplicity. Yet you‟ll appreciate how quick and

easy construction really is! Our play set kits are designed for children

ages 3 to 11. PlayNation Play Systems, Inc. believes every child should

have a play set and with our kits they can! You can rest assured your

new play set is safe, durable and designed to hold up to the elements.

As parents ourselves, we know how important the security and well-

being of our children is, and this shows in all of our products.

Each play set features our step-by-step 3D illustrated manual,

patented powder coated swing beam bracket, heavy-duty swing belts

with chains, slide(s), accessories, plus all the required hardware and pre-

milled lumber.

Quality Lumber

At PlayNation Play Systems, Inc., we use only the finest, hand

selected lumber available. You can be assured that our lumber is

strong, durable, and conforms to the national standards for use in

children‟s play equipment. It‟s this quality that allows us to offer a 10

year warranty on the lumber used in our play sets.

4

Limited Manufacturers Warranty

PlayNation Play Systems, Inc. (“PlayNation”) warrants its play sets to be free from defects in workmanship

and materials, under normal use and conditions at its original installation, for 10 years for structural wood

components and for one year for all other components (e.g., hardware, plastics, tarps, rope ladder, etc.).

Cosmetic defects or natural defects of wood (e.g., warping, seasonal checking or cracking, knots, or

knot holes, etc.) that do not affect the structural integrity of the product are not covered by this warranty.

Defects that develop because the product is exposed to extreme climate conditions, or that develop as a

result of faulty or improper installation of the product, are not covered by this warranty. Fading or

discoloration of any part or accessory, cracks in plastic components, surface rust on hardware, and chips

on powder coated materials are not considered defects in material as long as they do not affect the

functionality or structural integrity of the part or component.

It is the owner‟s responsibility to properly maintain the play set. Instructions for proper maintenance

can be found on PlayNation‟s website. Imperfections or defects that develop because of a failure to

properly maintain the play set are not covered by this warranty.

PlayNation will repair or, at its discretion, replace any part within the stated warranty period that is

defective in workmanship or materials. This decision is subject to verification of the defect, which, at

PlayNation‟s discretion, may be accomplished by submitting photographs or by delivery of the defective

part to PlayNation. Any warranty claim must include proof of purchase, including the date of purchase.

This warranty is valid only if the product is used for the purpose for which it was designed and installed

at a residential, single-family dwelling. This warranty is void if the product is put to commercial or

institutional use. This warranty does not cover (a) products that have been damaged by acts of God,

negligence, misuse, or accident, or that have been modified or repaired by unauthorized persons; (b) the

cost of labor; or (c) the cost of shipping the product, any part, or any replacement product or part.

PLAYNATION DISCLAIMS ALL OTHER REPRESENTATIONS AND WARRANTIES OF ANY KIND, EXPRESS,

IMPLIED, STATUTORY, OR OTHERWISE, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY

AND FITNESS FOR A PARTICULAR PURPOSE. PLAYNATION WILL NOT BE LIABLE FOR ANY INCIDENTAL

OR CONSEQUENTIAL DAMAGES

. This warranty is valid only in the United States of America, is non-

transferrable and does not extend to the owners of the product subsequent to the original purchaser, and

only applies to the product as originally installed (in other words, installing the product and then later

disassembling and reinstalling the product at the same or another location voids the warranty). Some

states do not allow limitations on implied warranties or exclusion of incidental or consequential damages,

so these restrictions may not be applicable to you. This warranty gives you specific legal rights. You may

also have other rights which vary from state to state.

IMPORTANT SAFETY GUIDELINES

This product is intended for residential use only and not intended for use in any public setting. A safety

surface such as mulch or recycled tire should be used under the play set to prevent injury from falls. Also

a 6 foot safety zone should be used around the entire play set.

As with any home project, good judgment and respect for power tools will greatly reduce the risk of

injury. PlayNation recommends you follow all tool manufacturers‟ safety guidelines. Always wear eye

protection and safety gloves to prevent injury. In several phases of construction two people may be

required for lifting and securing of lumber. While play set is being constructed, please keep children off

the equipment until the project is complete. Bolts and screw heads should be checked regularly for

tightness. The ground ladder, rope ladder, slide, swings and other areas where children spend a majority

of their playtime should be checked more frequently.

PlayNation shall not be liable for incidental, indirect or consequential damages or injuries that result

from the building and/or playing on our play sets. Adult supervision is recommended anytime a play set is

being used.

5

WEIGHT LIMITS FOR PLAYNATION PLAY SYSTEMS

FORT PLATFORMS: 800 LBS. TOTAL WEIGHT

SWING BELTS: 175 LBS.

GLIDER SWINGS: 70 LBS. PER CHILD

TRAPEZE: 125 LBS.

FULL BUCKET SWING: 50 LBS.

TODDLER BUCKET SWING: 50 LBS.

INFANT SWING: 35 LBS.

TIRE SWING: 125 LBS. TOTAL WEIGHT

ROPE LADDER: 75 LBS.

ROCK WALL: 150 LBS.

ALL SLIDES: 125 LBS.

PlayNation recommends that the weight limits for all components must not be

exceeded. Failure to adhere to these and other safety guidelines could result in damage

to the play set and injury to the users.

6

Safety and Maintenance Tips for Your New Play Set:

NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings

reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with

your children.

This play set is designed for the use of 4 occupants who have a combined weight not

exceeding 800 pounds on the elevated floor, 3 occupants who have a combined weight of

525 pounds on the swing area, for a total Unit capacity of 5 occupants who have a combined

weight of 1325. (this weight is not including the picnic table area)

On-site adult supervision is required.

Teach children not to walk close to, in front of, behind, or between moving swings or other

moving playground equipment.

Teach children to sit in and never stand on swings.

Teach children not to twist the chains and ropes and not to loop them over the swing beam,

since this may reduce the strength of the chain or rope.

Teach children not to jump from swings or other playground equipment in motion.

Teach children to not push empty seats. The seat may hit them and cause serious injury.

Teach children to sit in the center of the swings with their full weight on the seats.

Teach children not to use the equipment in a manner other than intended.

Teach children to always go down slides feet first. Never slide headfirst.

Teach children to look before they slide to make sure no one is at the bottom.

Teach children to never run up a slide, as this increases their chances of falling.

The parents should have the children dress appropriately with well-fitting shoes. Loose

clothing such as scarves and ponchos should not be worn. Always take off, tie up or tuck in

cords and drawstrings on children‟s clothing. These things can get caught on playground

equipment and strangle a child.

Teach children not to climb when the equipment is wet.

Teach children to never jump from a fort deck. They should always use the ladder, ramp or

slide.

Teach children to never crawl or walk across the top of monkey bars.

Teach children to never crawl on top of a fort roof.

Verify that any suspended climbing ropes, chains, or cables are secured at both ends and that

they cannot be looped around an adult hand.

Teach children not to attach items to the playground equipment that are not specifically

designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet

leashes, cables and chain as they may cause a strangulation hazard.

Teach children to never wrap their legs around swing chain.

Teach children to never slide down the swing chain.

WARNING: Children must NOT use this play set until unit has been completely

assembled and inspected by an adult to insure set has been properly

installed.

7

Safety and Maintenance Tips for Your New Play Set: (continued)

Playgrounds should be inspected on a regular basis. If any of the following conditions are

noted, they should be removed, corrected, or repaired immediately to prevent injuries.

Hardware that is loose, worn or that has protrusions or projections.

Exposed equipment footings.

Scattered debris, litter, rocks, or tree roots.

Splinters, large cracks, and decayed wood components.

Deterioration and corrosion on structural components, which connect to the ground

Missing or damaged equipment components, such as handholds, guardrails, swing

seats.

Check all nuts and bolts frequently during the usage season and tighten as required.

(But not so tight that you crack the wood) We recommend you check the swing beam

and hardware often due to wood expansion and contraction. It is particularly important

that this procedure be followed at the beginning of each season.

Remove plastic swing seats and take indoors or do not use when the temperature drops

below 32°F.

Oil all metallic moving parts monthly during the usage period.

Check all coverings for bolts and sharp edges twice monthly during usage season to be

certain they are in place. Replace when necessary. It is especially important to do this at

the beginning of each new season.

Check swing seats, ropes, cables and chains monthly during usage season for evidence

of deterioration. Replacement should be made of any swing seat that has developed

cracks in the plastic seats or has exposed metal in the edges of the swing seat. If there

are already exposed metal inserts on the edge of the seat, immediately remove the

seats and chains to prevent serious injury. Ropes, cables and chains should be removed

and replaced if excessive wear is found. Contact PlayNation for warranted replacement

parts.

For rusted areas on metallic members such as monkey bars, hand supports brackets,

etc.; sand and repaint, using a non lead-based paint meeting the requirements of Title

16 CRF Part 1303.

Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season

causing splinters to appear. Light sanding may be necessary to maintain a safe playing

environment. If you are treating your playset with stain regularly, it will help prevent

severe checking/splitting and other weather damage.

Once or twice a year, depending on your climate conditions, you must apply some type

of protection (sealant) to the wood of your unit. Prior to the application of sealant,

lightly sand any “rough” spots on your set. Please note this is a requirement of your

warranty.

Creating and maintaining the playset on a level location is very important. As your

children play, your playset will slowly dig its way into the soil, and it is very important

that it settles evenly. Make sure the play set is level and true once each year or at the

beginning of each play season.

Rake the playground surface periodically to prevent compaction and maintain appropriate

depths.

Disposal Instructions:

When the playset use is no longer desired, it should be

disassembled and disposed of in such away that no unreasonable hazards will exist at the

time the unit is discarded.

8

Play Set Surfacing Recommendations:

Below are some of the recommendations that the U.S. Consumer Product Safety Commission (CPSC)

offers from its

Handbook for Public Playground Safety

. The guide can be downloaded in full at

www.cpsc.gov/cpscpub/pubs/325.pdf

1. Protective Surfacing - Since almost 60% of all injuries are caused by falls to the ground, protective

surfacing under and around all playground equipment is the most critical safety factor on playgrounds.

Certain manufactured synthetic surfaces also are acceptable; however, test data on shock absorbing

performance should be requested from the manufacturer.

Asphalt and concrete are unacceptable. They do not have any shock absorbing properties. Similarly, grass

and turf should not be used. Their ability to absorb shock during a fall can be reduced considerably

through wear and environmental conditions.

Certain loose-fill surfacing materials are acceptable. Surfacing materials are acceptable, such as the types

and depths shown in the table.

Fall Heights and Materials

Type of Material

6in depth

9in depth

12in depth

Double-Shredded bark mulch

6' Fall Height

10' Fall Height

11' Fall Height

Wood Chips

6' Fall Height

7' Fall Height

12' Fall Height

Fine Sand

5' Fall Height

9' Fall Height

Shredded Tires*

10-12' Fall

Height

n/a

Fine Gravel

6' Fall Height

7' Fall Height

10' Fall Height

It should be recognized that all injuries due to falls cannot be prevented no matter what surfacing material is used.

2. Fall Zones - A fall zone, covered with a protective surfacing material, is essential under and around

equipment where a child might fall. This area should be free of other equipment and obstacles onto which

a child might fall. Stationary climbing equipment and slides should have a fall zone extending a Minimum

of 6' in all directions from the perimeter of the equipment.

Swings should have a fall zone extending a minimum of 6' from the outer edge of the support structure on

each side. The fall zone in front and back of the swing should extend out a minimum distance of twice the

height of the swing as measured from the ground to the top of the swing support structure.

*This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples produced by four manufacturers. The

tests reported critical heights, which varied from 10 feet to greater than 12 feet. It is recommended that persons seeking to install shredded tires as a protective surface

request test data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.

9

LEVELING YOUR FORT DURING ASSEMBLY

Complete the steps which will be the basic frame of the fort {i.e. four corner posts with

base (sand box boards) and deck supports}

Position in the most level area chosen for the playset, keeping in mind the location and size

of the swing beam, ladder, slides, etc. that extend off the fort.

Once the frame is in the final position, check for vertical and horizontal levelness to

determine which side(s) will need to be dug into the ground to level the play set.

With a shovel, score the ground around the outside edges of the sandbox boards on the

„high‟ side of the fort. This is the area that will be dug in. Make sure to score deep

enough; the scored lines will be your digging template.

Push the frame off and away from the scored area, far enough to dig and remove dirt to

reach the appropriate depth.

Dig a channel along the scored line(s) for the base of the fort (corner post and sandbox

boards) to rest into. Dig the channel(s) to the same level depth. The bottom of the

channel(s) should be level to each other so your frame doesn‟t teeter or rock because the

channel(s) are uneven.

Once you have removed enough grass and dirt, slide/push the frame into the channel(s).

Place a level on the vertical and horizontal boards of the frame to determine if enough soil,

or too much, was removed.

Repeat this process until the basic frame is plumb and level and in its final position before

completing the rest of the assembly.

Measure to make sure fort is square.

Important: if you require a channel depth of more than 6”, then we recommend you have your

play set area professionally graded before completing assembly.

Example play area:

= AREA TO BE SCORED AND

CHANNELED FOR LEVELNESS

THE DIAGONAL

MEASUREMENTS

SHOULD BE THE

SAME FROM

CORNER POST TO

CORNER POST. IF

NOT, ADJUST

FORT SO THAT

THE DISTANCE IS

EQUAL.

Side View of

Playset Frame

(Grade is the

slanted line)

Top View of Playset Frame

showing diagonal measurements.

10

Cayman

KIT CONTENTS

COMPONENTS

Description Qty Check List

(Swings, Slides, Accessories)

Trapeze Swing w/Chains 1 __________

Swing belt w/ Chains 2 __________

Telescope 1 __________

Steering Wheel 1 __________

10ft. Wave Slide 1 __________

The Cayman Assembly Manual 1 __________

Rockwall Grips (assorted colors) 10 __________

Flag kit 1 __________

Safety Handles (2 metal & 2 plastic) 4 __________

Rope Ladder 1 __________

Description

(Fort Hardware) see following pages

Description

(Swing Beam Hardware) see following pages

Description

(Wood Components) see following pages

REQUIRED TOOL LIST

Standard or Cordless Drill w/ Phillips Bit (#2 square bit provided)

1/8” Drill Bit

3/8” Drill Bit

½” Wrench, Socket, and Deep Well Socket

9/16” Wrench, Socket, and Deep Well Socket

Level

Tape Measure

Extension Cord (if using standard drill)

Hammer

Pencil

Locking Pliers

Shovel

Rubber Mallet

11

Please familiarize yourself with the manual, parts/components and general construction process of your new

playset before getting started.

SITE PLAN:

Playset height: 11’ - 3”

Approximate assembly time: 7-9 Hours

{ 6 foot unobstructed safety perimeter around playset recommended }

WAVE SLIDE

LADDER

TRAPEZE

ARM

ROCK

WALL

SWINGBELTS (2)

ROPE

LADDER

MONKEY BARS

12

Helpful Installation Hints

Depending on your experience, assembly of PlayNation playsets can take as little as 6 hours

up to 24 hours, depending on size, after inventory of parts; therefore, we recommend you

set aside a full two days for assembly.

Identify all of the parts for your playset. Empty each box and lay out boards so you can see

each part. Your instruction book will have detailed drawings that will make it easy for you to

recognize individual parts. Keep all hardware and metal parts separate from wooden pieces.

After everything is laid out, check carefully to ensure all parts are present. Make sure there

are no broken boards.

Find an area to sort your hardware. It is best to open the hardware on a solid surface so that

you do not lose any pieces in the grass. This will save time and familiarize you with all the

different pieces in the hardware bag.

Important note: Wood has some natural defects such as knots, surface cracks, etc. We

reject parts that are structurally defective. We use a high quality lumber in our structures;

however, during shipping, boards may rub together, causing rough spots. You should

inspect each part for splinters or rough spots and sand them smooth to prevent injury.

After familiarizing yourself with all of the components, read all instructions thoroughly.

Reading instructions after you have studied the parts will help you understand more clearly

the installation process, and help to eliminate unnecessary mistakes.

Pay close attention to the diameter and length of each bolt and screw.

Never tighten hardware completely at first. It helps to have some adjustment for bolt

alignment while you are attaching parts together. After everything is square, tighten each

joint.

After the main unit is assembled it is critical that the floor is level and square. If the main

frame is not level, the walls and floor will be out of square.

After you complete installation, make sure every bolt, screw, and nut is tight, and every

board is secure. Wood will expand and contract with the seasons. Check all bolt connections

and swing hangers seasonally.

Place the set on level ground, not less than 6ft from any structure or obstruction such as a

fence, garage, house, overhanging branches, laundry lines, or electrical wires.

13

General Info To Review Before Installation

This page is a list of definitions and explanations used throughout our instructions to aid you in the assembly of your

playset.

EXAMPLE OF OFFSET HOLES DOWN

EXAMPLE OF OFFSET HOLES UP

Offset Holes- Throughout the installation procedures we will refer to parts with offset holes.

This refers to the orientation of the holes on the board. An offset hole is one that is closer to one

side than it is the other or in other words, it is not centered on the board. In the procedures you

will be instructed to attach the boards with the holes offset up or with the holes offset down. This

refers to which side of the board the hole/holes should be closer to. Offset holes up= hole/holes

will be closer to the top of the board. Offset holes down= hole/holes will be closer to the bottom

of the board. Note: some parts do not have offset holes, but instead the holes are on center.

Therefore there will not be any reference to how to offset these parts.

Counter-sunk holes- Many of the parts that will be used have counter-sunk holes. A

counter-sunk hole is one that surrounds one side of a thru hole, but does not extend through the

wood itself. When using a counter-sunk hole the bolt will be inserted through the thru hole and

either the head of the bolt and washer or nut and washer will occupy the counter sunk hole.

Lag Screws- Lag screws are used in the construction of our playsets to enhance the structural

integrity of the unit. There will not be predrilled holes in the post for lag screw installation. Lag

screws are self-tapping, though if you are using a manual socket wrench it may be necessary to

tap the head of the lag screw with a hammer. You should also be sure to tighten the lags

completely. Power tools such as an impact wrench or power drill should have enough torque to

drive the lag screws without using a hammer, but make sure not to over tighten as this can cause

the threads to “strip out” in the post.

Counter-Sunk Hole

Thru Hole

14

Common installation practice

Installing T-nuts

When installing T-nuts into the wood, use a smooth faced hammer to set the face

of the T-nut flush into the wood.

Corner Post

T-nut

Insert the barrel of the T-nut into the

predrilled hole. Using a smooth faced

hammer, drive the T-nut until the face

of the T-nut is flush to the wood.

This picture shows the T-nut insert and

installed flush to the wood.

This picture shows an end view of the T-nut

insert and installed flush to the wood.

WARNING: DO NOT EMBED THE TOP OF THE

T-NUT INTO THE FACE OF THE WOOD

Cross Section end views, you are looking at an X-

ray view of the post and T-nut. The barrel of the

T-nut is in the corner post the line is the face of

the wood.

Flush

Correct

15

5/16 X 4-1/2"

HEX BOLT

QTY: 30

5/16 X 1-1/2"

HEX BOLT

QTY: 8

5/16" WASHER

QTY: 60

3/8" WASHER

QTY: 31

TORQUE WASHER

QTY: 17

3/8" LOCK NUT

QTY: 19

#14 X 1-1/4"

PAN HEAD SCREW

QTY: 4

#8 X 1-1/2"

WOOD SCREW

QTY: 140

#8 X 2"

WOOD SCREW

QTY: 241

#8 X 2-1/2"

WOOD SCREW

QTY: 42

#8 X 3"

WOOD SCREW

QTY: 8

5/16" TEE NUT

QTY: 38

1

4

3

2

5

6

7

8

9

USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS. PICTURE VIEWS SHOWN

ABOVE ARE 1:1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES.

16

3/8 x 9"

CARRIAGE BOLT

QTY: 1

3/8 x 6-1/2"

CARRIAGE BOLT

QTY: 2

3/8 x 7"

CARRIAGE BOLT

QTY: 14

5/16 X 3-1/2"

HEX LAG SCREW

QTY: 22

3/8 X 3-1/2"

HEX LAG SCREW

QTY: 12

3/8 x 3-1/2"

CARRIAGE BOLT

QTY: 2

5/16 X 4"

EYEBOLT LAG

QTY: 3

#2 SQUARE

DRILL BIT

QTY: 1

PLASTIC

BOLT CAP

QTY: 19

1

4

3

2

5

6

7

8

9

USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS. PICTURE VIEWS SHOWN

ABOVE ARE 1:1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES.

17

5/16" TEE NUT

QTY: 8

5/16" x 3-1/2"

HEX BOLT

QTY: 8

#10 X 2" SELF

DRILLING SCREW

QTY: 18

3/8" X 5"

HEX LAG SCREW

QTY: 2

3/8" WASHER

QTY: 4

5/16" WASHER

QTY: 8

#14 x 1-1/4"

PAN HEAD SCREW

QTY: 4

1/4" WASHER

QTY: 4

END OF SCREW

LOOKS SPLIT

SIMILAR TO A

DRILL BIT.

3/8" x 5-1/2"

HEX LAG SCREW

QTY: 2

MONKEY BAR HARDWARE

1

4

3

2

5

6

7

8

9

USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS. PICTURE VIEWS SHOWN

ABOVE ARE 1:1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES.

18

2 X 4 X 14"

BOTTOM PANEL

BOARD

2

2 X 4 X 15"

PICNIC TABLE

TOP SUPPORT

2

2 X 4 X 17"

LADDER STEP

5

2 X 4 X 23"

PICNIC TABLE

BENCH SUPPORT

2

2 X 4 X 30"

PICNIC TABLE

VERTICAL

SUPPORT

2

2 X 4 X 47

1

2

"

BOTTOM PANEL/

SAFETY BOARD

(2 HOLES OFFSET)

2

2 X 4 X 13"

ANGLE SUPPORT

2 X 4 X 18"

ANGLE SUPPORT

4

PICTURE

DESCRIPTION

QTY.

19

2 X 4 X 51"

ROOF SUPPORT

(1 HOLE OFFSET)

2

LEFT

2

RIGHT

2 X 4 X 58"

SWING BEAM

CROSS MEMBER

(2 HOLES ON

CENTER)

1

2 X 4 X 66"

LADDER SIDE

2

2 X 4 X 70"

DECK SUPPORT

(2 HOLES ON

CENTER)

1

2 X 4 X 70"

CENTER DECK

SUPPORT

2

2 X 4 X 70"

REAR TOP PANEL

BOARD (2 HOLES

OFFSET)

1

LEFT

1

RIGHT

2 X 4 X 66"

ROCK WALL SIDE

(1 HOLE ON

CENTER)

PICTURE

DESCRIPTION

QTY.

20

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Playnation Cayman Assembly Manual

Playnation Cayman Assembly Manual

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