DutchWest 2460 Installation guide

7001135 0515 Rev. 34

Revisions - log started on 8/30/12

date of change requested by Revision page change ECN

9/4/12 DT/SE 30 17 add “IMPORT-

ANT: Do not...”

3012175

1/7/13 LU 31 all change company

name

3012267

10/22/13 SE 5 (FR only) all add models 2460,

2462

3012285

4/1/14 SE 32 1 add “The

French...”

3014104

05/05/15 SE 33 2,3,15,16,19 EPA Changes:

efciency, detec-

tors, safety, top

down re

3015052

05/14/15 SE 34 17 EPA warning

added

3015052

DO NOT DISCARD THIS MANUAL: Retain for future use

If this heater is not properly installed,

operated, and maintained, a house re may

result. For safety, follow all installation,

operation and maintenance directions.

Contact local building officials about

restrictions and installation inspection

requirements in your area.

SAFETY NOTICE

The French language version of this manual is available online: www.vermontcastings.com

La version française de ce manuel est disponible en ligne : www.vermontcastings.com

Catalytic Convection Heater

Installation and Operating Manual

Models 2460, 2461, 2462

Dutchwest

7001135

PLEASE NOTE

Please read this entire manual berfore you install

and use your new room heater. Failure to follow

instructions my result in property damage, bodily

injury or loss of life. Save these instructions for

future use.

The Dutchwest models covered in this Owner’s Guide have been tested and listed by OMNI

- Test Laboratories, Portland, Oregon. The test standards utilized were ANSI/UL 1482 for the

United States and ULC S627 for Canada. Dutchwest models are not listed for mobile home

installations.

Patents: U.S. - D288357, 4502395, 4646712;

Canada - 1235969. Other foreign mechanical patents

issued.

Accessories

• Bottom Heat Shield

• Clearance-reducing Rear Heat Shields

• Clearance-reducing Heat Shields for single-wall

stove pipe

• 2" legs

• Warming shelves (Small and Large Heaters only)

• Two-speed convection blower

• Automatic thermostat for the blower

Table of Contents

Specications ............................................................ 3

Installation ..........................................................4

Clearances .......................................................11

Assembly ..........................................................15

Smoke Alarm/Safety Tip ...................................16

Operation ..........................................................17

Maintenance .....................................................21

Replacement Parts ...........................................29

Warranty ...........................................................31

Proposition 65 Warning: Fuels used in gas, woodburn-

ing or oil red appliances, and the products of combus-

tion of such fuels, contain chemicals known to the State

of California to cause cancer, birth defects and other

reproductive harm.

California Health & Safety Code Sec. 25249.6

Dutchwest

7001135

1. Maximum burn times and heat outputs are based on laboratory testing using full loads of seasoned hardwoods, and may vary in individual use

depending on how the stove is operated, type and moisture content of fuels, and other factors. Maximum burn times are achieved under different

operating conditions than are maximum heat outputs.

2. These values are based on operation in building code-conforming homes under typical Winter climate conditions in the northeastern U.S. If your

home is of nonstandard construction (e.g. unusually well-insulated, not insulated, built underground, or if you live in a more severe or more temperate

climate), these gures may not apply. Since so many variables affect performance, consult your Dutchwest Authorized Dealer to determine realistic

expectations for your home.

4. Under specic conditions used during EPA emissions testing.

5. Based on preliminary results obtained during EPA emissions testing.

6. Efciency determined by CSA B415.10.

Specications

1135

Dutchwest

specs

6/27/00 djt

Fig. 1 Dutchwest Convection Heater specications.

Stove Model Number 2460 2461 2462

A 22" (560 mm) 25

⁄4" (654 mm) 28

⁄4" (717 mm)

B 21" (530 mm) 24

⁄2" (620 mm) 27" (690 mm)

C 29

⁄4" (754 mm) 30" (760 mm) 33" (840 mm)

D 16" (410 mm) 16" (410 mm) 18

⁄4" (467 mm)

E 14

⁄4" (375 mm) 14

⁄8" (380 mm) 17" (430 mm)

F 26

⁄4" (683 mm) 27" (690 mm) 30

⁄8" (763 mm)

G 29

⁄4" (754 mm) 30" (760 mm) 33" (840 mm)

Log length: 19" (480 mm) 22" (560 mm) 25" (640 mm)

Maximum burn time

: 8 hrs. 9 hrs. 12 hrs.

Average area heated (sq. ft.)

: 700-1,400 (65-130m

) 800-1,600 (75-150m

) 1,200-2,400 (112-224m

)

Range of heat output

: 7,800 - 26,800 Btu/hr. 11,300 - 26,800 Btu/hr. 10,500-27,700 Btu/hr

Maximum heat output: 35,000 Btu/hr. 40,000 Btu/hr. 55,000 Btu/hr.

EPA emissions rating

(g/h, catalytic): 1.1 1.4 1.3

Efciency, HHV

81% 77% 76%

Weight: 380 lbs. (172 kg) 436 lbs. (198 kg) 634 lbs. (288 kg)

Loading: Side or front Side or front Side or front

Flue exit position (reversible): Top or rear Top or rear Top or rear

Air controls: 2 controls 2 controls 2 controls

Dutchwest

7001135

Installation

SAFETY NOTICE: IF YOUR DUTCHWEST CONVECTION

HEATER IS NOT PROPERLY INSTALLED, OPERATED

AND MAINTAINED, A HOUSE FIRE MAY RESULT. FOR

SAFETY, FOLLOW ALL INSTALLATION, OPERATION

AND MAINTENANCE DIRECTIONS. CONTACT LO-

CAL BUILDING OFFICIALS ABOUT RESTRICTIONS

AND INSTALLATION INSPECTION REQUIREMENTS

IN YOUR AREA.

Before you begin the installation, review your plans to

conrm that:

• Your stove and chimney connector will be far enough from

combustible material to meet all clearance requirements.

• The oor protector is large enough and is constructed

properly to meet all requirements.

• You have obtained all necessary permits from local

authorities.

Your local building ofcial is the nal authority for approving

your installation as safe and for determining that it meets

local and state codes.

Clearance and installation information is printed on the

metal label attached to the rear of the stove. Local authori-

ties generally will accept the label as evidence that, when

the stove is installed according to the information on the

label and in this manual, the installation meets codes and

can be approved.

Codes vary in different areas, however. Before starting

the installation, review your plans with the local building

authority. Your local dealer can provide any additional

information needed.

Important: Failure to follow these installation instructions

may result in a dangerous situation, including a chimney

or house re. Follow all instructions exactly, and do not

allow makeshift compromises to endanger property and

personal safety.

Chimney Types

Your Dutchwest Convection Heater must be connected

to a sound masonry chimney that meets local codes, a

relined masonry chimney that meets local codes, or to an

approved prefabricated metal chimney. Whatever kind you

use, the chimney and chimney connector must be in good

condition and kept clean.

Masonry Chimneys

If you use an existing masonry chimney, it must be inspected

to ensure safe condition before the stove is installed. Your

local professional chimney sweep, building inspector, or re

department ofcial will be able either to make the inspection

or to direct you to someone who can.

An inspection of the chimney must conrm that it has a lin-

ing. Do not use an unlined chimney. The chimney should

also be examined for cracks, loose mortar, other signs of

deterioration, and blockage. Repair any defects before the

chimney is used with your stove.

Unused openings in an existing masonry chimney must

be sealed with masonry to the thickness of the chimney

wall, and the chimney liner should be repaired. Openings

sealed with pie plates or wallpaper are a hazard and should

be sealed with mortar or refractory cement. In the event

of a chimney re, ames and smoke may be forced out of

these unused thimbles.

The chimney should be thoroughly cleaned before use.

A newly-built masonry chimney must conform to the

standards of your local building code or, in the absence

of a local code, to a recognized national code. Masonry

chimneys must be lined, either with code-approved ma-

sonry or pre-cast refractory tiles, stainless steel pipe, or

a code-approved, “poured-in-place” liner. The chimney’s

clean-out door must seal tightly.

ST241

chimney types

12/13/99 djt

Prefabricated Double-Wall

Insulated Chimney

Tile Lined

Masonry

Chimney

ST241

Fig. 2 If in sound condition and approved for use, either a ma-

sonry or a prefabricated chimney may be used.

Dutchwest

7001135

Prefabricated Chimneys

A prefabricated metal chimney must be one tested and

listed for use with solid-fuel burning appliances.

A horizontal connector run should be inclined 1/4” per foot

(20 mm per meter) from the stove toward the chimney.

The recommended maximum length of a horizontal run is 3

feet (1m) and the total length of chimney connector should

be no longer than 8 feet (2.5m).

Chimney Height

For proper draft and good performance, the chimney

should extend at least 16’ (5 m) above the ue collar of

the stove.

The chimney must also extend at least 3’ (900 mm) above

the highest point where it passes through a roof, and at

least 2’ (600 mm) higher than any portion of a building

within 10’ (3 m). (Fig. 2)

DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE

SERVING ANOTHER APPLIANCE.

Chimney Size

The Model 2460 and 2461 heaters should be vented into

a masonry chimney with a square ue with nominal ue

size of 8” x 8” (200 x 200 mm), or a round ue with nominal

ue size of 6” (150 mm). The Model 2462 heater should be

vented into a masonry chimney with a nominal ue size of 8”

x 8” (200 mm x 200 mm) square, or 8” (200 mm) round.

Chimney liners larger than 8” x 12” (200 x 300 mm) may

promote rapid cooling of smoke and reduction in draft,

especially if they are located outside the home. These

large chimneys may need to be insulated or have their

ues relined for proper stove performance.

Accessories to help make the connection between stainless

steel chimney liners and the stove are available through

your local dealer.

2' MIN.

MIN.

0 TO 10'

MIN.

0 TO 10'

AC246

PTL2

4/1/96

Reference

Point

AC246

Fig. 3 The 2/3/10 rule for chimneys.

Guidelines for Installing

the Chimney Connector

The chimney connector is the single-wall pipe, or listed and

approved double-wall pipe that connects the stove to the

chimney. The chimney itself is a masonry or prefabricated

structure that encloses the ue. Chimney connectors are

used only to make the connection from the stove to the

chimney.

Do not pass the chimney connector through a combustible

wall or ceiling, or through an attic, a closet or any similar

concealed space. If passage through a combustible wall

is unavoidable, follow the recommendations in the follow-

ing section on Wall Pass-Throughs. Keep the passage

as short and direct as possible, with no more than two 90

degree turns.

Two Types of Connector

You may use either a single-wall steel connector of the

size and gauge described below, or a listed and approved

double-wall connector.

Single-Wall Connector

The single-wall chimney connector should be made of 24

gauge or heavier steel, and must have a minimum internal

diameter of 6” (150 mm) for models 2460 and 2461, or 8”

(200 mm) for model 2462.

Install single-wall chimney connector not less than 18” (450

mm) from the ceiling.

In cathedral ceiling installations, extend the prefabricated

chimney downward to within 8 feet (2.5 meters) of the

stove. The entire chimney connector should be exposed

and accessible for inspection and cleaning.

Do not use galvanized chimney connector; it cannot

withstand the high temperatures that can be reached by

smoke and exhaust gases and it may release toxic fumes

under high heat.

ST418

chimney connector

6/00

Chimney

Elbow

Slip Pipe

Standard Connector

Flue Liner

Flue

Thimble

Flue Collar

Floor Protector

ST418

Fig. 4 Sections of a steel chimney connector of at least 24 gauge

thickness are fastened together with screws to

connect the stove to the chimney.

Dutchwest

7001135

Double-Wall Connector

Information on assembling and installing double-wall con-

nectors is provided by the manufacturer of the double-wall

pipe. Follow the manufacturer’s installation instructions

exactly. Most manufacturers of prefabricated double-wall

insulated chimneys also offer double-wall connector pipes.

Using a chimney and connector pipe from the same manu-

facturer helps simplify the assembly and installation.

NOTE: For installations using double-wall connectors,

minimum clearances must conform to listed clearances

in the Stove and Chimney Connector Clearance Charts

on page 11 and 12 of this manual.

Assembling Single-Wall

Chimney Connector

SAFETY NOTE: Always wear gloves and safety goggles

when drilling, cutting or joining sections of chimney

connector.

For double-wall connectors, follow the manufacturer’s

instructions exactly. For single-wall connectors, follow the

instructions below.

1. Insert the crimped end of the rst section into the stove’s

ue collar, and keep each crimped end pointing toward the

stove (Fig.5). Using the holes in the ue collar as guides,

drill 1/8” (3 mm) holes in the bottom of the rst section of

chimney connector and secure it to the ue collar with three

#10 x 1/2” sheet metal screws.

ST242

Chimney connector

12/13/99 djt

Toward

Stove

Flue Gas

Direction

ST242

Fig. 5 Crimped sections always point toward the stove so that

any liquid condensation will not leak out.

See the clearance charts on pages 11 and 12.

NOTE: Special slip pipes and thimble sleeves that form

telescoping joints between sections of chimney connector

are available to simplify installations. They can eliminate

the need to cut individual connector sections. Consult your

local dealer about these special pieces.

Securing the Connector

to a Prefabricated Chimney

Follow the installation instructions of the chimney manufac-

turer exactly as you install the chimney. The manufacturer

of the chimney will supply the accessories to support the

chimney, either from the roof of the house, at the ceiling of

the room where the stove is installed, or from an exterior

wall.

Special adaptors are available from your local dealer to

make the connection between the prefabricated chimney

and the chimney connector. (Fig. 6) The top of such

adaptors attach directly to the chimney or to the chimney’s

ceiling support package, while the bottom of the adaptor is

screwed to the chimney connector.

These adaptors are designed so the top end will t outside

the inner wall of the chimney, and the bottom end will t

inside the rst section of chimney connector. Any soot or

creosote falling from the inner walls of the chimney will stay

inside the chimney connector.

ST419

Joining the chomney

6/27/00 djt

Prefab (Insulated)

Chimney

Ceiling Support

Package

Prefab Chimney

Adapter

Chimney Connector

(Stovepipe)

ST419

Fig. 6 Joining the chimney connector to a prefabricated chim-

ney.

2. Secure each joint between sections of chimney connec-

tor, including telescoping joints, with at least three sheet

metal screws.

3. Secure the chimney connector to the chimney. Instruc-

tions for various installations follow below.

Conrm that the installed stove and chimney connector

are correct distances from nearby combustible material.

Securing the Connector

to a Masonry Chimney

The Dutchwest Convection heaters may be connected

to either a freestanding masonry chimney or a masonry

replace chimney.

Freestanding Installations

If the chimney connector must pass through a combustible

wall to reach the chimney, follow the recommendations in

the wall pass-through section that follows.

Dutchwest

7001135

The opening through the chimney wall to the ue (the

“breech”) must be lined with either a ceramic or metal

cylinder, called the “thimble”, which is securely cemented

in place. (Fig. 7) Most chimney breeches incorporate

thimbles, but check to be sure the t is snug and the joint

between thimble and chimney wall rmly cemented.

ST245a

fireplace

flex connector

6/00

Flue Liner

Extend Chimney Con-

nector to the First Tile of

the Flue Liner

Observe

Miniumum Clearances

Damper

Plate is

Remvoed

or Locked

in Open

Position

Close Off

the Damper

Opening with

Sheet Metal

and Sealant

ST245a

Fig. 9 The connector passes through the replace to enter ue.

Special Fireplace Adapter Kits to simplify replace installations

are available from your local dealer.

ST244a

Dutchwest

fplc over mantel

6/00

Masonry Wall

Ceramic Flue Liner

Chimney Connec-

tor Shield

Block-Off Plate

Chimney Connector

ST244a

Fig. 8 The connector enters ue above the replace. If the

clearance between the chimney connector and either the mantel

and/or the ceiling is inadequate, special protective shields will

be required.

ST243

thinble connection

12/13/99 djt

Thimble

Sleeve

Elbow

Flue

Keep

Sleeve

End Flush

with Flue

Tile

Thimble

Flue Liner

Chimney

Connector

ST243

Fig. 7 The thimble, made of either ceramic or metal, must be

cemented in place securely.

A special piece called the “thimble sleeve,” slightly smaller

in diameter than the standard connector and most thimbles,

will ease the removal of the chimney connector system for

inspection and cleaning. Thimble sleeves should be avail-

able from your local dealer.

To install a thimble sleeve, slide it into the breech until it is

ush with the inner ue wall. Don’t extend it into the actual

ue passage, as that could interfere with the draft.

The thimble sleeve should protrude 1-2" (25-50 mm) into

the room. Use furnace cement and thin gasketing to seal

the sleeve in place in the thimble. Secure the chimney

connector to the outer end of the sleeve with sheet metal

screws.

Fireplace Installations -

Above the Fireplace

In this installation, the chimney connector rises from the

stove, turns ninety degrees, and goes back into the re-

place chimney. The liner of the replace chimney should

extend at least to the point at which the chimney connector

enters the chimney. Follow all the guidelines for installing

a chimney connector into a freestanding masonry chimney,

and pay special attention to these additional points:

• Check the stove and chimney connector clearances to

combustible mantel or trim materials. Use the neces-

sary combination of mantel, trim, and connector heat

shields to provide the required clearances. (Fig. 8)

• Double-check connector clearance from the ceiling.

• The replace damper must be closed and sealed to

prevent room air from being drawn up the ue, reducing

the draft. However, it must be possible to re-open the

damper to inspect or clean the chimney.

Fireplace Installations -

Through the Fireplace

The Convection heaters may be installed either without

legs* as a replace insert, or with standard legs attached

- depending on the safety regulations that apply to your

situation, the height of the replace opening and your own

preference. For either situation, the chimney connector/posi-

tive connection kit extends back from the stove, enters the

replace cavity, and turns upward. It then passes through

the replace damper opening and smoke chamber and

connects to the chimney ue.

In such installations, a “positive connection” must be made

to the chimney ue with a special kit available from your

local dealer. Also, special clearance and oor protec-

Dutchwest

7001135

tion provisions must be observed. These provisions are

discussed in the Clearance and Floor Protection sections

respectively.

Wall Pass-Throughs

Whenever possible, design your installation so the con-

nector does not pass through a combustible wall. If you

must use a wall pass-through in your installation, check

with your building inspector before you begin and construct

it in accordance with local building codes. Also check

with the chimney connector manufacturer for any specic

requirements.

Accessories are available for use as wall pass-throughs.

If using one of these, make sure it has been tested and

listed for use as a wall pass-through.

All combustible material in the wall is cut away a sufcient

distance from the single-wall connector to provide the

required 12" (305 mm) clearance for the connector. Any

material used to close up the opening must be noncom-

bustible.

The following wall pass-through methods may be approved

in your area:

• Use a section of listed factory-built chimney with a

nine-inch clearance to combustibles.

• Place a chimney connector pipe inside a ventilated

thimble, which is then separated from combustibles by

six inches (152 mm) of berglass insulating material.

In Canada: The Canadian Standards Association has

established different guidelines. Figure 11 shows one

method, in which all combustible material in the wall is cut

away to provide the required 18" (450 mm) clearance for

the connector. The resulting space must remain empty.

A ush-mounted sheet metal cover may be used on one

side only. If covers must be used on both sides, each cover

must be mounted on non-combustible spacers at least 1”

(25 mm) clear of the wall. Your Dutchwest dealer or your

local building inspector can provide details of other ap-

proved methods of passing a chimney connector through a

combustible wall. In Canada, this type of installation must

conform to CAN/CSA-B365, Installation Code for Solid Fuel

Burning Appliances and Equipment.

NOTE: Do not vent your Dutchwest stove into a factory-

built (zero-clearance) replace. These appliances and

their chimneys are specically designed as a unit for use

as replaces. It may void the listing or be hazardous to

adapt them for any other use.

diameter 2 inches (51 mm) larger than the chimney con-

nector and having 1 inch (25.4 mm) or more of insulation

and maintaining a minimum 2 inch air space between

the outer wall of the chimney and combustibles.

ST421

hollow

wall pass through

with noncombust

6/27/00 djt

18”

(450mm)

Empty Space

All Around

the Chimney

Connector

Sheet Metal

Cover

(One side

only)

ST421

Fig. 11 Hollow wall pass-through.

ST420

wall pass through

with noncombust

6/27/00 djt

Chimney Con-

nector

12”

(305mm)

12”

(305mm)

ST420

Fig. 10 Wall pass-through enclosed with noncombustible

materials.

• If the stove is installed without legs, we recommend

the use of noncombustible tiles or pavers as shims to

allow air ow into the convection air inlets under the

stove. Make sure not to block air slots instove bottom

with shims or remove fan cover.

• Place a chimney connector pipe inside a section of listed

solid-insulated, factory-built chimney, with an inside

DO NOT CONNECT THE HEATER TO ANY AIR DIS-

TRIBUTION DUCT OR SYSTEM.

Floor Protection

A tremendous amount of heat radiates from the bottom plate

of your Dutchwest stove. The oor area directly under and

around the stove will require protection from radiant heat

as well as from stray sparks or embers that may escape

the rebox.

Heat protection is provided through the use of a Vermont

Castings Group Bottom Heat Shield. Spark and ember

protection must be provided by a oor protector constructed

with noncombustible material as specied.

Dutchwest

7001135

Most installations will require that the bottom heat shield be

attached. Only when the stove is placed on a completely

noncombustible surface such as unpainted concrete over

earth may it be used without the heat shield.

Even when the bottom heat shield is installed, you must

provide special protection to the oor beneath. For instal-

lation with the heat shield attached, use a noncombustible

oor protector such as 1/4" non-asbestos mineral board or

equivalent, or 24 gauge sheet metal. The oor protector

may be covered with a decorative noncombustible material

if desired. Do not obstruct the space under the heater.

Protection requirements vary somewhat between the United

States and Canada as follows:

U.S. Installations: The oor protector is required under the

stove and must extend at least 16 inches from the front and

left (loading door) side of the stove, and at least 6 inches

from the right side and rear. (Fig. 12) Refer to Figure 12

for minimum noncombustible oor protection dimensions

for each stove model.

In Canada: a noncombustible oor protector is required

under the heater also. The oor protector must extend 18

inches (457mm) from the front and left (loading door) side

of the stove, and at least 8 inches (203mm) from the right

side and rear. (Fig. 12)

ST422

Fig. 12 Be sure to follow exactly the oor protection require-

ments on all four sides of the stove.

Minimum Dimensions for Noncombustible Floor

Protectors (Depth x Width):

Model U.S. Canada

2460 38" x 44" 42" x 48" (1067mm x 1219mm)

2461 38" x 48" 42" x 52" (1067mm x 1320mm)

2462 42" x 52" 46" x 56" (1168mm x 1422mm)

ST422

floor protection

6/27/00 djt

U.S. Canada

A. 16" 18" (457 mm)

B. 6" 8" (203 mm)

ST423

combustible support

timbers

6/27/00 djt

ST423

Fig. 13 Combustible supporting timbers (A) may lie beneath

replace hearths; such situations require additional oor protec-

tion.

Due to the side loading door, oor protector requirements

call for more protection on the left side than on the right. If

you wish a more balanced look, increase the other side of

the hearth as well. Do not reduce side protection under

any circumstances.

Fireplace Installations

You may install your Dutchwest Convection Heater in an

existing replace as a replace insert with no legs,* or with

the standard legs attached.

To install the heater without legs as a replace insert, the

oor must be completely noncombustible, such as an un-

painted concrete oor over earth.

Many replaces do not satisfy the “completely noncom-

bustible” requirement because the brick or concrete hearth

in front of the replace opening usually is supported by

heavy wooden framing as in Figure 13. Because heat

passes readily through brick or concrete, it can easily pass

through to the wood. As a result, such replace hearths

are considered a combustible oor. You may not install a

heater on a combustible hearth without legs. Standard

leg installations must include the bottom heat shield.

The oor protector must also meet standard requirements

for freestanding installations.

Floor Protection for Fireplace

Installations with Standard Legs

Fireplace installations with the standard legs and the bot-

tom heat shield must have a oor protector of the same

construction as that specied for freestanding installations:

1/4" non-asbestos mineral board or equivalent, or 24 gauge

sheet metal (that may be covered with a decorative non-

combustible material if you desire). The oor protector must

extend at least 16" (406 mm) [18" / 457 mm in Canada]

from the front of the stove and from the left (loading door)

side, and at least 6" (152 mm) from the right side and rear.

It must also provide protection beneath any horizontal runs

of the chimney connector, including 2" to either side.

Dutchwest

7001135

Fireplace Installation Clearances

A replace installation requires special clearance between

the:

• Side of the stove and the right and left walls

• Side of the stove and the decorative side trim on the

replace face

• Top of the stove and the mantel

In addition, both Fireplace Adaptor and Fireplace Insert

installations have special oor protection requirements that

are addressed in the section on Floor Protection.

ST426

fireplace

clearances

Model: 2460 2461 2462

Side Walls (S) 20" (510mm) 24" (610mm) 23" (580mm)

Trim (T) 12" (300mm) 12" (300mm) 12" (300mm)

Mantel (M) 20" (510mm) 20" (510mm) 20" (510mm)

ST426

Fig. 15 Minimum clearances for replace installation. Recom-

mended clearances must be maintained between stove and the

surrounding combustible components.

Many raised hearths will extend less than the required

distance from the front of the heater when it is installed.

In such cases, sufcient oor protection, as described

above, must be added to extend the hearth 16" (406 mm)

[18" (457 mm) in Canada].

Hearth rugs do not satisfy the requirements for oor pro-

tection.

Fireplace insert installations also have specic clearance

requirements to the side walls, side decorative trim, and

replace mantel. This information is found in “Fireplace

Installation Clearances” in this section.

REMINDER- FIREPLACE INSERT INSTALLATIONS

WITHOUT LEGS ARE PERMISSIBLE ONLY IF THE

HEARTH IS COMPLETELY NONCOMBUSTIBLE, SUCH

AS UNPAINTED CONCRETE OVER EARTH.

Keep the Stove a Safe Distance

From Surrounding Materials

Both a stove and its chimney connector radiate heat in all

directions when operating. A safe installation requires that

adequate clearance be maintained between the stove and

nearby combustible materials to ensure that such materials

do not overheat.

Clearance is the distance between either your stove or

chimney connector, and nearby walls, oors, the ceiling,

and any other xed combustible surface. Keep furnishings

and other combustible materials away from the stove as

well. In general, a distance of 48" (1220 mm) must be main-

tained between the stove and moveable combustible items

such as drying clothes, furniture, newspapers, rewood,

etc. Keeping those clearance areas empty assures that

nearby surfaces and objects will not overheat.

Safe Ways To Reduce Clearances

Your stove has specic clearance requirements that have

been established through careful research and testing to

UL and ULC standards.

Clearance requirements have been established to meet

every installation possibility, and they involve the combina-

tion of basic variables:

• When the stove has no listed heat shield

• When the stove has a listed heat shield

• When the wall has no heat shield

• When the wall has a heat shield

• When the stove has a double-wall chimney connector.

• When the stove has a single-wall connector wit heat

shields, or without heat shields.

In general, the greatest clearance is required when you

locate a stove with no heat shield near a wall with no heat

shield. The least clearance is required when both the

stove and the wall have heat shields. Reducing a stove

clearance may require a listed heat shield on the chimney

connector as well, or a double-wall connector.

Clearances may be reduced only by means approved

by the regulatory authority and in accordance with the

clearances listed in this manual. The charts and sample

installations that follow list all the clearances required for

the various installation congurations of Dutchwest Con-

vection Heaters.

Fig. 14 Extra oor protection may be required for the replace

hearth, even if your stove is installed with the legs and the bot-

tom heat shield.

ST424

dutchwest

on hearth

6/00

ST424

Dutchwest

7001135

Designing a Safe Installation

The section that follows contains charts with the information

that you’ll need to make your installation safe. Included

are a chart to tell you exactly where to cut the hole in the

ceiling so that the stove will meet clearance requirements,

a chart that gives stove clearances for all installations,

and a chart to illustrate the required sizes of wall shields

for various installations.

Refer to these charts as you plan the installation and do

not compromise on any of the dimensions listed.

Clearance Chart Reference Diagrams

Refer to the diagrams below when using the Stove and

Chimney Connector Clearance Chart which follows. For

example, the letter “A” gives the minimum side clearance

for installations in which the stove is not equipped with

a rear heat shield and the wall beside the stove is not

protected. “D” gives the minimum side clearance when

the stove does not have a rear heat shield, but the wall

is protected.

Measure clearance distances from the top plate of the stove

or chimney connector to the wall, not the wall protector.

ST255a

exit diagram

6/30/00 djt

N/A

Unprotected Surfaces Protected Surfaces

Parallel Installations Corner Installations Parallel Installations Corner Installations

Installations with no stove heat shields

Rear exit, rear heat shield installations

Top exit, rear heat shield and chimney connector heat shields or double wall connector

ST255a

Dutchwest

7001135

1. Shielding for a top exit stove must include a shield insert to protect the

area behind the ue collar.

2. Chimney connector heat shields must extend exactly 24" (610 mm)

above the ue collar of the stove.

3. Model 2462 Only: All installations using single wall connector pipe with

connector heat shield straight up to a factory built chimney require a 24"

(610 mm) diameter or square ceiling heat shield. The ceiling heat shield

Stove and Chimney Connector Clearance Charts

Stove Clearance Side Rear Corner Side Rear Corner

No heat shields [A] 22" (560 mm) [B] 24" (610 mm) [C] 18" (460 mm) [D] 12" (300 mm) [E] 14" (360 mm) [F] 10" (250 mm)

Rear exit, rear h.s. [G] 22" (560 mm) [H] 14" (360 mm) N/A [I] 12" (300 mm) [J] 12" (300 mm) N/A

Top exit

, rear h.s.

Single-wall connector [K] 22" (560 mm) [L] 24" (610 mm) [M] 18" (460 mm) [N] 12" (300 mm) [O] 14" (360 mm) [P] 10" (250 mm)

No connector h.s.

Top exit

1,2

, rear h.s.

Single-wall connec- [K] 22" (560 mm) [L] 14" (360 mm) [M] 15" (380 mm) [N] 12"(300 mm) [O] 12" (360 mm) [P] 8" (200 mm)

tor with connector h.s.

Top exit

, rear h.s.

Double-wall connector [K] 22" (560 mm) [L] 19" (480 mm) [M] 15" (380 mm) [N] 12" (300 mm [O] 11" (280 mm) [P] 8" (200 mm)

Chimney Connector Clearance:

Single-wall connector 19" 480 mm) 9" (230 mm)

No connector h.s

Single-wall

connector 9" (360 mm) 7" (180 mm)

With connector h.s.

Double-wall connector 14" (360 mm) 6" (150 mm)

Front Clearance to Combustibles: 48" (1220 mm) (All Installations)

Model 2460 Small Convection, and Model 2461 Large Convection:

UNPROTECTED SURFACES PROTECTED SURFACES

Corner Corner

Parallel Installations Installations Parallel Installations Installations

Model 2462 Extra-Large Convection:

Stove Clearance Side Rear Corner Side Rear Corner

No heat shields [A] 20" (510 mm) [B] 23" (580 mm) [C] 18" (460 mm) [D] 18" (460 mm) [E] 18" (460 mm) [F] 17" (430 mm)

Rear exit, rear h.s. [G] 20" (510 mm) [H] 18" (460 mm) N/A [I] 18" (460 mm) [J] 12" (300 mm) N/A

Top exit

, rear h.s.

Single-wall connector [K] 20" (510 mm) [L] 23" (580 mm) [M] 18" (460 mm) [N] 18" (460 mm) [O] 18" (460 mm) [P] 17" (430 mm)

No connector h.s.

Top exit

1,2,3,4

, rear h.s.

Single-wall connec- [K] 20" (510 mm) [L] 18" (460 mm) [M] 17" (430 mm) [N] 18" (460 mm) [O] 12" (300 mm) [P] 15" (380 mm)

tor with connector h.s.

Top exit

, rear h.s.

Double-wall connector [K] 20" (510 mm) [L] 14" (360 mm) [M] 16" (410 mm) [N] 18" (460 mm) [O] 12" (300 mm) [P] 15" (380 mm)

Chimney Connector Clearance:

Single-wall connector 18" (460 mm) 13" (330 mm)

No connector h.s

Single-wall

connector 13" (330 mm) 7" (180 mm)

With connector h.s.

Double-wall connector 8" (200 mm) 6" (150 mm)

Front Clearance to Combustibles: 48” (1220 mm) (All Installations)

UNPROTECTED SURFACES PROTECTED SURFACES

Corner Corner

Parallel Installations Installations Parallel Installations Installations

should be 24 gauge sheet metal or equivalent mounted on 1" (25 mm)

non-combustible spacers 1" (25 mm) below ceiling.

4. Chimney connector heat shields must extend to within 1" (25 mm) or

less of the ceiling heat shield for installations venting straight up to a facto-

ry-built chimney. In top exit installations using an elbow to vent to the rear,

the chimney connector must be shielded over the entire vertical length.

5. If a single-wall oval-to-round adaptor is used, a shield must be used to

protect combustibles to the rear of the adaptor.

Dutchwest

7001135

Distance from Center of Flue Collar to Wall in Top-Exit Installations

Dutchwest Convection Heaters equipped with rear heat shields

NOTE: These are not clearance distances. These measurements indicate where the centerline of the ue collar will be for

various installations. Measurements are from the centerline of the ue collar to the wall, not the wall protector.

ST427

dutchwest

flue centerline

6/30/00 djt

Chimney Connector Side Rear Corner Side Rear Corner

MODEL 2460 (Small Convection)

Listed, Approved

Double-wall [A] 33" (840 mm) [B] 18" (460 mm) [C] 25" (640 mm) [D] 23" (580 mm) [E] 10" (250 mm) [F] 15" (380mm)

Single Wall, with

Connector Heat Shields [A] 33" (840 mm) [B] 13" (330 mm) [C] 22" (560 mm) [D] 23" (580 mm) [E] 11" (580 mm) [F] 15" (380 mm)

Single Wall, without

Connector Heat Shields [A] 33" (840 mm) [B] 23" (580 mm) [C] 25" (640 mm) [D] 23" (580 mm) [E] 13" (330 mm) [F] 17" (430 mm)

MODEL 2461 (Large Convection)

Listed, Approved

Double-wall [A] 35" (890 mm) [B] 18" (460 mm) [C] 27" (690 mm) [D] 25" (640 mm) [E] 10" (250 mm) [F] 17" (430 mm)

Single Wall, with

Connector Heat Shields [A] 35" (890 mm) [B] 13" (330 mm) [C] 24" (610 mm) [D] 25" (640 mm) [E] 11" (280 mm) [F] 17" (430 mm)

Single Wall, without

Connector Heat Shields [A] 35" (890 mm) [B] 23" (580 mm) [C] 27" (690 mm) [D] 25" (640 mm) [E] 13" (330 mm) [F] 19" (480 mm)

MODEL 2462 (Extra-Large Convection)

Listed Approved

Double-Wall [A] 35" (890 mm) [B] 13" (330 mm) [C] 26" (660 mm) [D] 33" (660 mm) [E] 11" (280 mm) [F] 25" (640 mm)

Single Wall, with

Heat Shields [A] 35" (890 mm) [B] 17" (430 mm) [C] 29" (740 mm) [D] 33" (840 mm) [E] 11" (280 mm) [F] 25" (640 mm)

Single Wall, without

Heat Shields [A] 35" (890 mm) [B] 22" (560 mm) [C] 33" (840 mm) [D] 33" (840 mm) [E] 17" (430 mm) [F] 27" (690 mm)

UNPROTECTED SURFACES PROTECTED SURFACES

Corner Corner

Parallel Installations Installations Parallel Installations Installations

ST427

Dutchwest

7001135

Wall Heat Shield Dimensions

Dutchwest Convection Heaters, Models #2460 (Small), #2461 (Large), and #2462 (Extra Large)

ST428

rear wall protection

7/00

ST428

60”

(1525mm)

Top Exit

48”

(1220mm)

Rear Exit

36” (910mm)

Centered Behind Stove

Fig. 16 Rear wall protection.

Spaced 1”

(25mm)

from Floor

ST429

sidewall protection

7/00

48”

(1220mm)

60” (1525mm)

Spaced 1”

(25mm)

from Floor

ST429

Fig. 17 Sidewall protection.

ST430

corner wall protection

7/00

60”

(1525mm)

48”

(1220mm)

Spaced 1”

(25mm)

from Floor

ST430

Fig. 18 Corner wall protection.

Wall Shields

Meet at

Corner

Dutchwest

7001135

Your convection heater requires some assembly. Follow

the directions carefully and refer to the parts diagram at

the back of this manual.

CAUTION: The Dutchwest Convection Heater is very heavy.

To prevent personal injury or damage, either to the stove or

your home, have two or more people to help move it.

Unpack the Parts

Remove all loose parts from the rebox and the ash pan.

Check to make sure all the parts are included and intact.

You should have received:

• 1 fully assembled heater body, (with catalytic burner

installed at the factory)

• 4 legs (may be pre-attached by the manufacturer)

• 1 ash pan

• 1 probe thermometer

• 1 handle assembly

• 1 strip of Interam™ gasket (for the catalytic burner)

• 1 hardware bag, containing the following parts:

• (3) #10 x 1/2" sheet metal screws, (to attach the

chimney connector to the ue collar)

• (1) 1/8" Allen wrench, (to tighten the door latch)

• (1) 5/32" Allen wrench, (to tighten the damper handle)

• (4) washers, (used with the leg bolts to attach legs to

the stove)

• (1) door handle insert holder for storing the handle

assembly when it is not in use.

The four hex-head leg bolts have been installed in the ap-

propriate holes in the bottom of the stove.

If any parts are missing or damaged, immediately notify

your Dutchwest dealer for replacements. Do not install

your stove without having all necessary parts or by using

damaged parts.

* A Bottom Heat Shield is required in many installations.

Refer to the oor protection information found in the

Installation Section of this manual.

If your stove was not shipped with legs -

Attach the Legs and Bottom Heat Shield

NOTE: If heat shields are not properly installed and main-

tained, a house re may result. For safety, follow these in-

structions. Contact local building ofcials about restrictions

and installation inspection requirements in your area.

1. Place the stove on its back. Tilt it carefully, it is heavy.

Use 4 x 4 blocking to make it easier to tilt the stove.

Protect surrounding ooring.

2. The tops of the legs are slotted. Remove each leg bolt

from the bottom of the stove and then replace it with a

heat shield bracket and a washer. Place the door handle

insert holder on the bolt for the left rear or either front

leg. (Fig. 19)

Assembly

ST431

dutchwest

attach legs

7/5/00 djt

Left Leg

Door

Handle

Holder

Heat

Shield

Bracket

Hex Head Bolt

& Washer

ST431

Fig. 19 To attach the legs, remove the bolts from the stove bot-

tom and reassemble with the handle holder, heat shield brackets

(if necessary) and washers.

3. Slide the leg into position around the bolt and fasten it

nger-tight. Repeat this process for all four (4) legs.

4. Fasten, nger-tight, the bottom heat shield to the brack-

ets using the four (4) 1/4-20 x 1/2" bolts with nuts.

IMPORTANT: For heat shields with one side painted, the

unpainted, reective side should always face the stove

to properly reect the heat and fulll its protective func-

tion.

5. Adjust the bracket’s position on each leg as needed

until the shield ts. (Fig. 20)

6. Use a 7/16" wrench to tighten the shield securely to

the brackets and a 9/16" wrench to tighten the leg bolts

securely to the stove.

7. Carefully raise the stove onto its legs.

St912

bottom heat shield

in place

1/07

Bottom Heat Shield

ST912

Fig. 20 Bottom heat shield in place on bottom of stove.

Dutchwest

7001135

Smoke and CO Detectors

Safety Tips

The use of smoke and carbon monoxide (CO) detectors

throughout the home is strongly advised, even if not re-

quired by building codes or insurance regulations. It is

a good idea to install a smoke detector in the living ar-

eas and each bedroom. Follow the smoke/CO detector

manufacture's placement and installation instructions and

maintain regularly.

You may not, however, wish to install a detector in the im-

mediate vicinity of the stove. Depending on the sensitivity

of the unit, the alarm can be set off while you are tending

the re or emptying the ashes. If you install a detector in

the same room, locate it as far away from the stove as

possible.

Conveniently locate a "Class A" re extinguisher to con-

tend with small res. Be sure the re extinguisher works

and is clearly visible. All occupants of the house should

know where it is, and how it operates. Have heavy stove

gloves available near the stove. Have special safety ac-

cessories (e.g., Child Guard Screen) available for use if

small children will be in the home.

In the event of a stove pipe or chimney re….

• Evacuate the house immediately

• Notify the re department

• If the re isn't too threatening, closing down the stove

tight, (damper, primary air, all doors) will help to smoth-

er the re.

• Inspect your stove, stove pipe and chimney for any

damage caused by the re and correct any damage

before using your stove again.

Dutchwest

7001135

Heater Controls and Features

Air Controls

The Dutchwest Convection Heater has two air controls that

regulate the amount of air drawn into the stove. Generally,

more air entering the stove allows the re to burn hotter and

faster, while less air decreases heat output while prolonging

the overall burn time.

The Primary Air control lever is located at the lower front

edge of the left side (looking from the front of the stove).

(Fig. 21) The lever operates the two air inlet shutters which

are on the front of the stove. Opening the inlet shutters

provides air for primary combustion.

To open the shutters, turn the lever counterclockwise. The

shutters are all the way open when the lever points toward

the front at a ”4:30” position. (Fig. 22) To close the shut-

ters, turn the lever clockwise. The shutters are fully closed

when the lever points straight down. (Fig. 23)

The secondary air inlet, over the side door, admits air to

the catalytic combustor only, for high efciency at high

combustor temperatures. Use a gloved hand or the metal

tip of the door handle to adjust this inlet. Opening or clos-

ing this inlet will not strengthen the re; generally this inlet

should be about one turn open for low res, and 1

⁄2 to 2

turns for medium and high res.

ST434

Fig. 23 Closing the primary air supply.

ST434

Dutchwest

heat control

close

8/28/00 djt

ST433

Dutchwest

primary air

8/28/00 djt

Air Inlet

Shutter

Pull Control

Lever Forward

to Open Air

Shutters

ST433

Fig. 22 Opening the primary air supply.

ST432

Dutchwest

heat control

8/28/00 djt

Damper

Secondary

Air Inlet

Side Loading

Door

Primary

Air Control

Lever

Front

Loading Door

ST432

Fig. 21 The heater controls.

Operation

This wood heater has a manufactured-set minimum low

burn rate that must not be altered. It is against federal

regulations to alter this setting or otherwise operate this

wood heater in a manner inconsistent with operating

instructions in this manual.

WARNING

Dutchwest

7001135

Damper Function

The Damper is operated by moving the handle on the upper

left side of the stove. (Fig. 24) It has two positions: OPEN,

to start the re and load fuel, and CLOSED, for greatest

efciency and heat. When the damper is closed, exhaust

gases pass through an insulated catalytic burner before

owing into the chimney.

Use the door insert handle to rotate the damper handle.

Turn it counterclockwise to open the damper and clockwise

to close it. You will feel resistance as the damper mecha-

nism engages into the open (counterclockwise) position.

The stove damper must be open when you start a re, load

fuel, or before you open either door for any reason.

Load Doors

A Side Loading Door allows the easiest loading of wood

logs. The Front Door opens for adding an occasional log

to the re. Always be sure to open the stove damper before

opening either door.

Successful Wood Burning

Woodburning is often said to be more of an art than a

science. You’ll easily master the art if you start by using

good, dry fuel and by understanding how the stove’s air

supply system operates.

Burn Only High-Quality Fuel

Your heater is designed to burn natural wood only. Do

not burn other fuels. Never burn pressure-treated wood,

painted or stained wood, or glossy newsprint.

IMPORTANT: Do not burn any type of articial or syn-

thetic materials such as re starter logs (containing

wax) in this appliance. Never burn liquid-based fuels

such as kerosene, gasoline or alcohol.

Burning any materials not allowed in these instruc-

tions, or over-ring the stove, may void the warranty.

High efciencies and low emissions are possible when

burning air-dried, seasoned woods as compared to soft-

woods or freshly cut hardwoods. Avoid burning “green”

wood that has not been properly seasoned. Do not burn

construction materials; they often contain chemicals and

metals that can damage the catalytic combustor or pollute

the air. Do not burn ocean driftwood; when it burns, the salt

it absorbs will attack the cast iron.

The best hardwood fuels include oak, maple, beech, ash,

and hickory that has been split, stacked, and air-dried out-

side under cover for at least one year. If hardwood is not

available, tamarack, yellow pine, white pine, Eastern red

cedar, r, and redwood are softwoods that are commonly

burned. They too should be properly dried. The length of

the wood should be the same as that specied for your

particular stove. Avoid using wood that has been dried

more than two years. Often gray in color, this wood burns

very quickly, resulting in short burn time and diminished

stove performance. If you must burn it, mix it in with greener

wood to slow the burn.

Store your rewood under cover to keep it dry. Even for

short-term storage, keep wood a safe distance from the

heater and keep it clear of the areas around the heater

used for refueling and ash removal.

Use the Air Control Settings

that Work Best for You

No single combination of control settings will t every situ-

ation. Each installation will differ depending on the quality

of the fuel, the amount of heat desired, and how long you

wish the re to burn.

Control settings also depend on your par-

ticular installation’s “draft,” or the force that

moves air from the stove up through the

chimney. Draft is affected by such things as

the height, type, and location of the chimney,

local geography, nearby obstructions, and

other factors.

Too much draft may cause excessive tem-

peratures in the stove. On the other hand,

too little draft can cause backpufng into the

room and/or the “plugging” of the chimney

and catalytic burner.

How do you know if your draft is excessively

high or low? Symptoms of too much draft in-

clude an uncontrollable burn or a glowing-red

part of the stove or chimney connector. A

sign of inadequate draft is smoke leaking

into the room through the stove or chimney

connector joints.

ST435

dutchwest

damper open

7/6/00 djt

Door Insert Handle

Open

ST435

ST436

dutchwest

damper closed

7/6/00 djt

Closed

ST436

Fig. 24 Damper operating positions.

Dutchwest

7001135

When rst using the stove, keep a record of the results

you achieve from different control settings. You will nd

that specic control settings will give you a xed amount of

heat. It may take a week or two to determine the amount of

heat and the length of burn you should expect from various

control settings.

Notice that the probe thermometer on the stove top tells you

the temperature of the catalytic burner only; it does not tell

you how hot the rebox is. Normal range for the catalyst is

600 to 1400˚ F (315 to 760˚C ). The catalyst temperatures

are very intense (far more intense than any other part of

the stove) but they are also very localized.

You should put a magnetic surface thermometer on the

side door. This is the only single-thickness area of the

rebox, and it’s a handy location since you’ll use the side

door more than any other.

The normal range of rebox temperatures is 400 to 650˚

F (190 to 330˚ C). Temperatures below this range can en-

courage creosote formation in the stovepipe and chimney;

higher temperatures can cause stove parts to burn out

prematurely. Always operate the stove according to rebox

temperatures. Besides the air control, you can manage the

stove’s heat output and burn time by how much wood you

load at at a time.

In such instances, an open window near the stove on the

windward side of the house (side against which the wind

is blowing) will provide the fresh air needed.

Use the air control settings indicated in Figure 24 as a

starting point to help determine the best settings for your

installation.

DO NOT OPERATE THE STOVE WITH THE ASH DOOR

OPEN. OPERATION WITH THE ASH DOOR OPEN CAN

CAUSE AN OVERFIRING CONDITION TO OCCUR.

OVERFIRING THE STOVE IS DANGEROUS AND CAN

RESULT IN PROPERTY DAMAGE, INJURY, OR LOSS

OF LIFE.

How to Build and Maintain a Wood Fire

Loading Wood

Your Dutchwest Convection Heater accepts wood from both

the front and side. Front loading is useful for kindling a new

re and adding an occasional log, however, we recommend

side loading as most convenient when adding several logs

at a time. Always be certain that the stove damper is open

before opening either door.

WARNING: OPERATE YOUR DUTCHWEST CONVEC-

TION HEATER ONLY WITH THE DOORS FULLY CLOSED

EXCEPT WHEN REFUELING.

THIS STOVE IS HOT WHILE IN OPERATION! KEEP

CHILDREN, CLOTHING, AND FURNITURE AWAY. CON-

TACT MAY CAUSE SKIN BURNS.

Break-in Fires

If your stove is new or has new cast iron replacement

parts, “season” the new cast iron with a few break-in res.

Follow Steps 1-3 below. Then let the re burn out. Do not

close the damper. Maintain a small, but not smoky, re by

adjusting the primary air control. After the break-in res,

continue with Step 4.

The stove’s paint and cement will emit a slight odor as these

materials cure during the rst few res. You may wish to

provide extra ventilation near the stove by partially opening

a door or window when the odor is present.

Lighting the Fire

Step 1. Open the stove damper. Fully open the primary air

control and close the secondary (catalyst) air control.

Step 2. Lay some crumpled newspapers in the stove.

Place six or eight nger-width size pieces of dry kindling

on the paper. On the kindling, lay two or three larger sticks

of split dry wood approximately 1-2” (25-50 mm) thick.

DO NOT USE CHEMICALS OR FLUIDS TO START THE

FIRE. DO NOT BURN GARBAGE OR FLAMMABLE FLU-

IDS SUCH AS GASOLINE, NAPTHA, OR ENGINE OIL.

Also, never use gasoline-type lantern fuel, kerosene, char-

coal lighter uid, or similar liquids to start or “freshen up”

a re in this heater. Keep all such liquids well away from

the heater while it is in use.

Primary Air Catalyst Air

Position of primary air control

lever for different burn rates.

Low 1/2 turn open

Medium 1

⁄2 turn open

High 1

⁄2 to 2 turns open

Number of turns the air control

is open for different burn rates.

Fig. 25 Primary and Catalyst air settings.

High

Med.

Low

Closed

Notice that changes in the weather have a strong effect

on chimney draft. Higher outdoor temperatures and lower

air pressure both weaken draft; lower temperatures and

higher air pressure encourage a stronger draft. An excep-

tion to this is in installations with outdoor chimneys; since

these lose heat to the outdoors, it takes longer to warm

them up initally, and it takes more heat to keep them warm,

especially during very low temperatures outdoors.

Most installations do not require a large amount of com-

bustion air, especially if adequate draft is available. Do

not attempt to increase the ring rate of your heater by

altering the air control adjustment range outlined in these

directions.

In some newer homes that are well insulated and weather-

tight, poor draft may result from insufcient air in the house.

Dutchwest

7001135

Step 3. Light the newspaper and close the door. The re

should be well-established within 10-15 minutes. You may

gradually build it up by adding a few sticks at a time of a

progressively larger size. Continue to build the re until a

live coal bed begins to form.

NOTE: Effectiveness of a “top-down” method to start a re.

Smoke emissions when starting a re can be difcult to

control because the stove is not yet heated to its optimum

temperature. One method of reducing emissions during a

cold start-up is the use of a “top-down” kindling procedure.

In this, place larger pieces of kindling on the bottom of the

kindling pile followed by smaller and smaller pieces as the

pile is added to. Very nely split pieces should be on the

top. Light the kindling pile with a match at the top and allow

the kindling to burn downward into the larger pieces. This

reduces smoke by slowly increasing the re size without

creating an air-starved condition.

NOTE: An especially large, outdoor, or cold chimney

may need to be “primed,” or warmed up, before it will

draw sufciently to start a re. If this is the case, roll up

a couple pieces of newspaper, place them on top of the

kindling and toward the back of the stove, light them, and

close the doors. This should heat the chimney enough to

initiate a draft.

Once the draft is established, open the front door and light

the rest of the fuel from the bottom. Do not light the main

bed of fuel until the chimney begins drawing. Repeat the

procedure as often as necessary if the initial attempt is

unsuccessful.

Step 4. After a lively re has been established, (approx.

30 minutes) close the stove damper.

Step 5. Close the primary air control to a medium low

setting. The re volume will diminish immediately, but the

stove will continue to warm up. Maintain control of the

re using the primary air control. Reduce the setting for a

smaller re, increase the setting for a hotter, more intense

re. Refer back to the air control settings chart on page 19.

Step 6. Open the catalyst air control. Refer back to the

air control settings chart on page 19.

DO NOT OVERFIRE THIS HEATER. Overring may

cause a house re, or can result in permanent damage to

the stove. If a part of the stove or the chimney connector

glows, you are overring.

Reloading and Reviving the Fire

Open the stove damper and wait at least thirty seconds

for the draft to increase. Open the door slowly and add

the fuel. Split rewood will ll the rebox more completely

than will unsplit wood and will thereby reduce the frequency

of reloading.

You may nd that the re intensity will decrease after re-

loading, particularly if the loading door is open a long time.

Stimulate the re by increasing the primary air supply and

leave the stove damper open. Then as soon as the re is

reestablished, close the damper and reduce the air supply

to prevent over-ring.

Further suggestions...

* If the charcoal bed is relatively thick and your fuel is well-

seasoned, it is possible to add fresh fuel (smaller pieces

rst), close the door and damper, and reset the air control

within ve minutes.

* When refueling, avoid breaking the charcoal bed into

small pieces. Large pieces of charcoal help the re re-

cover quickly.

* The glass will remain cleaner if refueling is done when

the previous load of fuel has burned down to hot, glowing

coals. Use a crumpled piece of dry newspaper to wipe y

ash buildup off of the glass. Do not use liquid cleaning

agents of any type on hot glass.

Remove Ashes Frequently

Wear heavy stove gloves when removing ashes. Check the

ash compartment before reloading the stove. If the ashes

are close to the top, empty the pan. Before replacing the

ash pan, clear away any ash that has spilled over the sides

and back of the ash pan.

Empty the ash drawer regularly - typically every one to

three days. The frequency will vary depending on how hot

you run your stove: the hotter the re, the more wood you

burn, and the faster ash will accumulate.

Safe Ash Handling

Ash may contain hot coals and must be treated with extreme

care. Ashes should be placed outdoors in a metal container

with a tight-tting lid. The closed container of ashes should

be placed on a noncombustible oor or on the ground, well

away from all combustible materials, pending nal disposal.

If the ashes are disposed of by burial in soil or otherwise

locally dispersed, keep them in the closed container until all

cinders have thoroughly cooled. Wood ash may be used

as a garden fertilizer.

CAUTION: Never use a vacuum cleaner to remove ash from

the stove; always remove and dispose of the ashes properly.

ST432

Dutchwest

heat control

8/28/00 djt

ST437

Fig. 26 Hot ashes can be dangerous and must be stored out-

doors on a noncombustible surface in a metal container with a

tight-tting lid.

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DutchWest 2460, 2461, 2462 Installation guide

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