Fedders E1FE424N6D User manual

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ISSUED ON 1 APRIL,2003
FEDDERS
LARGE SPLIT UNIT (R407C)
SERVICE MANUAL
SECTION A: SPECIFICATIONS
SECTION B: PARTS LIST AND EXPLODED VIEWS
SECTION C: INSTALLATION
SECTION D: TROUBLE SHOOTING
SECTION E: WIRING DIAGRAM
SECTION F: TECHNICAL DATA
SECTION A: SPECIFICATIONS
FEDDERS LARGE SPLIT (R407C)
MODEL NUMBER
Indoor unit E1FE418N6D EHFE418N6D E1FE424N6D EHFE424N6D
Outdoor unit E1FC418N6G EHFC418N6G E1FC424N6G EHFC424N6G
PERFORMANCE DATA
Volts / Hz / Phase 220-240 / 50 / 1 220-240 / 50 / 1 220-240 / 50 / 1 220-240 / 50 / 1
Cooling - BTU/h (kW) 17500 (5.13) 17500 (5.13) 21500 (6.30) 21000 (6.16)
Heating - BTU/h (kW) -- 18300 (5.36) -- 22000 (6.45)
Amps (Cooling / Heating) 9.8 9.8/9.8 11.0 11.2/11.4
Watts (Cooling / Heating) 2060 0.95636026 2400 2400/2550
EER (Cooling) 8.5 8.5/8.4 8.8 8.4/8.6
Indoor Sound Level (dBA) 47 47 47 47
Moisture Removel (Litres/h) 3.0 3.0 3.5 3.5
Air Circulation - CMH (CFM) 850 850/920 830 830/920
Interconnecting Tubing 3/8" & 5/8" 3/8" & 5/8" 3/8" & 5/8" 3/8" & 5/8"
Maximum Tibing Length - m (ft) 15 (49.2) 15 (49.2) 15 (49.2) 15 (49.2)
UNIT DIMENSIONS - mm (inch)
Indoor Unit : Width 1020(40.16) 1020(40.16) 1020(40.16) 1020(40.16)
Depth 195(7.68) 195(7.68) 195(7.68) 195(7.68)
Height 320 (12.60) 320 (12.60) 320 (12.60) 320 (12.60)
Outdoor Unit : Width 895 (35.2) 895 (35.2) 895 (35.2) 895 (35.2)
Depth 331 (13.0) 331 (13.0) 331 (13.0) 331 (13.0)
Height 623 (24.6) 623 (24.6) 623 (24.6) 623 (24.6)
CARTON DIMENSIONS mm (inch)
Indoor Unit : Width 1050(41.34) 1050(41.34) 1050(41.34) 1050(41.34)
Depth 290(11.42) 290(11.42) 290(11.42) 290(11.42)
Height 370(14.57) 370(14.57) 370(14.57) 370(14.57)
Outdoor Unit : Width 1070(42.13) 1070(42.13) 1070(42.13) 1070(42.13)
Depth 460(18.11) 460(18.11) 460(18.11) 460(18.11)
Height 735(28.94) 735(28.94) 735(28.94) 735(28.94)
WEIGHTS - kg (lb)
Indoor Unit : Net Weight 14(30.8) 14(30.8) 14(30.8) 14(30.8)
Shipping Weight 18(39.6) 18(39.6) 18(39.6) 18(39.6)
Outdoor Unit : Net Weight 47(103.4) 47(103.4) 62(136.4) 62(136.4)
Shipping Weight 53(116.6) 53(116.6) 68(149.6) 68(149.6)
CONTAINER LOADING
20 foot container 60 60 60 60
40 foot container 126 126 126 126
40 foot H.C. container 140 140 140 140
A1
SECTION B: PARTS LIST AND EXPLODED VIEWS
SPECIFICATIONS :
INDOOR UNIT DIMENSIONS : 1020(40.15")W x 195(7.68")D x 320(12.60")H
OUTDOOR UNIT DIMENSIONS : 895(35.2")W x 331(13.0")D x 623(24.6")H
REFRIGERANT
R CHARGE
E EER GRAMS OF
MODEL V BTU/h (kW) MODE Volt / Hz Amps Watts COOL R-407C
E1FE418N6D - E1FC418N6G 17500 (5.13) COOL 220-240 / 50 9.8 2060 8.5 1.43 kg
EHFE418N6D - EHFC418N6G 17500 (5.13) COOL 220-240 / 50 9.8 2060 8.5 1.50 kg
18300 (5.36) HEAT 220-240 / 50 9.8 2154 8.4 --
E1FE424N6D - E1FC424N6G 21500 (6.30) COOL 220-240 / 50 11.0 2400 8.8 1.55 kg
EHFE424N6D - EHFC424N6G 21000 (6.16) COOL 220-240 / 50 11.2 2400 8.4 1.70 kg
22000 (6.45) HEAT 220-240 / 50 11.4 2550 8.6 --
RATING CONDITIONS
FEDDERS
LARGE SPLIT AIR CONDITIONER(R407C)
SERVICE PARTS LIST
AT STANDARD AHAM
B1
E
E
E
1
H
1
H
F
F
F
F
E
E
E
4
4
4
4
1
1
2
2
8
8
4
4
N
N
N
N
Item
6
6
6
6
No.
Description
Service Part #
D
D
D
D
-----CHASSIS ASSEMBLY-----
1 Lock Plate, Blower Wheel Left 36-08-00010-001 1 1 1 1
2 Lock Plate, Fan Motor, Right 36-08-00020-001 1 1 1 1
3 Lock Plate, Fan Motor, Left 36-08-00030-001 1 1 1 1
4 Motor, Discharge Cover 36-08-00050-001 1 1 1 1
5 Plate protect, Coil Water 36-08-00060-001 1 1 1 1
6 Tube Bracket 36-08-00070-001 1 1 1 1
7 Base Asm. 36-08-00080-001 1 1 1 1
(include PS base, reinforce plate
and insulation)
8 Fan Motor 35-16-90010-001 1 1 1 1
9 Grommet, Fan Motor 36-08-00100-001 2 2 2 2
10 Blower Wheel, Dia102x763lg, Antimould 36-08-00110-002 1 1 1 1
11 Blower Wheel Grommet Asm 36-08-00120-001 1 1 1 1
(include grommet, bearing)
12 Drip Tray 36-08-00130-001 1 1 1 1
(include PS and PE insulation
complete)
13 Air Deflector 36-08-00140-001 14 14 14 14
14 Handle Air Deflector 36-08-00150-001 2 2 2 2
15 Tie-bar, Air Deflector 36-08-00160-001 2 2 2 2
16 Discharge Cover 36-08-00170-001 1 1 1 1
17 Bearing, Discharge Cover, Mid 36-08-00180-001 2 2 2 2
18 Bearing, Discharge Cover, Left 36-08-00190-001 1 1 1 1
20 Plug, Drip Tray 36-08-00210-001 1 1 1 1
21 Drain Hose Asm. 36-08-00220-001 1 1 1 1
(include drain hose,insulation)
22 Decorative Front Grille,Neuter 36-08-00230-N01 1 1 1 1
23 Decorative Front Top Cover 36-08-00240-N01 1 1 1 1
INDOOR EVAPORATOR UNIT
(R407C)
MODEL NUMBER
FEDDERS
LARGE SPLIT
B2
E
E
E
1
H
1
H
F
F
F
F
E
E
E
4
4
4
4
1
1
2
2
8
8
4
4
N
N
N
N
Item
6
6
6
6
No.
Description
Service Part #
D
D
D
D
INDOOR EVAPORATOR UNIT
(R407C)
MODEL NUMBER
FEDDERS
LARGE SPLIT
-----CHASSIS ASSEMBLY(Cont')-----
24 Filter 35-16-00010-001 2 2 2 2
NI 3M Purifying Filter 35-03-01460-001 1 1 1 1
NI Charcoal Purifying Filter 35-03-00260-001 1 1 1 1
25 Lens, Sensor 36-08-00250-001 1 1 1 1
26 Cover, Screw 36-08-00260-001 3 3 3 3
27 Label, LED Lens 36-08-00270-001 1 1 1 1
-----REFRIGERANT ASSEMBLY-----
28 Evaporator Coil Asm. 37-16-08540-001 1 1 1 1
(include flare fittings, top, bottom &
back coil Asm., connecting
tubes)
-----ELECTRICAL ASSEMBLY-----
29 Metal Cover, Electical Box 36-08-00280-001 1 1 1 1
30 Metal Cover, Terminal Connection 36-08-00290-001 1 1 1 1
31 Base, Main PCB 36-08-00300-001 1 1 1 1
32 Electrical Box 36-08-00310-001 1 1 1 1
33 Cover, Electical Box 36-08-00320-001 1 1 1 1
34 Cover, Terminal Connection 36-08-00330-001 1 1 1 1
35 Strain Relief, Interconnect 36-08-00340-001 1 1 1 1
36 Metal Electrical Box Asm 36-08-00350-001 1 1 1 1
37 Electrical Box, Front 36-08-00360-001 1 1 1 1
38 Holder, Receiver 36-08-00370-001 1 1 1 1
NI Mount Plate, Terminal Block 35-16-00030-001 1 1 1 1
NI Terminal Block ,9P 35-03-00540-031 1 1 1 1
39 Cover, LED 36-08-00380-001 1 1 1 1
40 Base, LED 36-08-00390-001 1 1 1 1
B3
E
E
E
1
H
1
H
F
F
F
F
E
E
E
4
4
4
4
1
1
2
2
8
8
4
4
N
N
N
N
Item
6
6
6
6
No.
Description
Service Part #
D
D
D
D
INDOOR EVAPORATOR UNIT
(R407C)
MODEL NUMBER
FEDDERS
LARGE SPLIT
-----ELECTRICAL ASSEMBLY(Cont')-----
41 Main P.C. Board (C/O) 35-16-04160-012 1 -- 1 --
41 Main P.C. Board Kit (H/P) 50-18-0015N-001 -- 1 -- 1
(Includes LED, Receiver PCB,
All Thermisters, Cables)
42 LED PC Board 35-16-04110-011 1 1 1 1
43 Receiver PC Board 35-16-04120-011 1 1 1 1
44 Wiring Diagram (C/O) 36-08-00420-001 1 -- 1 --
44 Wiring Diagram (H/P) 36-08-00430-001 -- 1 -- 1
NI Power Cord 36-08-00440-001 1 1 1 1
46 Strain Relief, Power Cord 36-08-00450-001 1 1 1 1
NI Clip, Thermistor 35-03-01280-001 1 1 1 1
NI Spring, Thermistor 35-05-00200-001 1 1 1 1
NI Indoor Air Thermistor,10K 35-11-04140-03K 1 1 1 1
NI Indoor Coil Thermistor,10K 35-11-04110-03K 1 1 1 1
NI Outdoor Coil Thermistor, 10K 35-11-04120-03K -- 1 -- 1
NI Jumper, Outdoor Thermistor 35-16-04170-011 -- 1 -- 1
-----PACKAGING PARTS-----
48 Mounting Bracket, Unit 36-08-00460-001 1 1 1 1
49 Remote Control (C/O),Neuter 11-23-03640-020 1 - 1 -
49 Remote Control (H/P),Neuter 11-23-03640-021 - 1 - 1
50 Remote Control Holder 35-02-00070-01V 1 1 1 1
51 Packaging Clam Shell 36-08-00400-001 2 2 2 2
52 Carton,Neuter 36-08-00410-001 1 1 1 1
54 Accessory Kit Carton 35-03-00320-001 1 1 1 1
NI Unit Plastic Bag 35-08-01140-001 1 1 1 1
57 Signal/Thermistor Wire 15M,OD 35-02-01170-02K - 1 - 1
NI User Manual 35-03-01350-001 1 1 1 1
NI Installation Manual 35-24-00130-001 1 1 1 1
B4
E
E
E
1
H
1
H
F
F
F
F
C
C
C
C
4
4
4
4
1
1
2
2
8
8
4
4
N
N
N
N
Item
6
6
6
6
No.
Description
Service Part #
G
G
G
G
-----CHASSIS ASSEMBLY-----
1 Front Grille 35-24-05150-001 1 1 1 1
2 Front Panel (painted),Neuter 35-24-05010-083 1 1 1 1
3 Fan Blade 37-24-01010-001 1 1 1 1
4 Fan Motor 35-24-90000-001 1 1 1 1
5 Mesh-Panel (securing) 35-08-02000-001 3 3 3 3
6 Rear Post (painted) 35-24-05050-081 1 1 1 1
7 Top Cover (painted) 35-24-05080-083 1 1 1 1
8 Side Panel (painted) 35-24-05060-081 1 1 1 1
9 Service Cover 35-24-05140-001 1 1 1 1
10 Compressor Blanket 35-05-00190-001 1 1 1 1
11 Motor Mounting Bracket (Painted) 35-24-05090-081 1 1 1 1
12 Partition (Asm with foam seal) 37-24-08130-001 1 1 1 1
44 Wiring Diagram (C/O) 35-24-00100-003 1 -- 1 --
44 Wiring Diagram (H/P) 35-24-00120-003 -- 1 -- 1
45 Mounting Bracket Reinforced 37-24-05010-081 2 2 2 2
-----REFRIGERANT ASSEMBLY-----
13 Base Pan Asm. (1-48 Frame) 35-24-08010-084 1 1 -- --
Base Pan Asm. (Bristol) 35-24-08010-081 -- -- 1 1
(include base pan and mounting
legs - painted)
14 Service Valve Plate (painted) 35-24-05100-083 1 1 1 1
15a 3-Way Service Valve, 5/8" 37-24-06010-003 1 1 1 1
15b 2-Way Service Valve, 3/8" 37-24-06020-002 1 1 1 1
MODEL NUMBER
FEDDERS
LARGE SPLIT UNIT
OUTDOOR CONDENSER UNIT
(R407C)
B8
E
E
E
1
H
1
H
F
F
F
F
C
C
C
C
4
4
4
4
1
1
2
2
8
8
4
4
N
N
N
N
Item
6
6
6
6
No.
Description
Service Part #
G
G
G
G
MODEL NUMBER
FEDDERS
LARGE SPLIT UNIT
OUTDOOR CONDENSER UNIT
(R407C)
-----REFRIGERANT ASSEMBLY(Cont')-----
16 Capillary Tube, 0.064" ID x 13" S0-02-C0002-N14 1 1 1 1
17 Condenser Assembly, Inner (14FPI) 35-24-08020-002 1 1 1 1
18 Condenser Assembly, Outer (14FPI) 35-24-08030-002 1 1 1 1
19 Plastic Coil Protection Mesh 37-24-01020-001 1 1 1 1
20 Compressor Kit '( with accessories) 50-16-0114N-001 1 1 -- --
Compressor Kit '( with accessories) 50-16-0115N-001 -- -- 1 1
24 Reversing Valve 37-03-08190-001 -- 1 -- 1
25 Crankcase Heater 35-11-00340-009 -- 1 -- --
Crankcase Heater 35-11-00340-010 -- -- -- 1
47 Check Valve 36-08-00580-001 -- 1 -- 1
51 Overload Protect (DB35-00011C) 35-05-00620-001 1 1 - -
70 Filter-Drier 37-01-05010-001 1 - 1 -
70 Filter-Drier 37-24-06110-001 - 1 - 1
NI Strainer 88-60-00220-007 1 1 1 1
-----ELECTRICAL ASSEMBLY-----
26 Terminal Block, 3 Pole 35-03-00570-001 1 -- 1 --
Terminal Block, 5 Pole 35-03-00580-001 -- 1 -- 1
27 Control Box 35-24-05040-001 1 1 1 1
28 Fan Motor Capacitor, 3uF 16-05-00750-002 1 1 1 1
29 Compressor Capacitor, 40uF/440V 16-05-00730-132 1 1 1 1
30 Strap, Capacitor 35-05-00240-001 1 1 1 1
31 Start Assist 16-06-03480-001 1 1 1 1
32 Strain Relief (Multi Usage Type) 35-03-25060-001 2 2 2 2
33 Thermostat-Bimetal 11-23-03950-001 -- 1 -- 1
B9
E
E
E
1
H
1
H
F
F
F
F
C
C
C
C
4
4
4
4
1
1
2
2
8
8
4
4
N
N
N
N
Item
6
6
6
6
No.
Description
Service Part #
G
G
G
G
MODEL NUMBER
FEDDERS
LARGE SPLIT UNIT
OUTDOOR CONDENSER UNIT
(R407C)
-----PACKAGING PARTS-----
34 Carton,Neuter 35-24-00070-N01 1 1 1 1
35 EPS Pad, Top Left 35-24-00030-001 1 1 1 1
36 EPS Pad, Top Right 35-24-00040-001 1 1 1 1
37 EPS Tie-bar 35-08-02060-001 1 1 1 1
38 EPS Side Post 35-24-00020-001 2 2 2 2
39 EPS Side Pad 35-24-00050-001 1 1 1 1
40 EPS Bottom Pad 35-24-00060-002 1 1 1 1
41 Carton Box Base 35-24-00080-001 1 1 1 1
42 Drain Adapter Kit 35-08-00820-001 1 1 1 1
(include drain adapter, gasket)
43 Rubber Damper Feet 35-24-00010-001 4 4 4 4
66 Plastic Bag 35-08-00540-001 1 1 1 1
B10
SECTION C: INSTALLATION
/