2
Table of Contents
Maintenance Instructions__________ 52
MAINTENANCE SCHEDULE CHART ______ 52
IMPORTANT TIPS
FOR CARE OF THE KOHLER ENGINE _____ 53
Fuel System _________________________ 53
Starting/Stopping_____________________ 53
Cooling System - MT, MTEFI____________ 53
Cooling System - MTL _________________ 53
Air Cleaner System ___________________ 53
Oil _________________________________ 54
LUBRICATION _________________________ 54
Engine Oil ___________________________ 54
Engine Break-In Oil __________________ 54
Checking Engine Crankcase Oil Level ___ 54
Changing Engine Crankcase Oil/Oil Filter _55
Grease Fitting and Oil Point Lubrication__ 55
Mower Deck Gearbox Lubrication _______ 58
DSD52 or DSD62 Mower Deck Lubrication 58
Tractor PTO Gearbox Lubrication _______ 59
Checking Gearbox Oil Level ___________ 59
Changing Gearbox Oil ________________ 59
Gear Axle Lubrication _________________ 59
Hydrostatic Transmission Fluid _________ 60
Checking Hydrostatic
Transmission Fluid Level ______________ 60
Changing Hydrostatic Transmission Fluid _60
CLEANING ____________________________ 61
Engine Air Cleaner System_____________ 61
Turbine Precleaner __________________ 62
Donaldson Radialseal™ Air Cleaner
(Primary filter for MT20 only) ___________ 62
Kohler Air Cleaner
(Secondary filter for MT20 only) ________ 64
Foam Precleaner ____________________ 64
Paper Element ______________________ 64
Engine Cooling System - MT20 and MTEFI 65
Air Intake System ___________________ 65
Cylinder Head Cooling Fins ____________ 65
Engine Cooling System - MTL __________ 66
Radiator Screen and Cooling Fins ______ 66
Flushing Radiator and Changing Coolant _66
Grass Buildup in Mower Housing________ 67
GHS Blower _________________________ 68
GHS Exhaust Screen __________________ 68
Hydrostatic Transmission Cooling Fins __ 69
CHECKING/SERVICING _________________ 69
Engine Cooling System - MTL __________ 69
Coolant Level ______________________ 69
Security of Air Filtration Components____ 70
Battery______________________________ 70
Important Battery Service, Installation, and
Changing Tips for MTEFI ______________ 70
Electrolyte Level ____________________ 70
Cleaning the Terminals _______________ 70
Charging the Battery _________________ 71
Tire Pressure ________________________ 71
Sharpen Mower Blades________________ 71
Drive Belts __________________________ 72
Mower Deck Gearbox Oil Seals _________ 73
Spark Plugs _________________________ 73
Ignition Wires - MTL __________________ 73
Fuel Lines and Clamps ________________ 73
Radiator Hoses and Clamps - MTL ______ 73
Engine Starter _______________________ 73
Blade Brake Action ___________________ 73
REPLACING/REPAIRING ________________ 74
Drive Belts __________________________ 74
Engine PTO Drive Belt _______________ 75
Jackshaft Drive Belt _________________ 76
GHS Blower Drive Belt _______________ 77
Hydrostatic Ground Drive Belt _________ 78
Fuel Filter - Model MT and MTL _________ 79
Fuel Filter - MTEFI ____________________ 79
Blade Overload Shear Bolts ____________ 79
PTO Shear Pin _______________________ 80
Mower Blades _______________________ 80
Mower Deck Gearbox Replacement______ 81
GHS Blower Assembly ________________ 82
GHS Blower Assembly Removal _______ 82
Blower Wheel Removal ______________ 82
Blower Wheel Installation _____________ 83
GHS Blower Assembly Installation ______ 83
ADJUSTMENTS________________________ 84
Safety Switches______________________ 84
Tail Wheel Bearing Preload ____________ 84
Steering Levers ______________________ 84
Blade Clutch (PTO) ___________________ 85
Clutch Engagement/Belt Tension _______ 85
Clutch Disengagement/Brake Action ____ 86
Stop Block Eccentric Adjustment _______ 87
Clutch Idler Pulley Travel Adjustment ____ 87
Blade Brake Band Adjustment _________ 87
Transmission Control _________________ 88
Set Forward Travel Limit (Stop) ________ 88
Steering Lever End Play Adjustment ____ 89
Neutral Function Adjustment __________ 89
Straight Ground Travel Adjustment _____ 90
Forward Speed Control Friction Lock ____ 90
Tilt-Up Deck Adjustable Stop ___________ 91
Carburetor - MT ______________________ 91
Engine Idle Adjustment _______________ 91
Carburetor - MTL _____________________ 92
Low Idle Speed (RPM) Adjustment ______ 92
GHS “Full” Signal Horn
with Grass-Pak® Switch _______________ 93