Kawasaki W800 - 2011 Owner's manual

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Quick Reference Guide

GENERAL INFORMATION j

HOW TO RIDE THE MOTORCYCLE j

SAFE OPERATION j

MAINTENANCE AND ADJUSTMENT j

STORAGE j

This Quick Reference Guide will

assist you in finding the information

you’re looking for.

A Table of Contents is included after

the Foreword.

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Whenever you see the symbols

shown below, heed their instructions !

Always follow safe operatin g and ma in-

tenance practices.

DANGER

DANGER indicates a hazardous

situation which, if not avoided,

will result in death or serious in-

jury.

WARNING

WA RNING indicates a hazardous

situation which, if not avoided,

could result in death or serious

injury.

NOTICE

NOTICE is used to address prac-

ticesnotrelatedtopersonalin-

jury.

NOTE

○

NOTE indicates information that may

help or guide you in the operation or

service of the vehicle.

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NOTICE

THIS PRODUCT HAS BEEN

MANUFACTURED FOR USE IN A

REASONABLE AND PRUDENT

MANNER BY A QUALIFIED OP-

ERATOR AND AS A VEHICLE

ONLY.

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TAMPERING WITH NOISE CONTROL SYSTEM

PROHIBITED

Owners are warned that the law may prohibit:

(a) The removal or rendering inoperative by any person other than for purposes

of maintenance, repair or replacement, of any device or element of design

incorporated into any new vehicle for the purpose of noise control prior to

its sale or delivery to the ultimate purchaser or while it is in use; and

(b) The use of the vehicle after such device or element of design has been

removed or rendered inoperative by any person.

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FOREWORD

Congratulations on your purchase of a new Kawasaki motorcycle. Your new mo-

torcycle is the product of Kawasaki’s advanced engineering, exhaustive testing,

and continuous striving for superior re liability, safety a n d p erformance.

Please read this Owner’s Manual carefully before riding so that you will be

thoroughly familiar with th e proper operation of your motorcyc le’s controls, its fea-

tures, capabilities, and limitations. This manual offers many safe riding tips, but its

purpose is not to provid e instruction in all the techniques and skills required to ride

a motorcycle safely. Kawasaki strongly recommends that all operators of this vehi-

cle enroll in a motorcycle rider training program to a ttain awareness of the mental

and physical requirements necessary for safe motorcycle operation.

To ensure a long, trouble-free life for your motorcycle, give it the proper care and

maintenance described in this manual. For those who would like m ore detailed in-

formation on their Kawasaki Motorcycle, a Service Manual is availa ble fo r purchase

from any authorized Kawasaki motorcycle dealer. The Service Manual contains de-

tailed disassembly and maintenance information. Those who plan to do their own

work should, of course, be competent mechanics and possess the special tools

described in the Service Manual.

Keep this Owner’s Manual aboard your motorcycle at all times so that you can

refer to it whenever you need information.

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This manual should be considered a permanent part of the motorcycle and should

remain with the motorcycle when it is sold.

prior written permission.

This publication includes the latest information available at the time of printing.

However, there may be minor differences be twee n the actual p roduct and illustra-

tions and text in this manual.

All products are subject to change without prior notice or obligation.

KAWASAKI HEAVY INDUSTRIES, LTD.

Motorcycle & Engine Company

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TABLE OF CONTENTS

SPECIFICATIONS............................... 10

LOCATION OF PARTS ....................... 14

LOADING INFORMATION.................. 17

GENERAL INFORMATION................. 20

Meter Instruments ............................ 20

Speedometer and Tachometer ..... 21

LCD (Clock, Odometer, Trip

Meter)........................................ 22

Warning/Indicator Lights ............... 25

Key................................................... 27

Ignition Switch/Steering Lock........... 27

Right Handlebar Switches................ 29

Engine Stop Switch: ..................... 29

Starter Button: .............................. 30

Left Handlebar Switches .................. 30

Dimmer Switch: ............................ 30

Turn Signal Switch:....................... 31

Horn Button: ................................. 31

Brake/Clutch Lever Adjuster ............ 31

Fuel Tank Cap .................................. 32

Fuel .................................................. 33

Fuel Requirement: ........................ 33

Filling the Tank:............................. 35

Stands.............................................. 37

Seat.................................................. 38

Helmet Hook/Holding Cable............. 40

Tool Kit ............................................. 41

Document Compartment .................. 42

Tying Hooks ..................................... 42

Rear View Mirror .............................. 43

BREAK-IN ........................................... 44

HOW TO RIDE T HE MOTO RC YCLE .46

Starting the Engine .......................... 46

Jump Starting................................... 48

Moving Off........................................ 51

Shifting Gears .................................. 52

Braking............................................. 53

Stopping the Engine......................... 55

Stopping the Motorcycle in an

Emergency ................................... 55

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Parking............................................. 56

Catalytic Converter........................... 58

SAFE OPERATION............................. 60

Safe Riding Technique ..................... 60

Daily Checks .................................... 63

Additional Considerations for High

Speed Operation .......................... 66

MAINTENANCE AND ADJUSTMENT 68

Periodic Maintenance Chart............. 68

Engine Oil ........................................ 78

Spark Plugs...................................... 84

Kawasaki Clean Air System ............. 85

Valve Clearance ............................... 86

Air Cleaner ....................................... 86

Throttle Control System ................... 91

Engine Vacuum Synchronization ..... 93

Idle Speed........................................ 94

Clutch............................................... 95

Drive Chain ...................................... 97

Brakes.............................................. 105

Brake Light Switch ........................... 110

Front Fork......................................... 112

Rear Shock Absorber....................... 113

Wheels ............................................. 116

Spoke and Rim: ............................ 119

Battery.............................................. 120

Headlight Beam................................ 127

Fuses ............................................... 128

General Lubrication.......................... 131

Cleaning Your Motorcycle ................ 132

STORAGE........................................... 138

ENVIRONMENTAL PROTECTION..... 141

OWNER SATISFACTION ................. 142

LOCATION OF LABELS..................... 144

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10 SPECIFICATIONS

SPECIFICATIONS

PERFORMAN

CE

Maximum Horsepower

35 kW (48 PS

) @6 500 r/min (rpm)

Maximum Torque

60 N·m (6.1 kgf·m, 44.3 ft·lb) @2 500 r/min (rpm)

Minimum Turning Radius

2.7 m (8.9

ft)

DIMENSIO

NS

Overall L

ength

2190mm(8

6.22 in.)

Overall

Width

790 mm (3

1.10 in.)

Overall

Height

1075mm(

42.32 in.)

Wheelbase

1465mm(

57.68 in.)

Road C le

arance

125 mm (4

.92 in.)

Curb Ma

ss

217 kg (

478 lb)

ENGINE

Type

SOHC, 2-cylinder, 4-stroke, air-cooled

Displacement

773 cm

3

(47.2 cu in.)

Bore ×

Stroke

77.0 ×

83.0 mm (3.03 × 3.27 in.)

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SPECIFICATIONS 11

Compression Ratio 8.4 : 1

Starting System Electric starter

Cylinder Numbering Metho d Left to right, 1-2

Firing Order 1-2

Fuel System FI (Fuel Injection)

Ignition System Battery and coil (transistorized igni tion)

Ignition Timing 0° BTDC @1 200 r/min (rpm)

Spark Plug NGK CR8E

Lubrication System Forced lubrication (wet sump)

Engine Oil

Type :

API SG, SH, SJ, SL or SM with JASO MA, MA1

or MA2

Viscosity:

SAE 10W-40

Capacity : 3.2 L (3.4 US qt)

TRANSMISSION

Transmission Type

5-speed, constant mesh, return shift

Clutch Type

Wet, multi disc

Driving System Chain drive

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12 SPECIFICATIONS

Primary Reduction Ratio 2.095 (88/42)

Final Reduction Ratio 2.467 (37/15)

Overall Drive Ratio 4.403 (Top gear)

Gear Ratio 1st 2.353 (40/17)

2nd 1.591 (35/22)

3rd 1.240 (31/25)

4th 1.000 (28/28)

5th 0.852 (23/27)

FRAME

Caster 27°

Trail 108 mm (4.3 in.)

Tire Size: Front 100/90-19M/C 57H

Rear 130/80-18M/C 66H

Rim Size: Front J19 × 2.15

Rear J18M/C × MT2.75

Fuel Tank Ca paci ty 14 L (3.7 US gal)

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SPECIFICATIONS 13

ELECTRICAL EQUIPMENT

Battery 12V10Ah(10HR)

Headlight High beam 12 V 60 W

Low beam 12 V 55 W

Brake/Tail Light 12 V 21/5 W

Specifications are subject to change without notice.

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14 LOCATION OF PARTS

LOCATION OF PARTS

1. Clutch Lever

2. Left Handlebar Switches

3. Starter Locko ut Switch

4. Meter Instruments

5. Brake Fluid Reservoir (Front)

6. Right Handleb ar Switches

7. Front Brake Lever

8. Ignition Sw it ch/Steering Lo ck

9. Throttle Grip

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LOCATION OF PART S 15

1. Front Fork

2. Headlight

3. Turn Signal Lights

4. Fuel Tank Cap

5. Idle Adjusting Screw

6. Air Cleaner Element

7. Junction Box (F use Box)

8. Seat Lock

9. Helmet Hook

10. Grab Rail

11. Tying Hook

12. Tail/Brake Light

13. Brake Disc

14. Shift Pedal

15. Center Stand

16. Side Stand

17. Battery

18. Muffler

19. Rear Shock Absorber

20. Drive Chain

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16 LOCATION OF PARTS

1. Helmet Holding Cable

2. Tool Kit

3. Air Cleaner Element

4. Seat

5. Rear Brake Pedal

6. Spark Plugs

7. Brake Lin ing Wear Ind icator

8. Rear Brake Light Switch

9. Oil Filler Cap

10. Oil Level Inspection Window

11. Oil Drain Bolt

12. Oil Filter

13. Horn

14. Brake Caliper

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LOADING INFORMATION 17

LOADING INFORMATION

WARNING

Incorrect loading, improper in-

stallation or use of accessories,

or modification of your motorcy-

cle may result in an unsafe riding

condition. Before you ride the

motorcyc le , make sure it is not

overloaded and that you have

followed these instructions.

With the exception of genuine

Kawasaki Parts and Accessories,

Kawasaki has no control over the

design or application of accessories.

In som e cases, improper installation

or use of a ccess ories, or motorcycle

modification, will void the motorcycle

warranty, can negatively affect per-

formanc e, and can even be illegal.

In selecting and using accessories,

and in loading the motorcycle, you are

personally responsible for your own

safety and the safety of other persons

involved.

NOTE

○

Kawasaki Parts and Accessories

have been specially designed for

use on Kawasaki motorcycles. We

strongly recommend that all parts

and accessories you add to your

motorcycle be genuine Kawasaki

components.

Because a motorcycle is sensitive to

changes in weight and aerodynamic

forces, you must take extreme care

in carrying cargo, passengers and/or

in the fitting of additional accessories.

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18 LOADING INFORMATION

The following general guidelines have

been prepared to assist you in making

your determinations.

1. Any passenger should be thor-

oughly familiar with motorc ycle op-

eration. The passenger can affect

control of the motorcycle by im-

proper positioning during cornering

and sudden movements. It is impor-

tant that the passenger sit s till while

the motorcycle is in motion and not

interfere with the operation of the

motorcy c le. Do not carr y animals

on your motorcycle.

2. You should instruct any passenger

before riding to keep his feet on the

passenger footpegs and hold on to

the operator or grab rail. Do not

carry a passenger unless he or she

is tall enough to reach the footpegs

and footpegs are provided.

3. All baggage should be carried as

low as possible to reduce the effect

on the m otorcycle center of gravity.

Baggage weight should also be dis-

tributed equally on both sides of the

motorcycle. Avoid carrying baggage

that extends beyond the rear of the

motorcycle.

4. Baggage should be securely at-

tached. Make sure that the baggage

will not m o ve around while you are

riding. Recheck baggage security

as often as possible (not while the

motorcycle is in motion) and adjust

as necessary.

5. Do not carry heavy or bulky items on

a luggage rack. They are designed

for light items, and overloading can

affect handling due to changes in

weight distribution and aerodynamic

forces.

6. Do not install accessories or carry

baggage that impairs the perfor-

mance of the motorcycle. Make

sure that you have not adversely

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LOADING INFORMATION 19

affected any lighting components,

road clearance , banking capability

(i.e., lean angle), control operation,

wheel travel, front fork movement,

or any other aspect of the motorcy-

cle’s operation.

7. Weight attached to the handlebar or

front fork will increase the mass of

the steering asse mbly and can re-

sult in an unsafe riding condition.

8. Fairings, windshields, backrests,

and other large items have the ca-

pability of adversely affecting stabil-

ity and handlin g o f the motorcycle,

not only because of their weight, but

also due to the aerodynamic forces

acting on these surfaces while the

motorcycle is in operation. Poorly

designed or installed items can re-

sult in an unsafe riding condition.

9. This m otorcy cle wa s not intend ed

to be equipped with a sidecar or to

be used to tow any trailer or other

vehicle. Kawasaki does not manu-

facture sidecars or trailers for m o-

torcycles and cannot predict the ef-

fects of such accessories on han-

dling or stability, but can only warn

thattheeffectscanbeadverseand

that Kawasaki cannot assume re-

sponsibility fo r the results of suc h

unintended use of the motorcycle.

Furthermore, any adverse effects on

motorcycle components caused by

the use of such accessories will not

be remedied under warranty.

Maximum Load

Weight of rider, passeng er, baggage,

and accessories must not exceed 183 kg

(403 lb).

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Kawasaki W800 - 2011 Owner's manual

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