DAELIM A-FOUR - Quick start guide

Category
Scooters
Type
Quick start guide
OPERATOR AND PASSENGER
This motorcycle is designed to carry the operator and one passenger.
ON-ROAD USE
This motorcycle is designed to be used only on the road.
READ THIS OWNER'S MANUAL CAREFULLY
Pay special attention to statements preceded by the following words:
Indicates a strong possibility of severe personal injury or death if instructions are not followed.
Indicates a possibility of personal injury or equipment damage if instructions are not followed.
Gives helpful information.
This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise
transferred to a new owner or operator.
IMPORTANT NOTICE
WARNING
CAUTION
NOTE
SPECIFICATION 3
OPERATION INSTRUCTION 4
SAFETY PRECAUTIONS
4
PRIOR TO STARTING VEHICLE 5
CORRECT ATTIRE 5
OPERATION 6
CARGO 6
MODIFICATION 7
ATTACHMENT 7
MUFFLER 7
PARTS LOCATION
8
METER READING AND USAGE
10
METER 10
WARNING AND INDICATOR LAMPS 10
SWITCH OPERATION
11
MAIN SWITCH 11
STARTER BUTTON 12
HEADLIGHT 12
WINKER SWITCH 13
HORN BUTTON 13
EQUIPMENT USAGE
14
HANDLE BAR LOCK 14
MAIN STAND LOCK 14
SEAT LOCK 15
TRUNK 15
DOCUMENT STORAGE AREA 16
BAG HOLDER 16
BRAKE LOCK LEVER 17
CORRECT DRIVING OPERATION
18
STARTING THE ENGINE 18
IF ENGINE CANNOT BE STARTED 20
AFTER STARTING ENGINE 20
PROPER DRIVING METHODS 22
STOPPING 23
SELF INSPECTIONS BEFORE OPERATION
25
INSPECTION OF CONCERNED AREA 26
BRAKE INSPECTION 26
TIRE INSPECTION 27
FUEL CHECK 28
ENGINE OIL CHECK 29
LIGHTS AND WINKER INSPECTION 29
BACK MIRROR INSPECTION 30
FUEL LEAK INSPECTION 30
LICENSE PLATE INSPECTION
·······················
30
1
CONTENTS
MAINTENANCE
····································
30
MAINTENANCE SCHEDULE
·························
31
MAINTENANCE PRECAUTIONS
······················
33
REPLENISHING BRAKE FLUID
·······················
33
BRAKE PAD INSPECTION
··························
34
BRAKE LEVER ADJUSTMENT
·······················
35
REAR BRAKE SHOE INSPECTION
····················
35
REPLENISHING ENGINE OIL
························
36
TRANSMISSION OIL INSPECTION
····················
37
TIRE PRESSURE INSPECTION
······················
37
WHEEL REMOVAL
·································
38
SIDE STAND INSFECTION
··························
39
SPARK PLUG
·····································
40
BATTERY INSPECTION
····························
41
FUSE REPLACEMENT
·····························
42
BULB REPLACEMENT
······························
43
AIR CLEANER ELEMENT INSPECTION
················
45
CABLE RUBBER PART INSPECTION
··················
46
NOTABLES FOR CAR WASHING
·····················
46
STORAGE GUIDE
·································
46
FRAME AND ENGINE NUMBER
····················
47
SAFE DRIVING
······································
48
PREPARATION BEFORE DRIVING
·················
48
DRIVING METHOD
·································
49
DRIVING POSITION
································
49
TAKING POSE OF FELLOW PASSENGER
··············
49
PRECAUTION WHEN DRIVING
·······················
51
STARTING
·······································
52
TURNING METHOD
································
53
PRINCIPLE OF TURN
······························
53
EFFECT OF SPEED
································
53
3 POSITIONS OF TURNING
·························
54
TURNING METHOD
································
55
PRECAUTION WHEN TURNING
······················
56
BRAKING METHOD
································
57
BASIC PRINCIPLE OF BRAKE (FRICTION FORCE)
······
57
RESTRAINT OF BRAKE EFFECT (INERTIA)
············
57
BRAKING METHOD
································
58
COMPARISION OF BRAKING DISTANCE
··············
58
IMPACT WHEN COLLISION
·························
58
WIRING DIAGRAM
··································
59
2
3
SPECIFICATION
LENGTH×WIDTH×HEIGHT(mm)
WHEEL BASE(mm)
GROUND CLEARANCE(mm)
SEAT HEIGHT(mm)
CURB WEIGHT(kgf)
PASSENGER
ENGINE TYPE
PISTON DISPLACEMENT(cc)
BORE AND STROKE(mm)
STARTING SYSTEM
TRANSMISSION TYPE
1,798×683×1,107
1,260
115
750
92
2
AIR COOLED
2 STROKE
49.5
39.0×41.4
START MOTOR / KICK
V - MATIC
IGNITION SYSTEM
BATTERY CAPACITY
FUEL CAPACITY()
OIL CAPACITY()
C.D.I
12V3AH(MF TYPE)
6.0
1.2
120 / 70 - 12 58L
130 / 70 - 12 62L
TELESCOPIC
UNIT SWING OIL DAMPER
HYDRAULIC DISK
DRUM BRAKE
BR8HSA
7
ITEM DATA ITEM DATA
FR.
RR.
FR.
RR.
FR.
RR.
SPARK PLUG
FUSE(A)
TIRE SIZE
SUSPENSION
BRAKE TYPE
This manual describes matters pertaining to correct operation,
safe operation and simple maintenance of the vehicle you
purchased.
To ensure more comfortable and safer operation, make sure to
read this manual carefully prior to operation.
The photographs and drawings shown in this manual may
differ from those of actual vehicles due to changes in vehicle
specifications and modifications made.
This vehicle is designed for 2 riders including the operator.
Careful driving and the wearing of proper attire and safety
equipment are the most important factors in the safe operation
of the scooter. Please obey traffic regulations and do not be
hurried and careless.
Many new vehicle owners operate their newly purchased
vehicles with great care and attention to safety factors.
However, after becoming accustomed to the operations are
often discarded, which can lead to accidents. Please don't let
this happen to you and always approach the operation of your
vehicle with the safety considerations needed.
When operating the vehicle, always keep in mind and obey the
notes of precaution printed on the Safety Precaution Label
attached to the vehicle.
4
OPERATION INSTRUCTION
SAFETY PRECAUTIONS
Do not use polluted gasoline.
Otherwse it cause rust inside the fuel tank, and close the
supply of fuel to the carburetor, leading to an improper
engine starting or may cause serious damage to engine.
Do use genuine oil then it to protect and extend vehicle
life.
As far as any defect caused by contaminated gasoline or
oil, no warranty shall be assured.
Be sure to wear helmet at all time.
Be sure to put on gloves at all time.
Observe the speed regulations.
Beware of muffler affer driving as it is still hot to be
burnt. Especially never children touch on it.
For safety, do not change, alteration or modification the
vehicle.
Regularly conduct specified maintenance inspections.
<Maintenance Inspection Points>
Brakes, Tires, Oil, Lights, Horn, Instruments
Read user's manual carefully.
Conduct maintenance checks prior to operation.
Always maintain vehicle in clean status and carry out specified
maintenance checks.
Make sure to stop engine and stay away from fire when
fueling.
Exhaust gas contains harmful substance such as carbon
monoxide. Start engine in well-ventilated places.
Be sure to wear helmet and gloves at all time for seafty.
Wear shirts or jackets with tight one while driving.
Otherwise it can be caught in the wheel to cause serious
damage by overturn of vehicle.
Many automobile / motorcycle accidents happen because the
automobile driver does not “Look” the motorcyclist.
- Wear bright or reflective clothing.
- Don’t ride in another motorist’s “blind spot”.
Be sure to wear dress to catch an eye to avoid any crash from
behind.
5
PRIOR TO STARTING VEHICLE
CORREC ATTIRE
Be sure wear helmet at all
time and the helmet chin
strapsecurelyfastened.
Alwaysputongloves.
Wearshirtsorjacketswithtight
Choosefittingandlow-heeledshoes.
Operators should naturally fix bodies to keep smooth driving.
The driving position is most important thing to driving safely.
Please always maintain the center of your body in the middle
of seat.
Passengers should firmly fix bodies using both hands and put
both feet on floor panel.
When wanting to turn, slightly lean to body toward the
direction of the turn. It is unsafe if the body is not moved in
union with the vehicle.
Curvy roads and poor, unpaved roads constantly change in
surface quality. Driving on these roads can be unsafe if certain
safety precautions are not followed.
In order to safely drive through these driving conditions,
anticipate coming road conditions, slow down to at least half
the normal speed, and relax your shoulders and wrists while
securely holding the handles.
Driving with one or both hands not holding the handles cause
severe injury or death of the driver resulted from turnover of
vehicle.
When carrying goods, you must keep in mind that operating
the vehicle, especially when turning, will be different.
Make sure not to overload the vehicle with goods as this can
make the vehicle unstable during operation.
6
OPERATION
CARGO
TRUNKMAXIMUMLOAD:10kg
REARCARRIERMAXIMUMLOD:3kg
Modification of vehicle structure or function deteriorates
manipulability or causes exhaust noise to become louder
shortening the vehicle life. These modifications are not only
prohibited by law but also are the acts harmful to other
people.
Except designated attachment by DAELIM MOTOR CO.,
LTD., don’t attach any extra lighting device, otherwise it cause
premature discharging of battery.
Carefully inspect the accessory to make sure it does not
obscure any lights, reduce ground clearance and banking angle,
or limit suspension travel, steering travel or control operation.
Do not add electrical equipment that will exceed the
motorcycle’s electrical system capacity. A blown fuse could
cause a dangerous loss of lights or engine power.
This motorcycle was not designed to pull a sidecar or trailer.
Handling may be seriously impaired if so equipped.
Pay particular attention to fellow passenger so that he/she can
prevent getting burnt by the hot muffler during travel.
7
Pay attention not to overload goods and fasten it
tightly whiling driving.
Do not place articles between the frame body
cover and engine as it is hot to be burnt.
Do not place kind of cloth materials nearby oil
tank cap. If the hole in oil tank cap is clogged, oil
will not flow freely into the engine which can
cause severely engine damage.
Do not attach large or heavy items (such as a
sleeping bag or tent) to the handle bars, fork, or
fender. Unstable handling or slow steering
response may result.
Modifications no warranty shall be assured.
Beware of muffler after driving as it is still hot to
be burnt. Eapecially never children touch on it.
And pay attention to park where pedestrian zoon.
If haystack or vinyl is stuck to the muffler, it might
be fired.
ATTACHMENT
MUFFLER
MODIFICATION
8
PARTS LOCATION
PILLION STEP
MUFFLER
BATTERY
FUEL TANK LID
(BENEATH THE SEAT)
FUSE
FRONT BRAKE LEVER
BACK MIRROR
TIRE
9
PARTS LOCATION
HEADLIGHT
FRONT CUSHION
SIDE STAND
MAIN STAND
BRAKE DISK
BRAKE CALIPER
REAR BRAKE LEVER
SPEEDOMETER
BAG HOLDER
OIL TANK LID
(BENEATH THE SEAR)
REAR CUSHION
AIR CLEANER
ELEMENT
<SPEEDOMETER>
Indicates driving speed. Maintain legal
speed limits to ensure safe operation.
<ODOMETER>
Indicates total distance in kilometers
travelled by the vehicle.
<FUEL WARNING INDICATOR>
When fuel in the fuel tank is low, the fuel
warning indicator turns on.
When this happens, fill the fuel tank with
the gasoline. When the fuel warning
indicator turns on, roughly 1.1 liters of
gasoline can be put in the vehicle to fill
tank.
<OIL WARNING INDICATOR>
When oil in the oil tank is low, the oil
warning indicator turns on.
When this happens, fill the oil tank with
pure oil.
<WINKER INDICATOR>
If the winker switch is operated,
the winker indicator flashes in union
with the flashing of the turn signals.
10
METER READING AND USAGE
METER
WARNING AND INDICATOR LAMP
INDICATOR LAMPS
SPEEDOMETER
WINKER
INDICATOR
ODOMETER
OILWARNING
INDICATOR
FUELWARNING
INDICATOR
If the oil warning indicator turns on
after the main switch is placed to an
“ON” position, quickly fill the oil
tank using pure oil
To avoid running out of fuel which
might cause severe injury due to a
engine abruptly stop.
1. ON.... Starts engine. Key can not be
pulled out.
2. OFF....Stops engine. Key can be
placed in or taken out of the
main switch.
3. LOCK....Locks handle bars. Key can be
placed in or taken out of the
main switch.
4. OPEN....When seat lock is released,
key returns to its original
position (OFF). Key can be
placed in or taken out of the
main switch.
11
Do not operate main switch key
whiling driving.
If the main switch key is placed on
Off or Lockposition, all
electrical system will not function.
Never operate the main switch key
during travel as it might cause
unexpected accidents.
If it is necessary to remove the main
switch key, stop the vehicle first
prior to removing.
When you park the vehicle and
leave it, please lock handle bars and
take out the key.
If the key is left in ONposition
without starting engine, battery is
discharged.
Rotate key smoothly without
pressing to turn to OPEN.
Do not use a number of keys
together with a metal key holder.
The keys and the key holder may
cause scratches or other damage to
the cover while operating the
vehicle.
(Recommend cloth or leather key
holders)
MAIN SWITCH
SWITCH OPERATION
MAINSWITCH
KEY
The engine is started pressing this button
when pressed in a state where the main
switch key is placed to an ON position
and the brake lever is pulled.
<TURNING ON HEADLIGHT>
Put main switch key in “ON” position and
turn on headlight switch.
<HEADLIGHT HIGH/LOW BEAM SWITCH>
High beam or low beam can be operated
by the use of high/low beam switch.
HIGH BEAM
...... used when needing extra
light.
LOW BEAM
...... used when other vehicles
are present, in the city, etc.
12
HEADLIGHT
The engine will not start if the brake
lever is not grab.
Do not hold the brake lever and
pull the throttle grip when the
engine was started. It may damage
the engine.
START BUTTON
HEADLIGHTHIGH/LOW
BEAMSWITCH
STARTBUTTON
SWITCH POSITION FUNCTION
Headlight, taillight,
position lamp and
meter lights on.
Position lamp, taillight,
and meter lights on.
Light turned off.
(OFF)
(P)
(H)
(LO)
D
(HI)
D
HEADLIGHTSWITCH
If this switch is turned on when the main
switch is in an ON position, the winker will
operate.
(R)....used when making a right turn.
(L)....used when making a left turn.
The horn is sounded if the horn button is
pressed when the main switch is in an ON
position.
13
Use the high beam only in the
suburban road or when the usage of
the high beam not hinder the safe
driving of the car ahead.
The winker switch does not auto-
matically turn back to its original
position after completing the turn.
Please set the switch back to its
center position after turning.
WINKER SWITCH
HORN BUTTON
WINKERSWITCH
HORNBUTTON
<LOCKING>
To lock the steering, turn the handlebars
all the way to the left, turn the key to
LOCK while pushing in. Remove the key.
<UNLOCKING>
To unlock the steering, turn the key to the
OFF position.
It can be locked up in the main stand
using the supplementary device(key, wire)
for buglarproofing.
14
HANDLE BAR LOCK MAIN STAND LOCK
EQUIPMENT USAGE
HANDLEBAR
LOCK
Check to the handle bars securely
locked by lightly moving to the left
and right.
Pay attention not obstruct traffic
when the parking.
MAINSTANDLOCK
<LOCKING>
The seat automatically locks when the
seat is pushed in its downward position,
Lightly pull upward on the seat to make
sure the seat has been properly locked.
<UNLOCKING>
Turn the main switch key from OFF to
OPEN to open the seat.
There is a trunk under the seat.
The seat is opened to gain access to the
trunk by using the main switch key on
the seat lock.
TRUNK MAXIMUM LOAD:10kg
15
SEAT LOCK TRUNK
SEATLOCK
As the seat automatically locks, take
special care not to accidently leave the
key in the trunk.
Make sure that the seat is securely
locked after closing the seat.
Driving with unlocked seat lock may
cause danger.
When the seat lock is out of order, do
not operate it further and inspect it in
the closest authorized repair center.
TRUNK
There is a document storage area on the
bottom of the seat. Store the owner’s
manual and the maintenance notebook in
this area.
For ease in carrying bags and similar
items, they should be hung from the
bag holder which is fitted for this
purpose.
16
Make sure that the seat is securely
locked after closing the seat.
An unlocked seat can hinder the
operation of the vehicle.
The temperature inside the trunk
rises due to heat from the engine. Do
not place foodstuffs and other articles
that can be damaged easily by heat.
Also do not place flamm-able
materials in the trunk.
Do not place valuable or fragile
goods in trunk.
As water can enter the trunk when
washing, make sure to remove articles
that can be damaged by water.
Do not attempt to carry very heavy or
bulky loads since this would affect
the stability and steering
characteristics of the scooter.
DOCUMENT STORAGE AREA BAG HOLDER
DOCUMENTSTORAGEAREA
BAGHOLDER
<SETTING>
Squeeze tightly on the rear brake lever.
Move the brake lock lever in the
direction of the arrow in the drawing
and place it in the groove of the brake
lever.
Release your hand from the rear brake
lever and the rear wheel will be
locked.
<RELEASING>
Squeeze tightly on the rear brake lever
and the lock lever will be automatically
released.
Release your hand from the rear brake
lever and the rear wheel will be
unlocked.
17
If the rear brake is not adjusted
properly, it will not be able to lock.
Please refer to page 35 for instruc-
tions on rear brake adjustment.
BRAKELOCKLEVER
BRAKE LOCK LEVER
18
Be sure to check the oil, gasoline, etc.,
before starting the engine.
Please keep in mind that the main stand
is erect while engine started.
Drive with care for safety and
considering vehicle life.
For 1 month (or 1,000km) after pur-
chasing the vehicle, drive shall avoid
fast start and acceleration.
Always follow the proper starting procedure
described below.
This motorcycle is equipped with a side
stand ignition cut-off system.
The engine cannot be started if the side
stand is down.
Lock the rear wheel.(see p. 17)
Turn the main switch to an ON
position.
Start engine with cell or kick.
CORRECT DRIVING OPERATION
STARTING THE ENGINE
Make sure that the rear wheel is locked
when engine started to prevent an
unexpected quick start of the vehicle.
Locking is not made if the rear wheel
brake is not adjusted correctly.
Pay attention the hand or any part of
the body not to contact with the rear
wheel when accelerating the vehicle
with the main stand erected.
If the rear wheel put on ground when
accelerating the vehicle with main
stand erected, the vehicle can go
forward abruptly resulting in injury of
the driver.
If the oil warning indicator turns on
after the main switch is “ON”
position, quickly refill the oil tank
using pure oil. Due to engine
premature worn or seized.
Never run the engine in an closed
area. The exhaust contains poisonous
carbon monoxide gas that can cause
loss of consciousness and lead to
death.
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DAELIM A-FOUR - Quick start guide

Category
Scooters
Type
Quick start guide

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