Hyundai HCP9000 User manual

Brand: Hyundai

Model: HCP9000

Category: Power generators

Type: User manual

Hyundai HCP9000 is a portable dual-fuel generator, powered by either gasoline or LPG. It's rated for 9000 maximum watts and 7500 running watts, providing ample power for various applications, including home backup, camping, job sites, or recreational activities. The generator features a user-friendly control panel with a voltmeter, circuit breakers, and an on/off switch for easy operation and monitoring. It's equipped with multiple AC outlets, including a 120V AC receptacle, a 120/240V twist-lock receptacle, and a DC outlet for versatility in powering different devices and tools.

Dual-Fuel Portable Generator

User Manual

Licensed by Hyundai Corporation, Korea.

HCP9000-0711-02

Thank you for purchasing this Hyundai Power Equipment

Generator.

Please register this product in order to ensure warranty

service in the future.

This manual covers the safety, operation and maintenance

procedures for the HCP9000.

All information in this publication is based on the latest

product information available at the time of print. Visit

www.powerbyhyundai.com for manual updates and

operation notices.

No part of this publication may be reproduced without

written permission. Please keep this manual together with

the Owners Card. Contact Hyundai Power Equipment at

the numbers listed on the Owners Card if warranty service

is required.

It is important that anyone operating this product read and

understand the manual prior to use.

Warranty Information

Warranty service, operation assistance and product support is provided by

Midland International Inc., a licensed manufacturer of Hyundai Power Equipment.

www.powerbyhyundai.com

TECHNICAL ASSISTANCE

1-855-706-8475

CUSTOMER SERVICE

1-877-528-3772 (toll-free)

SALES

1-503-534-3684

Component Certiﬁcations

This product contains components certied by the following agency:

TABLE OF CONTENTS

1.0 - OPERATION SAFETY

1.1 - Operation Safety 8

1.2 - AC Safety Guidelines 9

1.3 - Maintenance Safety 9

1.4 - Other Safety Hazards 10

2.0 - COMPONENTS

2.1 - Identication 11

3.0 - PRE-OPERATION INSPECTION

3.1 - Engine Oil Check 14

3.2 - Fuel Level Check 15

3.3 - Air Filter Check 16

4.0 - OPERATION

4.1 - Mounting Instructions 17

4.2 - LPG Conversion 18

4.3 - Battery Connection 19

4.4 - Starting the Generator 20

4.5 - Using the Generator 24

4.6 - Using DC Output 25

4.7 - Stopping the Generator 26

5.0 - MAINTENANCE

5.1 - Importance of Maintenance 27

5.2 - Maintenance Schedule 27

5.3 - General Inspection 28

5.4 - Air Filter Service 28

5.5 - Oil Maintenance 29

5.6 - Spark Plug Service 30

5.7 - Handling and Storage 31

6.0 - TROUBLESHOOTING

7.0 - SPECIFICATIONS

8.0 - WIRING DIAGRAMS

WARRANTY

SAFETY

1.1 - Operation Safety

• Always perform a pre-operation check before starting the engine.

• Properly clean and maintain the equipment.

• Operate the generator according to instructions for safe and dependable

service.

• Read user manual carefully before operating this product! Failure to do

so may result in serious harm to the user and to the equipment.

• Before operating the generator, read the user manual carefully.

Otherwise, it may result in personal injuries or equipment damage.

• Never run the generator in an enclosed area to avoid harm from exhaust

emissions of a poisonous carbon monoxide gas.

• Be careful not to touch the exhaust system, compressor pump or

discharge tubing during operation due to risk of burns.

• Pay attention to the warning labels. The engine exhaust system will

become heated during operation and remain hot immediately after the

engine is stopped.

• Gasoline is a highly ammable and explosive liquid. Refuel in a well

ventilated area with the engine stopped.

• When refueling the generator, keep it away from cigarettes, open ames,

smoke and/or sparks.

• Connections for standby power to a building’s electrical system must be

done by a qualied electrician and must comply with all applicable laws

and electrical codes. Improper connections may cause serious injuries

to electrical workers during a power outage, and when the utility power

is restored, the generator may explode or cause res.

• Place the generator at least 3 feet away from buildings or other

equipment during operation.

• Run the generator on a level surface. Tilting the generator may result in

fuel spills.

• Know how to stop the generator quickly and understand operation of

all the controls. Never permit anyone to operate the generator without

proper instructions.

• Keep children, pets and machinery with rotating parts away during

operation.

• Do not operate the generator in rain or snow.

• Do not allow any moisture to come in contact with the generator.

• Do not touch the spark plug while the engine is operating or shortly after

the engine has been shut down

1.2 - AC Safety Guidelines

Before connecting the generator to an electrical device or power cord:

• Make sure that everything is in proper working order. Faulty devices or

power cords can lead to an electrical shock.

• Turn off the generator immediately if the device begins to operate

abnormally. Then disconnect the device and investigate the problem.

• Make sure that the electrical rating of the device does not exceed that of

the generator. If the power level of the device is between the maximum

output power and the running power of the generator, the generator

should not be used for more than 30 minutes.

• The connections from the generator to the household power supply

should be done by professional electrical technicians. Improper

connections may lead to a re hazard or damages to the generator set.

1.3 - Maintenance Safety

• After any maintenance is performed, wash immediately using soap and

clean water because repeated exposure to lubricant may cause skin

irritation.

• Do not clean the lter element with ammable liquids like gasoline

because an explosion may occur.

• Turn off the engine before performing any maintenance. Otherwise it can

cause severe personal injury or death.

• Allow the generator set to cool down before performing any

maintenance.

• Always wear safety glasses when cleaning the generator set with air.

• Do not clean the generator set with a pressure washer because it can

cause damage to the generator set.

• Before working with batteries, ventilate the area, wear safety glasses, do

not smoke and always disconnect the negative cable rst and reconnect

it last.

• Use rubber gloves when coming into contact with engine oil.

• Always stop the generator set before removing the oil ller cap.

• Only qualied maintenance personnel with knowledge of fuels,

electricity, and machinery hazards should perform maintenance

procedures.

1.4 - Other Safety Hazards

• To avoid breathing in poisonous carbon monoxide from the exhaust

gases, adequate ventilation should be provided if the generator set is

running in a partially enclosed space.

• If the generator set is stored outdoors, check all the electrical

components on the control panel before each use. Moisture can

damage the generator and can lead to an electric shock.

2.0 - COMPONENTS

2.1 - Identiﬁcation of Components

LOW OIL

ACEITE BAJO

VOLT METER

VOLTÍMETRO

MASTER BREAKER

AB C

INTERRUPTOR PRINCIPAL

MARCHE

OFF

ARRÊT

120V 20A AC/CA

12V DC/CD

120V/240V

AC/CA

MARCHE

OFF

ARRET

AC 120V

20A

CA 120 V

DC 12V

CD 12 V

CIRCUIT BREAKERS

INTERRUPTOR DE CIRCUITOS

HCP

9000

COMMERCIAL

BLUE COMPONENTS REQUIRE ATTENTION DURING STARTUP

PRESTAR ATENCIÓN A LOS COMPONENTES EN AZUL DURANTE EL ENCENDIDO

9000W

MAXIMUM POWER

POTENCIA MÁXIMA

7500W

RUNNING POWER

POTENCIA DURANTE EL

FUNCIONAMIENTO

CONTROL INACTIVO

ARRANQUE DEL MOTOR

IGNICIÓN

120V AC

Receptacle

Master

Breaker

Switch

Idle

Control

Switch

Engine

Ignition

Switch

On/Off

Switch

120/240V

Twistlock

Receptacle

Voltmeter

DC Outlet

Low Oil

Light

Ground

Terminal

Circuit

Breakers

RECARGABLE SELLADA PLOMO Y

ACIDO

•No cargar dentro de un recipiente sellado

•Evite corto circuitos

•Recargar después del uso

•Debe ser desechada y reciclada de forma

apropiada.

•Nunca desmantelar o calentar a más de

•Nunca incinerar

•Riesgo de fuego o explosión

Enjuague con un producto solvente de

solvente cada 45 o 50 horas de utilización.

se realiza en condiciones de mucho polvo.

Una vez que esté limpio y seco, sumerja el

de aceite y reinstale.

MAN TENIMIENTO

DEL FILTRO DE AIRE

Rinse with cleansing solvent and dry.

every 10 hours if operating under dusty

oil when clean and dry, then squeeze out

excessive oil and reinstall.

Antes de apagar el motor, DESCONECTE TODOS LOS EQUIPOS QUE ESTEN

CONECTADOS AL GENERADOR o desconecte el interruptor de circuitos para

evitar daños al alternador

ATENCION!

•Nunca añadir combustible cuando el motor esté funcionando.

•combustible cuando el motor esté caliente

•Siempre añadir combustible en un área ventilada

•Limpiar bien cualquier derrame de combustible

ATENCION!

3.0 Pre-Operation Inspection

Exhaust gas contains poisonous carbon monoxide. Never run the generator

in an enclosed area. Be sure to provide adequate ventilation. Operate the

generator on a level surface. If the generator is tilted, fuel spillage may result.

Keep away from rotating parts while the generator is running. The generator is

air-cooled and may be damaged if ventilation is inadequate.

3.1 - Engine Oil Check

1. Ensure the generator is on a level surface.

2. Inspect engine oil:

• Take out the oil ller cap and clean the dipstick.

• Check the oil level by reinserting the oil ller cap without rotating it.

Remove the oil ller cap and examine the oil level. If the oil level is at

or below the lower level, rell the oil to the upper limit mark. (10W30)

Reinsert the oil ller cap and tighten securely. (Refer to gure)

Engine oil is a major factor affecting engine performance and service life. Non-

detergent or vegetable oils are not recommended.

3.2 - Fuel Level Check

1. Check the fuel level by reading the gauge or removing the fuel tank cap

to visually check the level.

2. Refuel if level is too low. Tighten the fuel tank cap securely after relling

(Refer to Fig. 3.1)

Gasoline is highly flammable and explosive under certain conditions. Refuel in

a well-ventilated area with the engine stopped. Do not smoke or allow open

flames or sparks in the area where the generator is being refueled or where

gasoline is stored. Do not overfill the tank. Be careful not to spill fuel when

refueling. Wipe up any spilled gasoline and let the area dry before starting the

engine.

Gasoline substitutes such as gasohol are not recommended. They may be

harmful to the fuel system components

3.3 - Check the Air Filter

1. Loosen the knob and remove the air lter cover. Remove the air lter

element and observe for cleanliness.

2. Clean the air lter element with soap and water or solvent. Squeeze dry

and then soak in clean engine oil.

3. Squeeze out all excess oil and reinstall. Replace the element if it is

damaged.

Check the air filter using the maintenance schedule. Always inspect air filter

before using the generator. Clean Air Filter every 3 months or after 50hrs of

operation according Section 5.4: Air Filter Service procedure.

4.0 - OPERATION

4.1 - Mounting Instructions

NUMBER PART NAME QUANTITY

1 Gas Hose 1

2 Seal 1

3 Sky Hook 1

4 Rubber Cover 2

5 Frame Tube Clamp 2

6 Washer 4

7 Wing Bolt 4

INSTALLING SKY HOOK

1. Locate mounting stickers on top frame tubes and place rubber covers,

around frame in this spot.

2. Slide the sky hook part under the top frame tubes, aligned with the

rubber covers.

3. On each side, hook in the frame tube clamp(5) through the slot of the

sky hook and around the top half of the top frame tubes.

4. Holding the frame tube clamp in place with one hand, insert and twist to

tighten the Wingbolts with washers attached. Make sure the wingbolt is

tightly secured before use.

4.2 - Connecting to LPG Fuel Source

1. Locate the LPG converter on the backside of the generator

2. Place two seals on the inlet valve located on the converter.

3. Attach small end of the Gas Hose(1) to the LPG converter and tighten

around the seal.

4. Connect gas hose to propane fuel source. Do not turn on propane

source prior to following the steps outlined in section 4.4

4.3 - Electric Start Battery Connection

Batteries produce explosive gases. Keep sparks, flames and cigarettes away

from battery. To prevent the possibility of creating a spark near the battery,

connect charging cables to battery terminals first, then to the generator. When

disconnecting, disconnect the cables at the generator first.

1. Connect the red cable with the positive terminal of the battery. Ensure

the connection is secured by using the fastener at the battery terminal.

2. Connect the black cable with the negative terminal of the battery. Ensure

the connection is secured by using the fastener at the battery terminal.

Negative Terminal

(Black)

Positive Terminal

(Red)

Be sure to connect the Electric Start Battery to the HCP9000 Generator set

before operation. Failure to do so will cause the Output Display to function

improperly.

Do not reverse the polarity of the terminals when charging the battery. Serious

damage to the generator and/or battery may occur. Do not attempt to connect

the battery while the generator engine is running. Disconnect the cables from

the battery while the generator is in storage.

4.4 - Starting the Generator Set

GROUND TERMINAL

Before using generator, a ground wire must be connected to the ground terminal.

The Ground terminal is located on the Front Panel. Before using the ground terminal

consult a qualied electrician.

Ground Terminal Symbol:

The HCP9000 generator can be started using three methods.

• Recoil Start Method,

• Electronic Start Method,

• Remote Start Method

IF USING PROPANE FUEL SOURCE

1. Ensure that there is no gasoline in the engine. If gasoline was used in

the most recent operation, start the generator with gasoline source -

once running, close the fuel valve lever and allow engine to run until all

remaining gasoline has been used. After the engine stops, continue to

step 2.

2. Ensure that the fuel valve lever is in the CLOSE position.

3. After tank is properly connected, turn on propane fuel source. Refer to

section 4.2 for LPG connection procedure.

4. Push LPG Converter button 2-3 times to bleed air in the LPG path

5. Push the choke lever in OPEN position.

6. Continue to desired start-up method.

Page is loading ...

Hyundai HCP9000 User manual

Brand: Hyundai

Model: HCP9000

Category: Power generators

Type: User manual

Download PDF

report

Hyundai HCP9000 User manual

Hyundai HCP9000 User manual

Related papers

Other documents