Stratasys Objet WaterJet Installation and User Manual

Type
Installation and User Manual
DOC-01201 Rev.C
Cleaning System
Installation and User Guide
Objet WaterJet
Copyright
Copyright©2012-2019StratasysLtd.Allrightsreserved.
Nopartofthisdocumentmaybephotocopied,reproduced,ortranslatedintoanyhumanorcomputerlanguagein
anyform,norstoredinadatabaseorretrievalsystem,withoutpriorpermissioninwritingfromStratasys.This
documentmaybeprintedforinternaluseonly.Allcopies,shallcontainafullcopyofthiscopyrightnotice.
www.stratasys.com
Trademarks
StratasysandObjetaretrademarksofStratasysand/orsubsidiariesoraffiliatesandmayberegisteredincertain
jurisdictions.Allotherproductnamesandtrademarksarethepropertyoftheirrespectiveowners.
EquipmentRecycling
IntheEuropeanUnion,thissymbolindicatesthatwhenthelastuserwishestodiscardaproduct,itmustbesentto
appropriatefacilitiesforrecoveryandrecycling.Forinformationaboutproperdisposal,checkyourpurchase
contract,orcontactthesupplieroftheequipment.
Liability
Stratasysshallnotbeliableforerrorscontainedhereinorforincidentalorconsequentialdamagesinconnectionwith
thefurnishing,performance,oruseofthismaterial.Stratasysmakesnowarrantyofanykindwithregardtothis
material,including,butnotlimitedto,theimpliedwarrantiesofmerchantabilityandfitnessforaparticularpurpose.It
istheresponsibilityofthesystemowner/materialbuyertodeterminethatStratasysmaterialissafe,lawful,and
technicallysuitablefortheintendedapplicationaswellasidentifytheproperdisposal(orrecycling)method
consistentwithlocalenvironmentalregulations.ExceptasprovidedinStratasys'standardconditionsofsale,
Stratasysshallnotberesponsibleforanylossresultingfromanyuseofitsproductsdescribedherein.
Disclaimers
CustomeracknowledgesthecontentsofthisdocumentandthatStratasysparts,materials,andsupplieraresubject
toitsstandardtermsandconditions,availableonhttp://www.stratasys.com/legal/terms-and-conditions-of-sale,
whichareincorporatedhereinbyreference.
Thespecificationsand/orinformationonwhichthisdocumentisbasedaresubjecttochangewithoutnotice.
Feedback
Ifyouhaveanyquestionsorcommentsaboutthewayinformationispresentedinthisdocument,orifyouhaveany
suggestionsforfutureeditions,pleasesendamessageto
c-support@stratasys.com.
DOC-01201 Rev.C 2
Contents
Introduction 5
ObjetWaterJet 6
ForMoreInformation 6
TermsUsedinThisGuide 6
Safety 7
SafetyGuidelines 8
FirstAidforWorkingWithPrintingMaterials 9
ContactwithSkin 9
ContactwithEyes 9
Ingestion 9
Inhalation 10
WasteDisposal 10
Overview 11
MainComponents 12
SizeandWeight 13
ElectricalBox 14
PowerSocketsandCables 14
CoverLatches 15
NozzleSelectionandFlowRegulation 15
FootPedal 16
WasteFilter 16
WaterInlet 16
Installation 17
MountingtheWaterJetontheStand 18
PreparingtheBase 18
PlacingtheWaterJetontheCounterStand 19
PlacingtheWaterJetontheFloorStand 20
LevelingtheWaterJetUnit 22
WaterJetConnections 23
ConnectingtheWaterSupply 24
ConnectingtheDrainHose 25
ConnectingthePowerCables 26
CleaningModels 28
CleaningProcess 29
RemovingExcessSupportMaterialbyHand 29
Capacity 29
RemovingSupportMaterialwiththeWaterJet 30
SprayNozzle 30
JetNozzle 30
DOC-01201 Rev.C ©Copyright 2012-2019 Stratasys. All rights reserved. 3
OperatingtheWaterJet 31
AfterUsingtheWaterJet 32
RemovingSupportMaterialwithSodiumHydroxide 32
Maintenance 33
ReplacingaLamp 34
ReplacingtheWiperFuse 36
MaintainingtheWaterPressurePump 37
Maintenance 37
Troubleshooting 38
DOC-01201 Rev.C ©Copyright 2012-2019 Stratasys. All rights reserved. 4
1
Introduction
Objet WaterJet 6
For More Information 6
Terms Used in This Guide 6
DOC-01201 Rev.C ©Copyright 2012-2019 Stratasys. All rights reserved. 5
ObjetWaterJet
TheObjetWaterJetcleaningunitprovideseasyandfastcleaningofSupportmaterialfrom
modelsprintedonStratasys3Dprintingsystems.
Thisuserguideprovidesinstructionsforinstalling,operatingandmaintainingthefollowing
systems:
OBJ-01200ObjetWaterJet(110–120-volt)
OBJ-01201ObjetWaterJet(220240-volt)
OBJ-01202ObjetWaterJet(100-volt)
ForMoreInformation
Visithttp://www.stratasys.comforinformationonStratasys,itstechnologies,products,and
applicationmethods.
Ifyouhaveanyquestionsabouttheinformationpresentedinthisdocument,orifyouhaveany
commentsorsuggestionsforfutureeditions,pleasesendamessagetoc-
support@stratasys.com.
TermsUsedinThisGuide
resin
Thebasesubstancefromwhichphotopolymer
printingmaterialsaremadeforuseinStratasys
printers.
Modelmaterial Materialusedforbuildingmodels.
Supportmaterial
Materialusedforsupportingthestructureof
modelsduringproduction.Thismaterialislater
removedwiththeWaterJet.
jetnozzle
NozzleforremovingSupportmaterialfromdelicate
parts.
spraynozzle
NozzleforremovingSupportmaterialfromparts
thatarenotdelicate.
DOC-01201 Rev.C ©Copyright 2012-2019 Stratasys. All rights reserved. 6
2
Safety
Safety Guidelines 8
First Aid for Working With Printing Materials 9
ContactwithSkin 9
ContactwithEyes 9
Ingestion 9
Inhalation 10
Waste Disposal 10
DOC-01201 Rev.C ©Copyright 2012-2019 Stratasys. All rights reserved. 7
SafetyGuidelines
Thefollowinggeneralguidelines,togetherwiththeinstructionsprovidedthroughoutthisuser
guide,ensureusersafetywhileoperatingandmaintainingtheWaterJetsystem. If the system
is not operated as specified, the user’s safety might be compromised.
InstallationandremovaloftheWaterJetsystemshouldonlybedonebyqualifiedservice
personnel.
Serviceoperationsshouldbeperformedonlybypersonnelwhohavebeeninstructedin
relevantsafetyprecautions.
AllpersonneloperatingormaintainingtheWaterJetsystemshouldknowthelocationoffirst
aidandemergencyequipmentandhowtousethem.Never block access to this
equipment.
Readandfollowsafetyandmaintenanceinstructionsthatcomewiththewaterpressure
pump.
Donot directthepressurizedstreamofwateratpeople,animalsorobjects.
ChecktheWaterJethosesbeforeeachcleaningsession.DonotoperatetheWaterJetifa
hoseisdamagedorcrimped.
NeveroperatetheWaterJetwhilethecoverisopen.
Wearearplugsforprotectionagainstloudnoise.
Ifyousupplyorreplacethepowercable,makesurethatitmeetstherequirementsspecified
inthisdocument.
ThepowercableshouldbeconnectedataneasilyaccessibleoutletneartheWaterJet.
Thewalloutletmustbeprotectedbyaresidualcurrentdevice(RCD).
Neverconnectthepowerplugtoanoutletthatdoesnothaveaground(earth)wire,andnever
disconnecttheground.Doingsocanexposetheoperatortoseriousdangerfromelectric
shock.
Protectelectricalconnectionsfromcontactwithwatersprayandmoisture.
Neverinsertscrewdrivers,wires,orotherobjectsintothepumporpowersupplyhousing.
SeveralpartsoftheWaterJetcanremainextremelyhotafteruse.Avoidtouchingthemain
powersupply,thewipermotor,thewaterpumpandthelampsuntiltheyhavecooled.
Notifyco-workersandthosewhohaveaccesstotheWaterJetsystembeforebeginningnon-
routineandhazardouswork.
Reportanypotentialdangersandsafety-relatedaccidentstoyoursafetyofficerortoother
appropriateauthorities.
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FirstAidforWorkingWithPrintingMaterials
Fullycuredmodelspresentnosafetyorhealth-relatedissues.Ifskinoreyescomeintocontact
withuncuredprintingmaterial,washtheareaimmediatelyandthoroughlywithwater,andfollow
thefirst-aidinstructionsbelow.
ContactwithSkin
Ifuncuredprintingmaterialcomesincontactwithskin:
Immediatelywashtheaffectedareathoroughlywithsoapandcoolwater,andthenremove
contaminatedclothing.Payparticularattentiontoflushingthehair,ears,noseandotherparts
ofthebodythatarenoteasilycleaned.
Usecoolwatertopreventskinporesfromopening,sothattheliquidmaterialdoesnoteasily
penetratetheskin.
Donotusesolventstocleanskin.
Iflargeareasofskinhavebeenexposed,orifprolongedcontactresultsinblisters,seek
medicalattention.Inanycase,ifirritationpersists,seekmedicalattention.
Avoidtheaccidentaltransferofprintingmaterialfromthehandstootherareasofthebody,
especiallytotheeyes.
Ifprotectivecreamwasused,donotreapplyituntiltheskinhasbeencompletelycleansed.
ContactwithEyes
Ifuncuredprintingmaterialcomesincontactwiththeeyes:
Flushimmediatelywithlargeamountsofwaterfor15minutesandseekmedicalattention.
Avoidsunlight,fluorescentlight,andothersourcesofultravioletradiation.
Thewearingofcontactlenseswhenhandlingliquidprintingmaterialsisnotrecommended.Ifthe
liquidsplashesintotheeyeswhencontactlensesareworn:
Immediatelyremovethelensesandflushtheeyeswithwater.
Cleananddisinfectthecontaminatedlenses.
Donotwearcontactlensesuntileyeirritationdisappears.
Ingestion
Ifprintingmaterialisswallowed,refertotheinstructionsincludedwiththecartridge.Seek
medical attention immediately.
DOC-01201 Rev.C ©Copyright 2012-2019 Stratasys. All rights reserved. 9
Inhalation
Vaporsfromprintingmaterialscanbeirritatingtotherespiratorysystem.Ifrespiratoryirritation
occurs:
Exposethevictimtofreshairimmediately.
Seekmedicalattentionimmediately.
Keepthepatientwarmbutnothot.
Neverfeedanythingbymouthtoanunconsciousperson.
Oxygenshouldbeadministeredbyauthorizedpersonnelonly.
Ifthevictimhasstoppedbreathing,performartificialrespirationorcardiopulmonary
resuscitation.
WasteDisposal
Fullycuredmodelspresentnospecialsafetyorhealth-relatedissues.However,checkiflocal
regulationsregardcuredandpartiallycuredresinsashazardousindustrialwaste,andcomply
withallapplicableregulationsgoverningtheirdisposal.
DOC-01201 Rev.C ©Copyright 2012-2019 Stratasys. All rights reserved. 10
3
Overview
Main Components 12
Size and Weight 13
Electrical Box 14
Power Sockets and Cables 14
Cover Latches 15
Nozzle Selection and Flow Regulation 15
Foot Pedal 16
Waste Filter 16
Water Inlet 16
DOC-01201 Rev.C ©Copyright 2012-2019 Stratasys. All rights reserved. 11
MainComponents
TheObjetWaterJetsystemconsistsofthefollowingmaincomponents:
1. WaterJetunit(andstand)
2. waterpressurepump
3. metalbase
4. standextensions
Figure1WaterJetsystemcomponents
Note:
ThewaterpressurepumpsuppliedwiththeWaterJetmightdifferfromthe
waterpressurepumpshownabove.
YoucanconfiguretheObjetWaterJetunittostandonthefloororonatablebyaddingor
removingthestandextensions.
DOC-01201 Rev.C ©Copyright 2012-2019 Stratasys. All rights reserved. 12
SizeandWeight
ThefollowingtableliststhesizeandweightoftheObjetWaterJetunitandwaterpump.
Unit W×H*×D(cm) W×H*×D(in.) Weight
WaterJetwithtablestand 58×75×70
22.8×29.5×
27.5
25.6kg/56.3lb
WaterJetwithfloorstand 58×155×70 22.8×61×27.5 30kg/66lb
Water
Pressure
Pump
220-240V 29.5×55.6×24 11.6×21.9×9.4 9kg/19.8lb
110-120V 31.8×57.2×22.9 12.5×22.5×9 7kg/15.4lb
100V 22.9×58.4×35.6 9×23×14 7.3kg/16lb
*Whenitscoverisopen,theeffectiveheightoftheWaterJetunitincreasesby25cm(9.8inches).
Figure2DimensionsoftheWaterJetunitinstalledonatable
Figure3DimensionsoftheWaterJetunitinstalledwithstandextensions
DOC-01201 Rev.C ©Copyright 2012-2019 Stratasys. All rights reserved. 13
ElectricalBox
Apowerswitchlocatedontheelectricalbox(seeFigure4),onthebackoftheWaterJetunit
turnstheentiresystemonandoff.Therefore,theswitchonthewaterpumpcanbelefton.
ThelampsinsidetheWaterJetturnonwhentheWaterJetisswitchedon.
Figure4ElectricalboxatthebackoftheWaterJetunit
PowerSocketsandCables
TwopowersocketsarelocatedatthebackoftheWaterJetunit:
auniversalpowersocket
Thepowercablefromwaterpressurepumpconnectstothissocket.
anIEC320C14powersocket
Themainpowercableconnectstothissocket.
Warning: Electrical Hazard
Leakagecurrentscouldcauseseriouselectricalshock.Makesurethatthe
wallsocketconformstotherequirementsspecifiedintheSitePreparation
Guide.
ToobtaintheSitePreparationGuide,clickhereorcontactyourStratasys
representative.
DOC-01201 Rev.C ©Copyright 2012-2019 Stratasys. All rights reserved. 14
CoverLatches
TwolatchesonthefrontoftheWaterJetunitlockthecover.
Figure5WaterJetcover-lockinglatches
NozzleSelectionandFlowRegulation
Twonozzlesareavailable:
spraynozzle
jetnozzle
Aflowregulatorissuppliedinsomemodels,forcontrollingthewaterflow.
Figure6Nozzleselectorvalveandflowregulator
DOC-01201 Rev.C ©Copyright 2012-2019 Stratasys. All rights reserved. 15
FootPedal
Thefootpedalactivatesthewaterpressurepump.
Figure7Footpedal
WasteFilter
TheSupportmaterialremovedduringthecleaningprocesscollectsinthewastefilteratthe
bottomoftheWaterJetunit.Removeandcleanthewastefilterregularly,preferablyaftereach
model-cleaningsession.
Figure8Wastefilter
WaterInlet
Thehigh-pressurehosefromthewaterpressurepumpconnectstothewaterinletatthebackof
theunit.
Figure9Waterinletconnection
DOC-01201 Rev.C ©Copyright 2012-2019 Stratasys. All rights reserved. 16
4
Installation
Mounting the WaterJet on the Stand 18
PreparingtheBase 18
PlacingtheWaterJetontheCounterStand 19
PlacingtheWaterJetontheFloorStand 20
Leveling the WaterJet Unit 22
WaterJet Connections 23
ConnectingtheWaterSupply 24
ConnectingtheDrainHose 25
ConnectingthePowerCables 26
DOC-01201 Rev.C ©Copyright 2012-2019 Stratasys. All rights reserved. 17
MountingtheWaterJetontheStand
YoucanplacetheWaterJetunitonthefloororonaraisedsurface,suchasatableoracounter.
PreparingtheBase
BeforeassemblingtheWaterJetstand,connectthefourfeettothebaseofthestand(seeFigure
10).
To connect the feet to the base:
1. Prepare—
a17-mmopen-endwrench
4feetwithnuts(supplied)
2. FastenanutoneachoftheWaterJetfeet.
3. Insertthefeetintothebase,throughtheholes.
4. Secureeachofthefeettothebasewithanothernut.
5. Tightenthetopnuts.
Figure10AttachingtheWaterJetfeet
DOC-01201 Rev.C ©Copyright 2012-2019 Stratasys. All rights reserved. 18
PlacingtheWaterJetontheCounterStand
To attach the WaterJet on the counter stand:
1. Prepare—
anM6Allenkey
a13-mmopen-endwrench
8M8Allenscrewswithnuts(supplied)
2. PlacetheWaterJetunitonthebase(seeFigure11).
3. Makesurethematchingattachmentplates(ontheunitandbase)areflush,andthatthe
holesarealigned.
Note:
Thereshouldbenospacebetweentheattachmentplates(ontheunitandon
thebase).
Figure11Attachingthecounterstand
4. InserttheAllenscrewsintotheholesintheattachmentplatesandsecurewiththenuts.
DOC-01201 Rev.C ©Copyright 2012-2019 Stratasys. All rights reserved. 19
PlacingtheWaterJetontheFloorStand
To assemble the floor stand:
1. Prepare—
anM6Allenkey
a13-mmopen-endwrench
16Allenscrewsandnuts(supplied)
2. Fitthestandextensionontothebase(seeFigure12).
3. Makesurethat—
thematchingattachmentplates(onthestandextensionandbase)areflush
theholesarealigned
the“INNERSIDElabelisfacingtheothersideofthestand
Figure12Attachingthestandextensions
4. InserttheAllenscrewsintotheholesintheattachmentplatesandsecurewiththenuts.
5. Repeatsteps1-3fortheotherstandextension.
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Stratasys Objet WaterJet Installation and User Manual

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Installation and User Manual

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