BE SURE POWER IS DISCONNECTED PRIOR TO INSTALLATION!
FOLLOW NATIONAL, STATE AND LOCAL CODES.
READ THESE INSTRUCTIONS ENTIRELY BEFORE INSTALLATION.
The ECIO-xxx-DN or ECOM-DN Module are convenient and cost-effective DeviceNet interfaces
capable of providing discrete control and monitoring of motor starters, drives, and other devices over
a DeviceNet network. The ECIO-xxx-DN or ECOM-DN is designed to provide the following benefits in
both new and existing installations:
reduced field wiring
greater operator efficiency
ease in system startup and commissioning
The ECIO-xxx-DN, DeviceNet I/O Module provides four (4) inputs and two (2) AC/DC rated relay
outputs. It can be DIN rail mounted, or mounted directly to a back panel. The ECIO-xxx-DN or
ECOM-DN compact size, ease of wiring and DeviceNet communications capability makes the use of
traditional discrete devices on DeviceNet cost-effective and simple. The ECIO-xxx-DN or ECOM-DN
Module are compatible with Cutler-Hammer’s Model E777 overload relay. It simply connects to the
side of the E777 and, in addition to the extended I/O functions (ECIO-xxx-DN), permits remote
monitoring and control of the E777 over a DeviceNet network. An additional remote reset input is
available on the ECIO-xxx-DN or ECOM-DN to reset a connected E777.
CONNECTIONS
1. Mount the ECIO-xxx-DN or ECOM-DN in a convenient location in a properly rated enclosure.
ECIO-xxx-DN can be mounted to a back panel using screws or can be snapped onto DIN rail.
2. Connect the five DeviceNet wires to the 5-pin connector on the front of the ECIO-xxx-DN or
ECOM-DN Module. 24VDC should be connected to V+ and V-. Connect the other three wires to
CAN High, CAN Low and Shield.
3. ECIO-DN and ECIO-120-DN Connections
NOTE: ECIO-DN inputs are dry contact inputs only, and ECIO-120-DN input require AC
voltage.
ECIO-DN inputs
Connect one side of each input contact to V+ and connect the other side to I1, I2, I3, or I4. The
ECIO-DN must see the V+ voltage to indicate the input is closed.
ECIO-120-DN inputs
Connect L1 of an AC source to C (AC common) connect L2 of an AC source to each input contact,
Connect the other side of each input contact to I1, I2, I3, or I4. The ECIO-120-DN must see AC
voltage to indicate the input is closed.
4. The MNS LED indicates communication is established between the ECIO-xxx-DN and the
DeviceNet master, and OLC indicates communication is established with the E777 overload (if
installed).
5. OUTPUT A, OUTPUT B and the REMOTE RESET connections are made to the top green
connector of the ECIO-xxx-DN Module.
INSTALLATION INSTRUCTIONS FOR
MODEL ECIO-DN, ECIO-120-DN, ECOM-DN
I/O MODULE
S
2
11/06
FIGURE 1: Typical Wiring Diagram (ECIO-DN)
FIGURE 2: Typical Wiring Diagram (ECIO-120-DN)
TABLE 1-ECIO-DN, ECIO-120-DN Terminals
Terminal Designations Function
V+ DeviceNet Power
CAN H Signal High
SHIELD Shield Tie Point
CAN L Signal Low
V- DeviceNet Common
R Remote Reset Switch
R Remote Reset Switch
C Input Common
I1 Input 1
I2 Input 2
I3 Input 3
I4 Input 4
1 Output A terminal 1
2 Output A terminal 2
3 Output B normally open
4 Output B common
5 Output B normally closed
IND. CONT. EQ.
LISTED
784X
®
DEVICENET MODULE/NETWORK STAT US
OVERLOAD COMM. STAT US
R 1 2 3 4 5R C I1 I2 I3 I4
DeviceNet Communication and I/OECIO-120-DN
PILOT DUT Y RATIN G
480VA @ 240 VAC, B30 0
5A @ 240 VAC
GENERAL PURPOSE
SCREW TORQUE RATING 0.5 Nm (5 in-lbs.)
DEPLUGGABLE
TERMINAL BLOCKS
115VAC
OUTPUT
A
OUTPUT
B
REMOTE
RESET
DEVICENET
NETWORK
V +
CAN H
SHEILD
CAN L
V-
REMOTE
RESET
OUTPUT A OUTPUT B
INPUTS 1-4
115VAC
AC COMMON
DEPLUGGABLE
TERMINAL BLOCKS
DIGI
T
A
L
INPUTS
OUTPUT
A
OUTPUT
B
REMOTE
RESET
DEVICENET
NETWORK
V+
CAN H
SHIELD
CAN L
V-
LISTED
784X
®
REMOTE
RESET
DEVICENET MODULE/NETWORK STATUS
OVERLOAD COMM. STATUS
R 1 2 3 4 5R V+ I1 I2 I3 I4
DeviceNet Communication and I/O
ECIO-DN
PILOT DUTY RATING
480VA @ 240VAC, B300
5A @ 240VAC
GENERAL PURPOSE
DIGITAL
INPUTS
OUTPUT A OUTPUT B
SCREW TORQUE RATING 0.5 Nm (5 in-lbs. )
IND. CONT. EQ
.
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11/06
Figure 3-ECOM-DN Typical Wiring Diagram
DIAGNOSTIC INDICATOR LIGHTS (ECIO-XXX-DN Only)
The unit is energized when power is applied between V+ and V- on the connector. The MNS and
OLC lights will flash until communication is established. The MNS communication status indicator
light will come on steady when a DeviceNet master is communicating with the unit. The OLC
communications status indicator light will come on steady when it is communicating to an E777
overload relay (optional).
REMOTE RESET
The R terminals can be connected to a normally open pushbutton to remotely reset a connected
E777 overload.
DEVICENET NETWORK CONFIGURATION
Cable Routing
Follow these general cable-routing guidelines:
• Avoid areas of high temperature, moisture, vibration, or other mechanical stress.
• Secure the cable where necessary to prevent damage.
• Use cable ducts, raceways, or other structures to protect the cable.
• Never route cables over or around sharp edges.
• Avoid sources of electrical interference that can induce noise into the cable. Use the maximum
practicable separation from such sources. Run communication cables at right angles to power
cables.
• Maintain a minimum separation of 3.3 ft. (1m) from the following equipment:
o air conditioners and large blowers
o elevators and escalators
o radios and televisions
o intercom and security systems
o fluorescent, incandescent, and neon lighting fixtures
• Maintain a minimum separation of 10 ft. (3m) from the following equipment:
o Line and motor power wiring
o Transformers
o Generators
o Alternators
TABLE 2-ECOM-DN Terminals
Terminal Designations Description
V+
DeviceNet Power
H
Signal High
S
Shield Tie Point
L
Signal Low
V-
DeviceNet Common
R Remote Reset Switch
R Remote Reset Switch
G Do not use
P Do not use
V+
H
S
L
V-
R
R
G
P
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11/06
Cable Length and Wiring
The maximum permissible length of the bus cable depends on the communication baud rate and the
cable used. See the following equation and table below for mixed cable use.
In addition, the configuration of the wiring system must comply with the rules for trunk and drop cable
configuration and length. The following are basic wiring rules:
• 120Ω terminating resistors are required on each end of the trunk line in accordance with ODVA
standards.
• The trunk must be configured as a linear bus or daisy chain. Star and ring structures are not
allowed.
• Drop lines may be as long as 20 ft. (6m) and may contain branches.
Calculate the maximum length of mixed cables using the following equation:
L
Thick
+ 5*L
Thin
= 1640 ft. (500m)
L
Thin
must not exceed 512 ft. (156m)
Table 3-DeviceNet Cabling Requirements
DeviceNet Cable Maximum Length
Baud Rate
Thick Thin Drop Line All Drop Lines
125 kbps 1640 ft. (500m) 328 ft. (100m) 20 ft. (6m) 512 ft. (156m)
250 kbps 820 ft. (250m) 328 ft. (100m) 20 ft. (6m) 512 ft. (156m)
500 kbps 1640 ft. (500m) 328 ft. (100m) 20 ft. (6m) 512 ft. (156m)
Equipment Setup
1. Connect the DeviceNet trunk cable to the DeviceNet scanner interface being used.
2. Connect the ECIO-DN or ECOM-DN DeviceNet I/O Module to the network using the DeviceNet
terminals on the front of the unit.
Check that the 24VDC power supply disconnect switch is ON and that 24VDC is present on the
DeviceNet network cable (V+ and V- at any location).
SOFTWARE CONFIGURATION
Quick-Start Guide Using Cutler-Hammer’s CH Studio
EDS and ICO Files
EDS (electronic data sheet) files are required for DeviceNet network and DeviceNet master software
configuration. An EDS file contains information about configurable attributes for a device, including
object addresses of each parameter.
The ICO file includes an E777 overload relay icon to personalize the configuration software.
The EDS and ICO files are available on Cutler-Hammer’s website at www.cutlerhammer.com > USA
> Products > Motor Control > Overload Relay > Eaton 777 (E777) Solid-State Overload Relay -
DeviceNet EDS. Upload the EDS file to your system to access relevant files.
Network Setup
Open CH Studio
Click Tools > Device Manager to open the Device Manager dialog box. Click Import… and open the
EDS file you uploaded. The file will be imported—then Close the dialog boxes to get back to the
project.
Click on the Location drop-down menu and choose DeviceNet. Click the Go Online icon on the
menu bar. CH Studio will search for devices on the network. The ECIO-xxx-DN or ECOM-DN should
appear on the screen—click on it to view its properties.
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11/06
DIMENSIONS (ECOM-DN)
All dimensions are in inches
2.100
2.900
2.000
.790
6
11/06
DIMENSIONS (ECIO-DN, ECIO-120-DN)
All dimensions are in inches
2.999
2.300
4.760
2.628
3.006
1.000
.535
3.500
.297
.420
3.750
.635.700
.350
.830
DEPLUGGABLE
TERMINAL BLOCKS
IND. CONT. EQ.
LISTED
784X
®
REMOTE
RESET
DEVICENET MODULE/NETWORK S
OVERLOAD COMM. S TAT US
TAT US
R 1 2 3 4 5R V + I1 I2 I3 I4
DeviceNet Communication and I/OECIO-DN
PILO T DUT Y R ATIN G
480VA @ 240VAC, B30 0
5A @ 240 VAC
GENERA L PURPOS E
SCREW TORQUE RATING 0.5 Nm (5 in-lbs. )
DIGI TAL
INPUTS
OUTPU T A OUTPU T B
7
11/06
ECIO- DN, ECIO-120-DN, ECOM-DN SPECIFICATIONS
Output Relay Contact Rating – SPDT (1), SPST (1) (CIO-DN or CIO-120-DN)
Pilot Duty 480VA @ 240VAC, B300
General Purpose 5A @ 240VAC
Inputs (4) – general purpose (CIO-DN,CIO-120-DN Only)
Voltage Range
12–24VDC (module powered, V+ ECIO-DN only)
90–130VAC, 50/60Hz (ECIO-120-DN only)
Current 2mA (typical)
Remote Reset
(for use with optional
E777 overload)
Normally open pushbutton
rated 24VDC, 10mA (min.)
Power Requirements
Voltage 12–24VDC
Current
60mA (max.) ECIO-DN or ECIO-120-DN
40mA (continuous) ECOM-DN
Power 1.5 Watts (max.)
Weight
14 oz. (ECIO-DN or ECIO-120-DN)
1.6 oz. (ECOM-DN)
Enclosure
Polycarbonate
Terminal (depluggable terminal block)
Torque 3 in.-lbs. (max.)
Wire AWG 12–20 AWG
Safety Marks
UL UL508 (File #E68520)
CSA C 22.2
Standards Passed
Electrostatic Discharge (ESD) IEC 1000-4-2, Level 3, 6kV contact, 8kV air
Radio Frequency Immunity, Radiated 159 MHz, 10V/m
Fast Transient Burst IEC 1000-4-4, Level 3, 4 kV input power
Hi-Potential Test Meets UL508 (2 x rated V +1000V for 1 minute)
Environmental
Temperature Range
Ambient Operating: -20° to 70°C (-4° to 158°F)
Ambient Storage: -40° to 80°C (-40° to 176°F)
Class of Protection IP20, NEMA 1 (Finger Safe)
Relative Humidity 10-95%, non-condensing per IEC 68-2-3
ODVA Approved
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11/06
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Eaton ECOM-DN Installation Instructions Manual
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