Kenmore Elite 640-05057351-8 Owner's manual

Category
Barbecues & grills
Type
Owner's manual

This manual is also suitable for

Use & Care Guide
Manual de Uso y Cuidado
English / Espa_ol
Models/Modelos: 146.23674310/146.23675310
Items / Arficulos: 640-05057350-0/640-05057351-8
I<enmore Elite
@
Pro
gas de p *quSdo
@
P/N 30800316
Sears Brands Management Corporation
Hoffman Estates, IL 60179 U.S.A.
www.kenmore.com
www.sears.com
www.kmart.com
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
Call Grill Service Center For Help And Parts
If you have questions or need assistance during assembly,
please call 1-888-287-0735. You will be speaking to a
representative of the grill manufacturer and not a Sears
employee. To order new parts call Sears at
1-800-4-MY-HOME ®.
Product Record
IMPORTANT: Fill out the product record information below.
Model Number
Serial Number
Date Purchased
See rating label on grill for serial number.
CAUT,ON
For residential use only. Do not use for commercial
cooking.
Installation Safety Precautions
Please read this User's Manual in its entirety before using
the grill.
Failure to follow the provided instruction can result in
seriously bodily injury and!or property damage.
Some parts of this grill may have sharp edges. Please
wear suitable protective gloves.
Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.
Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Cehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV
Series, Recreational Vehicle Code, as applicable.
All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords
and/or fuel supply hoses away from any hot surfaces.
This grill is safety certified for use in the United States
and/or Canada only. Do not modify for use in any other
location. Modification will result in a safety hazard.
IMPORTANT: This grill is intended for outdoor use only and is
not intended to be installed in or on recreational vehicles or
boats.
NOTE TO INSTALLER: Leave this User's Manual with the
customer after delivery and/or installation.
NOTE TO CONSUMER: Leave this User's Manual in a
convenient place for future reference.
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING: Indicatesan potentially hazardous situation
which,if notavoided, could resultindeath or seriousinjury.
CAUTION: Indicates a potentially hazardoussituationor
unsafepractice which, if notavoided, may resultin minoror
moderate injury.
2 * 23674-30800316
For Your Safety ...
Grill Service Center...
Product Record Information...
Installation Safety Precautions...
Safety Symbols ...
Kenmore Grill Warranty...
Use and Care...
Parts List...
Parts Diagram ..
Before Assembly...
Assembly...
Troubleshooting...
.2
.2
.2
.2
.2
•4
... 5-13
•..14
.15
... 16-18
•. •19-38
•. •39-41
Sears Installation Service
For Searsprofessional installation of home appliances, garage
door openers, water heaters, and other major home items,in
the U.S.A.call 1-800-4-MY-HOME ®
CALIFORNIA PROPOSITION 65
1. Combustion by-products produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
2. This Product contains chemicals, including lead and
lead compounds, known to the State of California
to cause cancer, birth defects or other reproductive
harm.
Wash your hands after using this product.
Repair Protection Agreements
Congratulations on making a smart purchase. Your new Kenmore®
product is designed and manufactured for years of dependable
operation. But like all products, it may require repair from time to time
That'swhen having a RepairProtection Agreement can save you
money and aggravation.
Purc/Tasea Repair Protection Agreement now and protect yourself
from unexpected i?assleand expense.
Here's what the RepairProtection Agreement_ includes:
[] Expert service by our 10,000professional repair specialists
[] Unlimited service and no charge for parts and labor on all
covered repairs
[] Product replacement up to $1500 if your covered product
can't be fixed
[] Discount of 25% from regular price of service and related
installed parts not covered by the agreement; also,25% off
regular price of preventive maintenance check
[] Fasthelp by phone- we call it RapidResolution-
phone support from a Searsrepresentative. Thinkof us
asa "talking owner's manual."
Once you purchase the RepairProtection Agreement, a simple phone
call is all that it takes for you to schedule service.You can call
anytime day or night,or schedule a service appointment online.
The RepairProtection Agreement isa risk-free purchase. Ifyou
cancel for any reason during the product warranty period, we will
provide a full refund.Or, a prorated refund anytime after the
product warranty period expires. Purchaseyour Repair
Protection Agreement today!
Some limitationsand exclusionsapply. Forprices and
additional information in the U.S.A.call 1-800-827-6655.
23674-30800316 * 3
Kenmore Elite Limited Warranty
When installed, operated and maintained according to all supplied instructions, free in-home warranty service is
provided from the date of purchase for the parts, time periods and conditions specified in the list below. Call
1-800-4-MY-HOME ® to arrange for warranty service.
Two years replacement and installation for all parts defective in material or workmanship
Five years replacement for a heat diffuser that rusts through or burns through
Fifteen years replacement for a burner that rusts through or burns through
Twenty-five years part replacement if the firebox cast aluminum sidewalls, lid porcelain coated shroud, or any
cooking grate rusts through or burns through
After the second year from the purchase date, you are responsible for the labor cost of part installation.
All warranty coverage excludes ignitor batteries and grill part paint loss, discoloration or surface rusting, which are
either expendable parts that can wear out from normal use within the warranty period, or are conditions that can be
the result of normal use, accident or improper maintenance.
All warranty coverage is void if this product is ever used for other than private household purposes.
This warranty applies only within the conditions stated above, and will NOT pay for:
1. Expendable items that can wear out from normal use within the warranty period, including but not limited to
batteries, light bulbs and surface coatings or finishes.
2. A service technician to instruct the user in correct product installation, operation or maintenance.
3. A service technician to clean or maintain this product.
4. Damage to or failure of this product if it is not installed, operated or maintained according to all instructions
supplied with the product.
5. Damage to or failure of this product resulting from accident, abuse, misuse or use for other than its intended
purpose.
6. Damage to or failure of this product resulting from natural catastrophe, such as flood, fire or storm.
7. Damage to or failure of this product caused by the use of detergents, cleaners, chemicals or utensils other than
those recommended in all instructions supplied with the product.
8. Damage to or failure of parts or systems resulting from unauthorized modifications made to this product.
Disclaimer of implied warranties; limitation of remedies
Customer's sole and exclusive remedy under this limited warranty shall be product repair as provided herein. Implied
warranties, including warranties of merchantability or fitness for a particular purpose, are limited to one year or the
shortest period allowed by law. Sears shall not be liable for incidental or consequential damages. Some states and
provinces do not allow the exclusion or limitation of incidental or consequential damages, or limitation on the
duration of implied warranties of merchantability or fitness, so these exclusions or limitations may not apply to you.
This warranty applies only while this appliance is used in the United States.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL60179
4 ° 23674-30800316
NEVERstore a spare LPcylinder under or near the
appliance or in an enclosed area.
v v
Never fill a cylinder beyond 80% full.
If the information in the two points above is not
followed exactly, a fire causing death or serious
injury may occur.
An overfilled or improperly stored cylinder is a
hazard due to possible gas release from the safety
relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.
If you see, smell or hear gas escaping,
immediately get away from the LP cylinder and
appliance and call your fire department.
LP Tank Removal, Transport And Storage
TurnOFFall control knobs and LPtank valve. Turncoupling nut
counterclockwise by hand only - do not usetools to
disconnect. LiftLPtank wire upward off of LPtank collar, then lift
LPtank up and off of support bracket. Installsafety cap onto LP
tank valve. Always usecap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LPTank Valve, _
\,\ Safety Cap
__ RetainerStrap
A disconnected LPtank in storage or being transported must
havea safety cap installed (as shown). Do not store an LPtank
in enclosed spaces suchas a carport, garage, porch, covered
patio or other building. Never leave an LPtank inside avehicle
which may become overheated by the sun.
° Do not store an LPtank in an area where children play.
LP Cylinder
The LPcylinder used with your grill mustmeet the following
requirements:
Use LPcylinders only with theserequired measurements:12"
(30.5cm) (diameter) x 18"(45.7 cm) (tall) with 20 lb. (9 kg.)
Capacity maximum.
LPcylinders mustbe constructed and marked in accordance
with specifications for LPcylinders of the U.S.Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres andtubes for transportation of dangerous
goods. Transport Canada (TC). See LPcylinder collar for
marking.
LPcylinder valve musthave:
° Type I outlet compatible with
regulator or grill.
Safety relief valve.
UL listedOverfill Protection
Device (OPD). ThisOPD safety OPDHandWheel
feature isidentified by a unique triangular hand wheel. Use
only LPcylinders equipped with this type of valve.
LPcylinder must be arranged for vapor withdrawal and
include collar to protect LPcylinder valve. Always keep LP
cylinders in upright position during use,transit or storage.
LPcylinder in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
LPgas is nontoxic, odorless and colorless when produced. For
Your Safety, LPgas hasbeen given an odor (similarto rotten
cabbage) so that it can be smelled.
LPgas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder Filling
Useonly licensed and experienced dealers.
LPdealer mustpurge new cylinder before filling.
Dealer should NEVERfill LPcylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.
A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LPgas dealer for assistance.
Do not release liquid propane (LP)gas into the atmosphere. This
isa hazardous practice.
To remove gas from LPcylinder, contact an LPdealer or call a
local fire department for assistance.Check the telephone
directory under "Gas Companies" for nearest certified LP
dealers.
23674-30800316 "5
LP Tank Exchange Connecting Regulator To The LP Tank
Many retailers that sellgrills offer you the option of replacing
your empty LPtank through an exchange service Use only those
reputable exchange companies that inspect, precision fill, test
and certify their cylinders Exchange your tank only for an OPD
safety feature-equipped tank as described inthe "LPTank"
sectionof this manual
Always keep new and exchanged LPtanksin upright position
during use,transit or storage
Leaktest new and exchanged LPtanks BEFOREconnecting to
grill
1 LPtank mustbe properly secured onto grill (Referto
assembly section.)
2 Turnall control knobs to the OFFposition
3 TurnLPtank OFFby turningOPD hand wheel clockwise to a
full stop
4 Removethe protective cap from LPtank valve Always use
cap and strap supplied with valve
LP Tank Leak Test
For your safety
Leaktest mustbe repeated each time LPtank isexchanged or
refilled
Do not smokeduring leak test
Do not usean open flame to check for gas leaks
Grill mustbe leak tested outdoors ina wellventilated area,
away from ignition sources suchas gas fired or electrical
appliances During leak test, keep grill away from open flames
or sparks
Usea clean paintbrush and a 50/50 mild soap and water
solution Brushsoapy solutiononto areas indicated by arrows
infigure below Leaksare indicated by growing bubbles
Safety Relief
Strap and Cap
_PDHand Wheel
_e1 outlet with
thread on outside
Do not insert a POL transport plug
(plastic part with external
threads) into the type 1 valve
outlet. It will defeat the Safety
Relief Valve feature.
Do not usehousehold cleaning agents Damage to the gas
train components (valve/hose/regulator) can result
5 Hold regulator and insert nipple into LP
tank valve Hand tighten the coupling
nut,holding regulator in a straight line
with LPtank valve so as not to crossth
thread the connection
Nipple has to be
centered into the LP
tank va Ilii\_'_.
6 " 23674-30800316
Hold coupling nut and regulator
as shown for proper connection
to LPtank valve.
Leak Testing Valves, Hose and Regulator
1.Turnall grill control knobsto OFF.
2Be sure regulator is tightly connected to LPtank
3Completely open LPtank valve by turning OPD hand wheel
counterclockwise If you hear a rushing sound, turn gas off
immediately There is a major leak at the connection Correct
before proceeding by calling Sears for replacement parts at
1-800-4-MY-HOME ®
4Brush soapy solutiononto areas where bubbles are shown in
picture below:
6 Turn the coupling nutclockwise andtighten to a full stop The
regulator will seal onthe back-check feature in the LPtank
valve, resulting in someresistance An additional one-half to
three-quarters turn isrequired to complete the connection.
Tighten by hand only - do not usetools.
NOTE:
Ifyou cannot complete the connection, disconnect regulator
and repeat steps5 and 6.If you are still unable to complete the
connection, do not usethis regulator!
Call 1-800-4-MY-HOME ® for an identical replacement part.
Never remove threaded
orifice at:nd of valve.
Do not insert any tool or foreign object into the valve
outlet or safety relief valve You may damage the valve
and cause a leak Leaking propane may result in
explosion, fire, severe personal injury, or death
Outdoor gasappliance isnot intendedto be installed
inor on a boat
Outdoor gasappliance isnot intendedto be installed
in or on an RV
Never attempt to attach thisgrill to the self-contained
LPgas systemof a camper trailer or motor home
Do not usegrill until leak-tested
If a leak isdetected at anytime, STOPand call thefire
department
If you cannot stop a gas leak,immediately close
LPcylinder valve and call LPgassupplier or your fire
department !
5 If _'growing_'bubbles appear, there isa leak CloseLPtank
valve immediately and retighten connections If leakscannot be
stopped do not try to repair Call for replacement
parts at 1-800-4-MY-HOME®
6 Always close LPtank valve after performing leak test by
turning hand wheel clockwise
23674-30800316 ° 7
For Safe Use of Your Grill and to Avoid Serious
Injury:
Do not let children operate or play near grill.
Keep grill area clear and free from materials that
burn.
Do not block holes in sides or back of grill.
Use grill only in well-ventilated space. NEVER use
in enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of
any kind.
Do not use charcoal or ceramic briquets in a gas
grill.
Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch
fire, or to sources of ignition such as pilot lights on
water heaters, live electrical appliances, etc.
Apartment Dwellers:
Check with management to learn the requirements
and fire codes for using an LPgas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from
walls or rails. Do not use on or under balconies.
NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.
Never operate grill with LPcylinder out of correct
position specified in assembly instructions.
Always close LPcylinder valve and remove
coupling nut before moving LPcylinder from
specified operation position.
Safety Tips
Before opening LPcylinder valve, check the coupling nutfor
tightness.
When grill isnot inuse,turn off all control knobsand LPcylinder
valve.
Never move grill while in operation or still hot.
Use long-handled barbecue utensilsand oven mittsto avoid burns
and splatters.
Maximum load for sideburner and side shelfis 10Ibs.
Thegrease tray mustbe insertedinto grill and emptied after each
use.Do not remove grease tray until grill hascompletely cooled.
Clean grill often, preferably after each cookout. Ifa bristle brush is
usedto clean any of the grill cooking surfaces,ensureno loose
bristlesremain on cooking surfaces prior to grilling. Itis not
recommended to clean cooking surfaces while grill ishot.
If you notice grease or other hot material dripping from grill,
determine the cause,correct it, then clean and inspectvalve. Keep
ventilation openingsin cylinder enclosure (grill cart) free and clear
of debris.
Do not store objects or materials insidethe grill cart enclosure that
would block the flow of combustion air to the underside of either
the control panel or the firebox bowl.
The regulator may make a hummingor whistling noiseduring
operation. Thiswill not affect safety or useof grill.
If you havea grill problem see the "Troubleshooting Section".
If the regulator frosts,turn off grill and LPcylinder valve
immediately. Thisindicates a problem with the cylinder and it
shouldnot be usedon any product. Returnto supplier!
Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.
Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP
cylinder off.
Do not leave grill unattended while preheating or burning
off food residue on HI. If grill has not been regularly
cleaned, a grease fire can occur that may damage the
product.
Main Burner Igniter Lighting
Do not lean over grill while lighting.
1.Open lid during lighting.
2.Turnonvalve from source or tank.
3.Pushand turn any Main Burnercontrol knob to _ Hi
and hold in. You will hear a clicking sound from the
electrodes of all burners.
4. Ifignition does not occur in5seconds,turn the burner
controls OFF,wait 5 minutes,and repeat the lighting
procedure.
5. To ignite any other Main Burner,turn knob to HI.
Ifigniter does not work, follow Match Lightinginstructions.
8 ° 23674-30800316
Turn controls and gas source or tank OFF when not
in use.
CAUTION
If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could ignite with risk of injury.
Match Lighting
ADo not lean over grill while lighting.
1.Open lid during lighting.
2. Place match into match holder (hanging on back of left door).
Lightmatch, place into lighting hole on left side of firebox.
3. Turnright knob to HI position. Besure burner lightsand stay lit.
4. Lightother burners follow with step 3.
Burner Flame Check
Removecooking grates and heatdiffusers.Light burners,turn
knobsfrom HI to LO. You shouldseea smaller flame in
LO position than seen on HI. Perform burner flame check
on sideburner, also. Always check flame prior to each use.If
only low flame isseenrefer to "Suddenflame drop or low flame" in
the Troubleshooting Section.
Turning Grill Off
Turnall knobsto OFFposition. Turn LPcylinder off by turning
Igniter Check
Turngas off at LPcylinder. Pressand hold electronic igniter
button."Clicking" shouldbe heard and spark seen each time
between collector box or burner and electrode. See
"Troubleshooting" if no click or spark.
Valve Check
Important: Make sure gas isoff at LPcylinder before
checking valves. Knobs lock in OFFposition. To check
valves, first pushinknobs and release, knobs shouldspring
back. If knobs do not spring back, replace valve assembly
before usinggrill. Turnknobsto LOW position thenturn back to
OFFposition.Valves shouldturn smoothly.
Hose Check
Before each use,check to see if hosesare cut or worn.
Replacedamaged hosesbefore usinggrill. Useonly
valve/hose/regulator asspecified in the parts list of thisUse & Care
Guide.
General Grill Cleaning
Do not mistake brown or black accumulation of grease and
smokefor paint. Interiorsof gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or usea grill cleaner with scrub brush
on insidesof grill lid and bottom. Rinseand allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.
Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner Usenonabrasive scouring powder
for stubborn stains
Paintedsurfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water Wipe dry with a soft
n.onabrasivecloth
Stainlesssteel surfaces:To maintainyour grill's high quality
appearance, wash with mild detergent and warm soapy water
andwipe dry with a soft cloth after each use Baked-on grease
deposits may require the useof an abrasive plastic cleaning
pad Use only in direction of brushed finishto avoid damage
Do not useabrasive pad on areas with graphics
Cooking surfaces: If a bristle brushisused to clean any of
the grill cooking surfaces,ensureno loose bristles remainon
cooking surfaces prior to grilling It isnot recommended to
clean cooking surfaceswhile grill ishot
23674-30800316 " 9
CAUTION
SPIDER ALERT!
IMPORTANT: Always ensure that the venturi burner tubes
are clean. A venturi burner tube hasa narrow area in
which spiders tend to build nests.
Ifyou notice that your grill isgetting hard to light or that the
flame isn't asstrong asit shouldbe, take the time to check and
clean the venturi's.
- !
Spiders or small insects have been known to create "flashback"
problems. The spiders spinwebs, build nestsand lay eggs in the grill's
venturi tube (s) obstructing the flow of gas to the burner. The
backed-up gas can ignite in the venturi behind the control panel. This
isknown as a flashback and it can damage your grill and even cause
injury.
Topreventflashbacksandensuregood performancethe burnerand
venturiassemblyshouldbe removedfromthegrilland cleaned
'beforeusewheneverthegrill hasbeenidleforanextendedperiod.
Storing Your Grill
Clean cooking grates
Store in dry location
When LPcylinder isconnected to grill, store outdoors in a
wellventilated space and out of reach of children
Cover grill if stored outdoors Choose from a variety of grill
covers offered by manufacturer once available
Store grill indoors ONLY if LPcylinder isturned off and
Disconnected, remove from grill and stored outdoors
When removing grill from storage, follow "Cleaning the Burner
Assembly' instructionsbefore starting grill
Cleaning the Burner Assembly
Follow these instructionsto clean and/or replace parts of burner
assembly or if you havetrouble igniting grill
1 Turn gas off at control knobsand LPcylinder
2 Removecooking grates and heat diffusers
3 Removecotter pinfrom rear of burners
4 Carefully lift each burner up and away from valve openings
We _uggestthree ways to clean the burner tubes Usethe one
easiestfor you
(A) Benda stiff wire (a light weight coat hanger works well)
into a small hook Runthe hookthrough each burner
tube several times
Z2Z Z]L] Z2 .....
(B) Usea narrow bottle brushwith a flexible handle (do not use
a brasswire brush), runthe brushthrough each burner tube
several times
(C) Wear eye protection: Use an air hoseto force air into
the burner tube and out the burner ports Check each
port to makesure air comes out each hole
5 Wire brushentire outer surface of burner to remove
food residue anddirt
6 Clean any blocked ports with a stiffwire such asan
open paper clip
7 Check burner for damage, dueto normal wear and
corrosion some holes may become enlarged If any large
cracks or holes are found replace burner
VERYIMPORTANT: Burnertubes mustreengage valve
openings.Seeillustrations below.
8 Carefully replace burners
9 Attach burners to brackets with cotter pin
10 Replace heat diffusers and cooking grates
10 " 23674-30800316
Indirect Cooking
Poultry and large cutsof meat cook slowly to perfection onthe grill
by indirect heat. Place food over unlit burner(s);the heatfrom lit
burners circulates gently throughout the grill, cooking meat or
poultry without the touch of adirect flame. This method greatly
reduces flare-ups when cooking extra fatty cuts because there isno
direct flame to ignite the fats and juices that drip during cooking.
1 Burner Cooking
Cook with direct or indirect heat.
Bestfor smaller mealsor foods.
Consumeslessfuek
Indirect Cooking Instructions
Always cook with the lid closed.
° Dueto weather conditions, cooking times may vary. During
cold and windy conditions the temperature setting may
need to be increased to insuresufficient cooking
temperature.
° Place food over over unlit burner(s).
2 Burner Cooking
Great indirect cooking on low.
ProducessJow,even heating.
Ideal for slow roastingand baking.
Food Safety
Food safety isa very important part of enjoying the outdoor
cooking experience. To keep food safe from harmfulbacteria,
follow thesefour basic steps:
Clean: Wash hands,utensils,and surfaceswith hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensilswhen removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensureproper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly. For
more information call: USDAMeat and Poultry Hotline at
1-800-535-4555 (InWashington, DC (202) 720-3333, 10:00 am
4:00 pm EST).
How To Tell If Meat Is Grilled Thoroughly
Meat and poultry cooked on a grill often browns very fast
on the outside. Use a meat thermometer to be surefood has
reached a safe internal temperature, and cut into food to
check for visual signsof doneness.
° Whole poultry should reach 180° F; breasts,170° F.Juices
should runclear and fleshshould not be pink.
° Hamburgers made of any ground meat or poultry should
reach 160° F,and be brown in the middle with no pinkjuices
Beef, veal and lamb steaks, roasts and chops can be
cooked to 145° F.All cutsof pork should reach 160° F.
° NEVERpartially grill meat or poultry and finishcooking
later. Cook food completely to destroy harmful bacteria.
° When reheating takeout foods or fully cooked meats like
hot dogs, grill to 165° F,or until steaminghot.
WARNING: To ensurethat it is safe to eat,food mustbe cooked
to the minimuminternal temperatures listed in the table below.
USDA* RecommendedSafeMinimum Internal Temperatures
Beef,Veal, Lamband Pork Whole Cuts_ 145° F
Fish 145° F
Beef,Veal, Lamband Pork Ground 160° F
Egg Dishes 160° F
Turkey, Chicken & Duck Whole, Pieces & 165°F
Ground
United StatesDepartment of Agriculture
_AIIow meat to rest three minutesbefore carving or consuming.
23674-30800316 ° 11
To purchase Natural Gas Conversion Partscall Searsat
1-800-4-MY-HOME ®
Natural cjas conversion kit
Service Part 30800331
Or In-store part 30611
item: 590-06109657-4
Your grill can be converted to natural gas with this
conversion kit by a qualified gas technician only. To
convert this grill the technician will need this conversion kit.
iiiiiii
Naturalgas 12'hose
If converting the grill to natural gas, the technician in
mostcases will need this 12'extension hosewith 3/8" ID
(innerdiameter), which is included in the natural gas
conversion kit.
12 ° 23674-30800316
Gas Requirements
For Natural Gas Connection
Preparing:
1. Turnoff gas supply,and thenremove cap on gas
Supply side.
2. Recommended: Installa shut-off valve on
gas supply side before installingthe socket.
3. Socket should be installed by an authorized
technician in accordance with the national fuel gas
code (NFPA54/ANSI223.1)
4. Before inserting plug,turn on gas supply and leak
test all connections including the stemof the shut-off
valve and the opening of the socket. Forbest results,
useand ammonia-free soap & water solution.
Operating Instructions:
1.Toconnect, pushback socket sleeve.
Socket Sleeve _ Plug
LPGas
If your grill isfor [P Gas, the regulator supplied isset for
an 11-in.Water column (WC} and is for usewith I.Pgas
only. The factory-supplied regulator and hose must be
usedwith a 20-lb. I.Pgas tank.
Natural Gas
If your grill isfor Natural Gas, it is set for a 7-in. water
column (WC} and is for usewith Natural Gas only.Gas
pressure is affected by gas line size and the length of
gas line run from house gas line. Follow the
recommendations inthe chart below.
From House to Grill
Distance Tubing Size
Up to 25 ft. 3//8 in. diameter
26-50 ft. i/2 in. diameter
51-100 ft. 2/3 of the run: 3/4 in. diameter
1//3 of the run: 1/2 in. diameter
Over 101 ft. 3//,4 in. diameter
2. Insertplug and release sleeve.
3. Pushplug untilsleeve snapsforward. (Gas will flow
automatically. Failureto connect plug properly to
socket will inhibitgas flow to the appliance.}
Socket S_eeve
To disconnect
1. PullSleeve back. Pullplug out socket. (Gas is
automatically shutoff.}
2. Close shut-off valve and replace dust caps on socket
and plug.
23674-30800316 ° 13
Key
I
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
2O
21
22
23
24
25
26
27
28
29
3O
31
32-I
32-2
Description Qty
End Cap, Right Side Shelf 1
Right Side Shelf 1
Fascia, Right Side Shelf 1
Control Panel 1
Pulse Control Line 1
Pulse Ground Wire 1
Gas Valve, Main Burner 3
Manifold 1
Gas Hose 1
Regulator Retention Bracket 1
Connector B 1
Regulator 1
Regulator Hose Hanger Clip 1
Control Knob Bezel 3
Control Knob 3
Bottom Shelf 1
Magnet Box 1
Magnet 4
Caster 2
Caster with Brake 2
Tank Positioning Pin 2
Cart Support Angel Bar 2
Right Door Pin Support 1
Left Door Pin Support 1
Right Side Panel 1
Grease Box 1
Grease Box Bracket Support 1
Grease Box Bracket 1
Door Handle 2
Match Holder 1
Match Holder Bracket 1
Right Door (Espresso) 1
Right Door (SS) 1
Part Number
30800206
30800041
30800044
30800024
30800224
30800225
30800212
30800028
30800217
30800054
30800218
40800115
30800226
40900036
30800219
30800074
40200072
40200094
40900213
40900212
30800229
40900060
30800058
30800057
30800051
30800082
30800081
30800080
30800068
40800128
40800129
30800066
30800066A
Key Description Qty
33-1 Left Door (Espresso} 1
33-2 Left Door (SS) 1
34 Left Side Panel 1
35 Back Panel 1
36 Hex Nut 1
37 Electronic Ignition Module 1
38 Main Burner Electrode L850 1
39 Main Burner Electrode L650 1
40 Main Burner Electrode L450 1
41 Grease Panel 1
42 Main Burner 3
43 Fascia, Left Side Shelf 1
44 End Cap, Left Side Shelf 1
45 Left Side Shelf 1
46 Lid Handle 1
47 Rubber Bumper, Lid 2
48 Rubber Bumper, Lid 2
49 Temperature Gauge 1
50 Temp Gauge Bezel 1
51 Logo 1
52 Rotate Rod, Lid 2
53 Lid Handle Spacers 2
54 Bezel, Lid Handle 2
55 Cotter Pin 5
56-1 Lid (Espresso} 1
56-2 Lid (SS) 1
57 Warming Rack 1
58 Cooking Grid 2
59 Heat Diffuser 3
60 Firebox 1
61 Door Bracket 1
62 Fuel Gauge 1
63 Badge 1
Part Number
30800060
30800060A
30800049
30800053
30800218
30800223
30800220
30800221
30800222
30800019
30800086
30800036
30800205
30800031
30800010
40700103
40800107
30800207
30800208
30800209
40800108
30800231
30800011
110024
30800002
30800002A
30800210
30800211
30800018
30800013
30800056
30800087
30800232
Not Pictured
Hardware Pack 1
Manual 1
Natural Gas Conversion Kit, Purchase Separately 1
See Pages 12 & 13
30800330
30800316
30800331
If you are missinghardware or have
damaged parts after unpacking grill,
call 1-888-287-0735 for replacement.
To order replacement parts after using grill,
call 1-800-4-MY-HOME ®
14 " 23674-30800316
I\ /
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i
................... A_
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......... _ .......................................... j
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t
23674-30800316 . 15
READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTSFROM
SHiPPiNG BOX.
Step 1: Use a box cutter knife to slice down the sides of the carton box. Be careful of staples
along the edges. Remove all parts, part boxes, and packing material from the top, sides and
bottom of cjrill head.
16 " 23674-30800316
Step 2: Tilt grill head up to one side and then to other side to remove large Styrofoam side pieces. Also,
remove packing material from regulator hose and igniter wires. Besure to remove grease tray from left
Styrofoam side piece.
_ _ _'_ ¸¸,¸3_ ,,_ ¸¸¸¸,¸¸¸¸2,,i_ _ ,,_
23674-30800316" 17
Step 3: With grill head resting on base on shipping box cardboard, raise grill head lid, and remove all
part boxes and packing material from inside the grill head. Allow grill head to rest on cardboard until
placing grill head on cart during assembly.
F
V
18 " 23674-30800316
CAREFULLY READ AND PERFORM ALL ASSEMBLY iNSTRUCTiONS ON THE FOLLOWING PAGES.
Tools Required:
Adjustable wrench (not provided)
7/16" Combination wrench (not provided)
The following hardware is provided in blister pack for convenient use.
M4X10 Screws
Qty: 42 pcs
M5X10 Screws
Qty: 4 pcs
M6X13 Screws (Black)
Qty: 26 pcs
Tank Positioning Pin
Qty: 2 pcs
M4X12 Screws
Qty: 2 pcs
M5 flat washer
Qty: 4 pcs
M6X13 Screws (gray)
Qty: 12 pcs
AA Battery
Qty: 1 pc
M6X20 Screws
Qty: 4 pcs
M6 flat washer
Qty: 4 pcs
23674-30800316 " 19
Casters to Cart Base
[] Turncart base upside down. Attach the castersto cart base with (16)M6 X 13black screws.
Casters with brakes attach to rear of cart base.
M6X13 screws (Black) Qty: 16 pcs
Swivel Casters
v
Panel Front
Swivel Caster
with Brake
Panel Rear
20 " 23674-30800316
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Kenmore Elite 640-05057351-8 Owner's manual

Category
Barbecues & grills
Type
Owner's manual
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