LIEDTKE
Antriebstechnik
GmbH & Co.
KG
Boecklerstrasse 1, D-31789 Hameln
phone: +49 5151 9889-0; fax: +49 5151 67312; e-mail: Info@Liedtke-Antriebstechnik.de
User manual DGT 300+ page 1
Date: 09-2014
User manual
Digital Controller DGT300+
LIEDTKE
Antriebstechnik
GmbH & Co.
KG
Boecklerstrasse 1, D-31789 Hameln
phone: +49 5151 9889-0; fax: +49 5151 67312; e-mail: Info@Liedtke-Antriebstechnik.de
User manual DGT 300+ page 2
Date: 09-2014
Contents DGT 300+
Seite
1. Kit Components ................................................................................... 3
2. Dimensions and Fixing ........................................................................ 4
3. Setting up - Overview .......................................................................... 5
4. Diagnose a fault ................................................................................... 6
5. PC software – Installation and Use ..................................................... 6
6. Wiring .................................................................................................... 6
7. Connections ......................................................................................... 8
8. Applications ......................................................................................... 9
8.2 Load cell ............................................................................................................ 10
8.3 Dancer ............................................................................................................... 11
8.4 Load Cells and motor ........................................................................................ 12
8.5 Load cells, Clutch/ Brake and Motor ................................................................ 13
9. Keypad Basics .................................................................................... 14
LIEDTKE
Antriebstechnik
GmbH & Co.
KG
Boecklerstrasse 1, D-31789 Hameln
phone: +49 5151 9889-0; fax: +49 5151 67312; e-mail: Info@Liedtke-Antriebstechnik.de
User manual DGT 300+ page 3
Date: 09-2014
1. Kit Components
1 Digital controller DGT300+
1 Front panel
1 Accessories kit
1 USB wire PC – DGT+
1 CD PC Software- Installation & Use+ User manual
Important- Use Precaution
Do not install DGT300+ in a zone with presence
- of excessive and/or conductive dust
- of corrosive and/or flammable gas
-of excessive heat
-of important shocks and vibrations
Installations has to be done in accordance with electric standards
Forced cooling is compulsory in case of installation in closed enclosure cabinet. Vertical mounting position
is recommended
Device never has to be in touch high humidity environment or water, fluid projection
During installation (and production) prevent external particles or objects falling inside unit
Install cables and equipments as short as possible of power and high voltage
LIEDTKE
Antriebstechnik
GmbH & Co.
KG
Böcklerstraße 1, D-31789 Hameln
Tel.: +49 5151 9889-0; Fax: +49 5151 67312; e-mail: Liedtke@Liedtke-Antriebstechnik.de
User manual DGT300+ page 4
Date: Sept. 2014
2. Dimensions and Fixing
Fixing clamp
Mounting
LIEDTKE
Antriebstechnik
GmbH & Co.
KG
Böcklerstraße 1, D-31789 Hameln
Tel.: +49 5151 9889-0; Fax: +49 5151 67312; e-mail: Liedtke@Liedtke-Antriebstechnik.de
User manual DGT300+ page 5
Date: Sept. 2014
3. Setting up - Overview
Two different ways are offered for the setting up of your DGT300+
Use the exclusive user friendly setting up software DGT soft+
on computer via USB connection.
Choose required type of application, fill in the data fields with your own data, and upload the file to the
DGT300+.
At any point in the software you can call the help online which gives you more details about the procedure.
Use the Front face keypad when there is no computer available.
(Password requested: Esc-Ent-Esc-Ent-Esc)
The procedure is based on the “Initial set of parameters” related to each type of
Application (see documentation in CD- rom).
Enter data following menu page 1.
3.1 - Sensors calibration
Follow the automatic calibration procedure
Software : Homepage > Connect > open your application
Keypad : Input menu > measure >... (load cells torque sensor)
Input menu > diameter > ... (diameter sensor)
3.2 – Set point value
Open loop: define Effort max available on > set point is of the full scale defined in Effort max
Close loop: enter directly target value
Note: Set point is adjustable at any time with front panel keypad.
3.3 – Inputs/ Outputs, dynamic parameters, power output limitation
Regulation stability
When necessary, adjust parameters marked (*) in case studies
manual to improve system stability
Variable PID function ( coefficients proportional to diameter) can
be used in case of issues with stability.
Diameter measurement is then required
Note: Parameters recommended for each standard application
are available in user manual in CD rom.
LIEDTKE
Antriebstechnik
GmbH & Co.
KG
Böcklerstraße 1, D-31789 Hameln
Tel.: +49 5151 9889-0; Fax: +49 5151 67312; e-mail: Liedtke@Liedtke-Antriebstechnik.de
User manual DGT300+ page 6
Date: Sept. 2014
4. Diagnose a fault
Check
All wiring, in particular ensure cables shields are properly connected.
Ensure the parameter settings are in full accordance with the related application tables.
5. PC software – Installation and Use
The CD- rom contains DGT soft+ (PC software)
Launch the “Setup” file to automatically install DGT soft+ on your PC.
During installation process, a shortcut is automatically created on the desktop
and in start / program directory.
The application is launched by a double click on the icon.
To start with DGT soft+, open tutorial in CD- rom.
In case of problem, some update files are available in:
Windows C extra software directory included in CD- rom.
Driver for port COM is also available in CD- rom case issues with USB
6. Wiring
□ □ □ □ □ □ □ □ □ □ □ □ □ □
□ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □
Set point
value
Tacho/
Encoder
Diameter
Actual
value
+24VAC/DC
Supply
Signal Digital-
Inputs
Analog-
Outputs
Magnetic-
powder
Brake/
Clutch
Com
SetP
+10V
Com
TC
LS
+24V
Com
DM
+24V
S-
Com
S+
+5V
COM
+24V
C1
C2
AL-
AL1
AL2
V+
A
B
V+
Init
Reg
Com
AO1
AO2
fuse
3,15AT
LIEDTKE
Antriebstechnik
GmbH & Co.
KG
Böcklerstraße 1, D-31789 Hameln
Tel.: +49 5151 9889-0; Fax: +49 5151 67312; e-mail: Liedtke@Liedtke-Antriebstechnik.de
User manual DGT300+ page 7
Date: Sept. 2014
6.1 – Configuration process (A and B Inputs)
A an B Inputs:
Digital inputs A and B are dedicated to the management of the controller global status
in accordance with the opposite table.
(expect No-stop mode activated).
AO2 is dedicated for external readout (measure, set point or diameter)
Out of speed follower and No-stop mode
A B Output AO1
0 0 Hold
0 1 Regul
1 0 Release
1 1 E-Stop
0 > Switch open, 1 > Switch closed (24VDC terminal s
)
Master priority of Keyboard unit.
6.2 – Init and Reg Inputs
Digital inputs Init and Reg are dedicated to the management of calculation process
(PID- calculation).
Init Reg PID calculation
0 0 calculation stopped
1 0 calculation initialization
0 1 calculation in process
1 1 calculation in process
0 > Switch open, 1 > Switch closed (24VDC terminal)
Caution!
Machine stopped: B open (hold mode)
Machine running : B closed (regulation mode)
LIEDTKE
Antriebstechnik
GmbH & Co.
KG
Böcklerstraße 1, D-31789 Hameln
Tel.: +49 5151 9889-0; Fax: +49 5151 67312; e-mail: Liedtke@Liedtke-Antriebstechnik.de
User manual DGT300+ page 8
Date: Sept. 2014
7. Connections
Com : 0 V
SetP : Set point input (0 - 10V, or Pot)
+10V : Pot supply
Com : 0V
TC : Tacho input (0 ... 10 V)
LS : Encoder input (5 ... 24 V PNP/NPN)
+24V : 24 V supply
Com : 0 V
DM : Diameter input (sensor US)
+24 V : 24 V supply
S1- : Signal (-)
Com : 0 V
S1+ : Signal (+)
+5V : Sensor supply
Com : 0 V main supply
+24V : main supply (24 V AC or DC)
C1-C2 : PWM Output (Brake connection) 1,0 Amp max.
AL- : Digital output reference
AL1 : Digital output 1
AL2 : Digital output 2
V+ : Digital input voltage remote control
A : Digital input 1
B : Digital input 2
V+ : Digital input remote control
init : INIT ( process configuration)
reg : REG (regulation caculation configuration)
Com : 0 V
AO1 : Analog output 1
AO2 : Analog output 2
GND Com/ 0V are connecting to PE
Supply Transformer connecting to earth on secondary side
LIEDTKE
Antriebstechnik
GmbH & Co.
KG
Böcklerstraße 1, D-31789 Hameln
Tel.: +49 5151 9889-0; Fax: +49 5151 67312; e-mail: Liedtke@Liedtke-Antriebstechnik.de
User manual DGT300+ page 9
Date: Sept. 2014
8. Applications
8.1 Diameter measurement
- open loop
Connections:
File: Diameter_measure ment.prm
Anzeige
DISPLAY
Line 1
Set Point
Sollwert
Line 2
Diameter
Durchmesser
Funktionen
FUNCTIONS
Time Delay Start
Zeitverzögerung Start
Time Delay Stop
Zeitverzögerung Stop
Hold
Halten
Eingänge
INPUTS
Set Point
50
Sollwert
Diameter Filtering
1000
Filter Durchmesser
Tachymeter Filtering
Filter Tacho
Ausgänge
OUTPUTS
Upper Limit
0
oberer Grenzw ert
Bottom Limit
10
unterer Grenzwert
Power Gain
100
Verstärkung Signal
Regler
REGULATIO
Max Effort
100
max. Kraft
P
I
D
Measurement Filtering
Filter Messw ert
Open Loop Gain
100
indirektes Signal
Closed Loop Gain
direktes Signal
Speed Gain
Geschwindigkeitssignal
Coeff Speed
Nenngeschwindigkeit
Overspeed
Überdrehzahl
Com
+24V
C1
C2
V+
A
B
V+
Init
Reg
Com
DM
+24V
+24V
AC/DC
magnetic
powder-
brake/
clutchg
-
+24
S
ultrasonic-
sensor
PE
E
LIEDTKE
Antriebstechnik
GmbH & Co.
KG
Böcklerstraße 1, D-31789 Hameln
Tel.: +49 5151 9889-0; Fax: +49 5151 67312; e-mail: Liedtke@Liedtke-Antriebstechnik.de
User manual DGT300+ page 10
Date: Sept. 2014
8.2 Load cell
- closed loop
Process: Machine/ product stopped: B= 0V (open)
Force on product: Hold value
Machine/ product running: B= 24V (closed)
Force on product: set point (closed loop)
Connection:
File: Force_feedback.prm
Anzeige
DISPLAY
Line 1
Set Point
Sollwert
Line 2
Diameter
Durchmesser
Funktionen
FUNCTIONS
Time Delay Start
Zeitverzögerung Start
Time Delay Stop
Zeitverzögerung Stop
Hold
Halten
Eingänge
INPUTS
Set Point
50
Sollwert
Diameter Filtering
1000
Filter Durchmesser
Tachymeter Filtering
Filter Tacho
Ausgänge
OUTPUTS
Upper Limit
0
oberer Grenzwert
Bottom Limit
10
unterer Grenzwert
Power Gain
100
Verstärkung Signal
Regler
REGULATION
Max Effort
100
max. Kraft
P
I
D
Measurement Filtering
Filter Messwert
Open Loop Gain
100
indirektes Signal
Closed Loop Gain
direktes Signal
Speed Gain
Geschwindigkeitssignal
Coeff Speed
Nenngeschwindigkeit
Overspeed
Überdrehzahl
Com
+24V
C1
C2
V+
A
B
V+
Init
Reg
Com
S1+
+5V
+24V
AC/DC
magnetic
powder-
brake/
clutch
PE
E
S1
-
Load cell
right
Load cell
left
PE
E
LIEDTKE
Antriebstechnik
GmbH & Co.
KG
Böcklerstraße 1, D-31789 Hameln
Tel.: +49 5151 9889-0; Fax: +49 5151 67312; e-mail: Liedtke@Liedtke-Antriebstechnik.de
User manual DGT300+ page 11
Date: Sept. 2014
8.3 Dancer
- closed loop
Process: Machine/ product stopped: B= 0V (open)
Force on product: hold value
Machine/ product running: B= 24V (closed)
Force on product: set point (closed loop)
Connections:
File: Dancer.prm
Anzeige
DISPLAY
Line 1
Set Point
Sollwert
Line 2
Measure
Messung
Funktionen
FUNCTIONS
Time Delay Start
1
Zeitverzögerung Start
Time Delay Stop
300
Zeitverzögerung Stop
Hold
100
Halten
Eingänge
INPUTS
Set Point
50
Sollwert
Diameter Filtering
Filter Durchmesser
Tachymeter Filtering
Filter Tacho
Ausgänge
OUTPUTS
Upper Limit
0
oberer Grenzwert
Bottom Limit
10
unterer Grenzwert
Power Gain
100
Verstärkung Signal
Regler
REGULATION
Max Effort
max. Kraft
P
100
I
5
D
100
Measurement Filtering
5
Filter Messwert
Open Loop Gain
0
indirektes Signal
Closed Loop Gain
100
direktes Signal
Speed Gain
0
Geschwindigkeitssignal
Coeff Speed
Nenngeschwindigkeit
Overspeed
0
Überdrehzahl
Com
+24V
C1
C2
V+
A
B
V+
Init
Reg
Com
S1+
+5V
+24V
AC/DC
Magnetic
powder-
brake/
clutch
PE
E
S1
-
PE
E
LIEDTKE
Antriebstechnik
GmbH & Co.
KG
Böcklerstraße 1, D-31789 Hameln
Tel.: +49 5151 9889-0; Fax: +49 5151 67312; e-mail: Liedtke@Liedtke-Antriebstechnik.de
User manual DGT300+ page 12
Date: Sept. 2014
8.4
Load Cells and motor
- closed loop
Process: Machine/ product stopped B= 0V (open)
Force on product: hold value
Machine/ product running: B= 24V (closed)
Force on product: set point (closed loop)
Connections:
File: Force_motor.prm
Anzeige
DISPLAY
Line 1
Set Point
Sollwert
Line 2
Measure
Messung
Funktionen
FUNCTIONS
Time Delay Start
1
Zeitverzögerung Start
Time Delay Stop
300
Zeitverzögerung Stop
Hold
10
Halten
Eingänge
INPUTS
Set Point
100
Sollwert
Diameter Filtering
1000
Filter Durchmesser
Tachymeter Filtering
100
Filter Tacho
Ausgänge
OUTPUTS
Upper Limit
0
oberer Grenzwert
Bottom Limit
10
unterer Grenzwert
Power Gain
100
Verstärkung Signal
Regler
REGULATION
Max Effort
max. Kraft
P
10
I
5
D
0
Measurement Filtering
100
Filter Messwert
Open Loop Gain
0
indirektes Signal
Closed Loop Gain
100
direktes Signal
Speed Gain
Calcul 1
Geschwindigkeitssignal
Coeff Speed
100
Nenngeschwindigkeit
Overspeed
0
Überdrehzahl
Com
+24V
C1
C2
V+
A
B
V+
Init
Reg
Com
S1+
+5V
+24V
AC/DC
PE
E
S1
-
Load cell
right
Load cell
left
PE
E
Com
AO1
Output
10..+10V
set point
motor
TC
Com
DM
Com
Input
0..10V
tacho
Input
0...10V
diameter
PE
E
LIEDTKE
Antriebstechnik
GmbH & Co.
KG
Böcklerstraße 1, D-31789 Hameln
Tel.: +49 5151 9889-0; Fax: +49 5151 67312; e-mail: Liedtke@Liedtke-Antriebstechnik.de
User manual DGT300+ page 13
Date: Sept. 2014
8.5 Load cells, Clutch/ Brake and Motor
- closed loop
Process: Machine/ product stopped: B= 0V (open)
Force on product: hold value
Machine/ product running: B= 24V (closed)
Force on product: set point (closed loop)
Connections:
File: Force_clutch_motor.prm
Anzeige
DISPLAY
Line 1
Set Point
Sollwert
Line 2
Measure
Messung
Funktionen
FUNCTIONS
Time Delay Start
1
Zeitverzögerung Start
Time Delay Stop
300
Zeitverzögerung Stop
Hold
10
Halten
Eingänge
INPUTS
Set Point
100
Sollwert
Diameter Filtering
1000
Filter Durchmesser
Tachymeter Filtering
100
Filter Tacho
Ausgänge
OUTPUTS
Upper Limit
0
oberer Grenzwert
Bottom Limit
10
unterer Grenzwert
Power Gain
100
Verstärkung Signal
Regler
REGULATION
Max Effort
max. Kraft
P
100
I
20
D
0
Measurement Filtering
100
Filter Messwert
Open Loop Gain
0
indirektes Signal
Closed Loop Gain
100
direktes Signal
Speed Gain
Calcul 1
Geschwindigkeitssignal
Coeff Speed
0
Nenngeschwindigkeit
Overspeed
Calcul 2
Überdrehzahl
Com
+24V
C1
C2
V+
A
B
V+
Init
Reg
Com
S1+
+5V
+24V
AC/DC
PE
E
S1
-
Load cell-
right
Load cell
left
PE
E
Com
AO1
Output
10..+10V
set point
motor
TC
Com
DM
Com
Input
0..10V
tacho
Input
0...10V
diameter
PE
E
Magnetic
powder
brake/
clutch
LIEDTKE
Antriebstechnik
GmbH & Co.
KG
Böcklerstraße 1, D-31789 Hameln
Tel.: +49 5151 9889-0; Fax: +49 5151 67312; e-mail: Liedtke@Liedtke-Antriebstechnik.de
User manual DGT300+ page 14
Date: Sept. 2014
9. Keypad Basics
Click on both keys to
valid the input mode
Click on one key only
to valid the input data
Click to valid each
digit.
The validation of the
last digit enters the
data in memory.
(underscore disappears)
Hold=decrease
Esc
Esc
Esc
Esc
Memory card M1
Memory read out
Ent
sc
Ent
sc
Ent
sc
Ent
sc
Esc
Ent
sc
Ent
sc
Esc
Esc
Esc
Ent
sc
Ent
sc
Esc
Ent
sc
Press to start
M2, M3, M4, M5
Hold
0.000
Hold
0.000
Variable setting
Esc
Ent
sc
Esc
Ent
sc
Ent
sc
Esc
Esc
Esc
Esc
Ent
sc
Ent
sc
Esc
t
sc
Ent
sc
Ent
sc
Ent
sc
Esc
Esc
Esc
Ent
sc
Esc
Ent
sc
Esc
t
sc
Tare
Web width coeff.
100
Web width coeff.
100
Variable setting
Variable setting
Ent
sc
Taper (%)
100
Taper (%)
100
Taper diameter
00.000
Taper diameter
00.000
Variable setting
Esc
t
sc
Ent
sc
Ent
sc
Esc
t
sc
Polarity Output
- > + / + > -
Polarity Output
- > + / + > -
Variable setting
Variable setting
Variable setting
Esc
t
sc
Esc
t
sc
Esc
t
sc
Ent
sc
Ent
sc
Esc
t
sc
Ent
sc
Ent
sc
Ent
sc
Esc
Esc
Ent
sc
Esc
Esc
Ent
sc
Ent
sc
Filtering
000.0
Display filter
000.0
Esc
t
sc
Esc
t
sc
Ent
sc
Ent
sc
Press both buttons simultaneously
to release the system
Press both buttons simultaneously
to stop the system (Hold mode)
Esc
t
sc
Release
Hold
Press both buttons simultaneously
to release the system
(output=0)
Press both buttons simultaneously
to block the system (Output = max)
LIEDTKE
Antriebstechnik
GmbH & Co.
KG
Böcklerstraße 1, D-31789 Hameln
Tel.: +49 5151 9889-0; Fax: +49 5151 67312; e-mail: Liedtke@Liedtke-Antriebstechnik.de
User manual DGT300+ page 15
Date: Sept. 2014
level1
memory call
choise1 choise1 M1
hold
M2
Tare
M3
web width coeff.
M4
taper % taper diameter
M5
output polarity
choise2
display filter filtering
adress0
choise2 - → +
adress1
+ → -
adress2
adress3
adress0
choise3 french
…
english
adress3
italiano
adress0
german
…
chinese
adress3
japanese
türkish
language
choise3 spanish
measure
choise4
diameter
choise5
1st line
choise6 choise4 N
2nd line
choise6 kg
upper level value full scale % validate
lb
bottom level value validate
Nm
preset 0-10V
PLI
Tare
Ftlb
filtering
%
slope duration
external 0-10V
filtering
choise5 m
Dmax value validate
ft
Dmin value validate
filtering
line speed speed option -> analog
choise6 AO1 readout
nb pulse / m
AO2 readout
threshold
set point value
filtering
diameter
open loop max. value inertia gain web width
measure
P:
AO1 config
I:
AO2 config
D:
OL coeff.
CL coeff.
choise7 fixed
inertia gain web width coeff.
proportional
coeeff. speed
overspeed
max diameter P:
coeff. I:
choise8 disable
D:
enable
min diameter p:
coeff. i:
d:
choise9 set point
OL coeff
measure
CL coeff
diameter
inertia gain web width coeff.
rotation speed
coeff. Speed
overspeed
time delay start duration (*10ms)
time delay stop duration (*10ms)
stop option
choise7
no stop
choise8
hold hold
taper diam. taper (%) Kennlinie Durchm.
upper limit
bottom limit
AO2 readout choise9
AL1: error range
AL2: diam.limit
power output gain
save
choise1
call
choise1
Full Programming menu with front Panel Keypad
level 2 level 3 level 4 level 5 level 6
mask TCPIP
adress TCPIP
acess to this setting menu with code password
ESC - ENT - ESC - ENT - ESC
display
units
display config.
IP setting
gateway TCPIP
inputs measure
diameter
set point set point option->
pulse
calibration
internal set point value
loop coeff.
functions
variable PID
loop coeff.
regulation typet
speed gainl
speed gain
basis PID
DGT300
⁺
⁺⁺
⁺
memories
outputs threshold
alarms
-
1
-
2
-
3
-
4
-
5
-
6
-
7
-
8
-
9
-
10
-
11
-
12
-
13
-
14
-
15
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