Newport ATS Overhead Table Shelf System User manual

Brand: Newport

Model: ATS Overhead Table Shelf System

Type: User manual

Newport ATS Overhead Table Shelf System

The Newport ATS Overhead Table Shelf System is a versatile and convenient off-the-table platform for mounting accessories used with Newport Table Systems. It can support up to 300 lbs. (135 Kgs) of distributed weight, and provides 24 switched power outlets for easy connection of instruments to a common AC power source.

The shelf system includes slots and a supply of 1⁄4-20 and M6 square nuts for attaching additional shelves and other accessories below the main unit.

Newport ATS Overhead Table Shelf System

The shelf system includes slots and a supply of 1⁄4-20 and M6 square nuts for attaching additional shelves and other accessories below the main unit.

ATS Overhead

Table Shelf System

NSTRUCTION

ANUAL

ATS Overhead Table Shelf System

Instruction Manual

Warranty

Newport Corporation warrants this product to be free of defects in material

and workmanship for a period of one year from the date of shipment. If

found to be defective during the warranty period, the product will either be

repaired or replaced at Newport’s option.

To exercise this warranty, write or call your local Newport representative or

contact Newport headquarters in Irvine, California. You will be given

prompt assistance and return instructions.

Repaired or replaced products are warranted for the balance of the original

warranty period or 90 days, whichever is longer.

This warranty does not apply to defects resulting from modifications or

improper use of the system or its component parts.

This warranty is in lieu of all other warranties, expressed or implies, includ-

ing any implied warranty of merchantability or fitness for a particular use.

Newport Corporation shall not be liable for any indirect, special, or conse-

quential damages.

Irvine, California, U.S.A.

Part No. 16951 Rev. G

iii

Table of Contents

Warranty ............................................................................................................... ii

Table of Contents ............................................................................................... iii

List of Figures ...................................................................................................... iv

Specifications ...................................................................................................... iv

Section 1 — General Information

1.1 Introduction.............................................................................................1

1.2 Getting Started ........................................................................................1

1.3 Unpacking and Inspection .....................................................................1

1.4 Safety Considerations ............................................................................1

1.5 Warranty Information .............................................................................3

1.6 Options and Accessories .......................................................................3

Section 2 — Assembly

2.1 Prepare for Assembly .............................................................................4

2.2 Assemble the System .............................................................................4

2.3 Verify Assembly ......................................................................................7

Section 3 — Operation

3.1 Principles of Operation ..........................................................................8

3.2 Loading Considerations .........................................................................8

3.2.1 Mechanical Loading .....................................................................8

3.2.2 Electrical Loading.........................................................................9

3.3 Maintenance ............................................................................................9

3.3.1 Cleaning .........................................................................................9

3.3.2 Spare Parts ................................................................................... 9

Section 4 — Troubleshooting

4.1 Mechanical Stability ............................................................................ 10

4.1.1 Shelf System is Unstable (“Rocks” on Floor) ..........................10

4.1.2 System Shelf “Sags” From Load ................................................10

4.2 Electrical Failures ................................................................................ 10

Section 5 — Factory Service

5.1 Obtaining Factory Service ...................................................................11

5.2 Service Form .........................................................................................13

List of Figures

Figure Title Page

1.1 ATS Shelf System ..........................................................................................2

2.1 Install Square Nuts .......................................................................................4

2.2 Install Shelf Brackets .................................................................................. 5

2.3 Assemble Vertical and Base Supports.......................................................6

3.1 System Stability............................................................................................8

Specifications

Load Capacity: 200 lbs. (90 Kgs) centered

300 lbs. (135 Kgs) distributed

Shelf Sizes:* ATS-6: 6 ft × 22.6 in (183 × 57.5 cm)

ATS-8: 8 ft × 22.6 in (244 × 57.5 cm)

ATS-10: 10 ft × 22.6 in (305 × 57.5 cm)

System Weight: 225 lbs. (102 Kgs) — ATS-10

System Height: 66.0 in (167.6 cm)

Adjustable: 60.6–66.0 in (153.9–167.6 cm)

System Width: Shelf: 26.0 in (66.0 cm)

Base Supports: 36 in (91.4 cm)

Length: Shelf Length + 6.0 in (15.2 cm)

Power Outlets: 24 (12 per side), switched

Maximum Load — 15 amps max per outlet,

total 15 amps max per side

*For other sizes contact your Newport Representative

Section 1

General Information

The Newport Overhead Table Shelf System provides a convenient off-the-

table platform for mounting and storage of power supplies, controllers, and

instruments when working with any of the Newport Table Systems. The

shelf also allows wires and cables to be routed away from critical set-ups on

the table surface.

Outlets are provided (12 per side) for easy connection of instruments to a

common AC power source. Each set of 12 outlets is equipped with its own

lighted power switch.

An optional shelf may be suspended from the main shelf to support small

accessories. The Cable Management System (optional) may be used to

suspend equipment cables over the table top without interfering with the

setup.

The Overhead Shelf System includes slots and a supply of

⁄4-20 and M6

square nuts for attaching additional shelves and other accessories below

the main unit.

Please read this instruction manual thoroughly before assembling the ATS

Shelf system. The components have been partially assembled at the

factory and require only final assembly.

The components of the Newport ATS Shelf Systems are packed in indi-

vidual, labeled boxes. Be sure the number of boxes you received is equal to

the total number listed on the label (for example, if a box is labeled 1 of 4,

there should be 4 boxes).

Use the diagram in Figure 1.1 to locate and identify each component as you

remove it from the box. Carefully inspect all components for shipping

damage. Report any shipping damage immediately to Newport and the

shipping company.

The following terms are used in this manual that relate to your safety.

Warning is used to indicate dangers that could result in personal injury.

Caution is used to indicate situations that may result in damage to components of

the Newport Table System.

Introduction

1.1

1.2

Unpacking and In-

spection

1.4

Getting Started

1.3

Safety Considerations

Figure 1.1 — ATS Shelf System

Warning

The ATS Shelf System is a metallic electrical conductor. To prevent

the possibility of electrical shock, be sure that all equipment is

properly insulated and grounded before placing it on the shelf

system.

Your ATS Shelf System is equipped with an approved three-wire, grounded

power cord. The power cords must be connected to a three-wire, grounded

outlet. Do not disable the ground by removing the ground pin. Doing so

will void your warranty and could result in personal injury from electrical

shock.

Warranty information may be found on the page preceding the Table of

Contents in this manual. Should it become necessary to exercise the

warranty, contact your Newport representative to determine the proper

course of action. Newport Corporation maintains offices throughout the

United States and other locations worldwide. Refer to the back cover of

this manual for the addresses and telephone numbers of these offices.

Your Shelf System may include one or more of the following Accessories.

Accessories Model No.

Hanging Shelf .......................................................................................... ATS-HS-xx

Warranty Information

1.5

Options and

Accessories

1.6

Section 2

Assembly

The Newport ATS Shelf System is assembled in the inverted position and

placed upright afterward. Before you begin, place a sheet of cardboard or

foam on the floor where you will be assembling the system. To prevent

damage to the ends of the shelf and the electrical outlets, be sure the sheet

is larger than the shelf.

Use the following procedure to assemble your Newport ATS System.

A. Remove the shelf from the packing carton and place it on the floor

with protective sheeting underneath. Orient the shelf so that the

exposed slots face upward toward you.

B. As shown in Figure 2.1, slide the twelve (12) M6 or

⁄4-20 square nuts

into the upper track of the shelf. The M6 nuts should be used only if

you have accessories with M6 metric screws.

Distribute the nuts as required for your intended use. For example, if

you plan to install an optional hanging shelf, install at least 2

⁄4-20

nuts in each of the two ATS nut tracks.

Track for 5/16-18 Nuts

(2 sides of shelf)

Track for 1/4-20 and M-6 Nuts

(2 sides of shelf)

Figure 2.1 — Install Square Nuts

C. Install a

⁄16 washer on each of eight

⁄16-18 ×

⁄4 bolts. Insert the bolts

through the mounting holes of the two shelf brackets as shown in

Figure 2.2. Place a

⁄16-18 square nut on each bolt and turn the nut one

full turn.

D. Orient the two shelf brackets as shown in Figure 2.2 and slide the

square nuts into the channel. Slide the brackets in until they stop

against the center shelf support rail [NOTE: This rail is not present

on systems with a length of 6 feet (or 2 meters) or less]. Tighten all

bolts finger-tight.

Prepare For Assembly

2.1

Assemble the System

2.2

Shelf Bracket,

2 Places

* Center Support

Rail

5/16-18 Bolt,

2 Washers,

1 Nut, 2 Places

5/16-18x3/4 Bolt,

Washer, Nut

8 Places

Figure 2.2 — Install Shelf Brackets

E. On systems longer than 6 feet (or 2 meters), fasten each bracket to

the center support rail with two

⁄16-18 ×

⁄4 bolts, two

⁄16 nuts, and

four washers.

F. Figure 2.3 details assembly of the vertical and base supports to the

shelf and brackets. To complete the assembly, proceed as follows:

1. Orient the left vertical support with the open side facing away

from the shelf and align the mounting holes with those in the shelf

bracket.

2. Fasten the vertical support to the bracket with six

⁄16-18 ×

⁄8 bolts

and

⁄16 nuts. Be sure to place a washer under each bolt head and

each nut.

3. Use a square to ensure the supports are perpendicular to the shelf

before tightening all six bolts.

4. Repeat Steps 1 through 3 to fasten the right hand vertical support.

* NOTE: Center support rail is not used on systems with a length of

6 feet (or 2 meters) or less.

Base Support,

2 Places

5/16-18 x 3/4 Bolt,

2 Washers, Nut,

12 Places

Vertical Support Post,

2 Places

5/16-18 x 5/8 Bolt,

1 Washer, 2 Places

5/16-18 x 3/4 Bolt,

2 Washers, 1 Nut,

12 Places

5/16-18 x 3/4 Bolt,

1 Washer, 2 Places

Figure 2.3 — Assembling Vertical and Base Supports

* NOTE: Center support rail is not

used on systems with a length of

6 feet (or 2 meters) or less.

G. Fasten the base supports to the ends of the vertical supports as

follows:

1. Use six

⁄16-18 ×

⁄8 bolts and

⁄16 nuts to secure the base to the

vertical support using the holes on each side of the support.

Place a washer under each bolt head and nut.

2. Use four

⁄16-18 ×

⁄8 bolts and nuts to fasten each base at the inside

center.

NOTE: If you are installing a 6' shelf, you may have to install one

base as described and install the second base after the shelf is in

position over the table.

H. Check all bolts to be sure they are secure. Carefully lift the assembled

shelf and place it in an upright position.

Warning

The assembled shelf system weighs more than 180 lbs. (82 Kgs). To

prevent serious personal injury, be sure to use proper lifting

procedures when turning the shelf upright.

I. Move the shelf system into position over the table. If the shelf is 6' in

length, you will have to install the second base support, as described

in Step G, after the shelf is in place over the table.

J. Insert the two AC power cords from the outlet strips into the channel

formed by one of the shelf brackets and vertical supports. These

cords may be plugged into any grounded AC wall outlet which

provides 110 VAC at 15 Amps.

Warning

The AC power cords supplied with the ATS System have a grounded,

three-wire plug to prevent injury from electrical shock. Do not

defeat this feature by removing the round pin. Doing so could

result in hazardous electric shock.

Before using your Newport ATS Shelf System, carefully check that all

supports are perpendicular to the shelf and to the floor. Next, be sure all

bolts are tight.

Verify Assembly

2.3

Section 3

Operation

The Newport ATS Shelf System provides a convenient support and storage

shelf for measurement equipment and power supplies that should be

located off of the optical table. The two power strips provide a ready

source of AC power for equipment located on the shelf as well as on the

table.

When using the Newport ATS System, the following items should be

considered.

3.2.1 Mechanical Loading

All equipment placed on the shelf must be arranged so that the Center of

Gravity (CG) remains fairly low. Loading equipment on the shelf so that the

CG is raised significantly may cause the shelf to become unstable. If this

occurs, the shelf may tip over, resulting in personal injury and damage to

any equipment on the shelf.

Correct

Distributed Load

Incorrect

Concentrated Heavy,

High Load

Figure 3.1 — Correct Shelf Loading

Principles of

Operation

Considerations

3.1

3.2

3.2.2 Electrical Loading

The switches, and hence each power strip, on the Newport ATS are rated at

15 amps total. For most uses, this is more than adequate.

Some equipment, such as motors and power supplies, have an initial surge

current that exceeds the nominal operating current. This surge current

may cause failure of the ATS power switch if it is used to control several

devices where the total surge current substantially exceeds the 15 amp

rating of the switch.

For this reason, we recommend that each device be controlled by its own

power switch. Use the ATS power switch only to control power before and

after powering the equipment.

Newport ATS Shelf System require little maintenance. No periodic mainte-

nance is required.

3.3.1 Cleaning

Newport ATS Systems are made of painted steel, aluminum and plastic.

They may be cleaned by applying non-abrasive liquid household cleaner to

a rag and wiping the surface dry. Avoid abrasive cleaners as they may

scratch the surface.

Be sure to disconnect the ATS power cords before cleaning around the AC

power strips.

3.3.2 Spare Parts

The following spare parts may be ordered for replacement on your Newport

ATS Shelf System.

Part Name Part No.

Power Strip............................................................................................... 18414-XX

Shelf Bracket ............................................................................................. 16916-01

Vertical Support........................................................................................ 16919-01

Base Support ............................................................................................. 16920-01

Shelf (Specify Length) ............................................................... 16921-01 6 ft

16921-02 8 ft

16921-03 10 ft

16921-04 12 ft

16921-05 14 ft

16921-06 4 ft

16921-07 5 ft

16921-08 2 m

⁄16-18 square nut (8).................................................................................. 16950-01

⁄4-20 square nut (12) ................................................................................. 16950-02

M6 square nut (12) ................................................................................... 16950-03

⁄16 washer (68) .............................................................................3941GH-0937-063

⁄16 hex nut (28) .................................................................................... 3301-AD-026

⁄16-18 ×

⁄8 bolt (2) ................................................................................. 3751-AD-245

⁄16-18 ×

⁄4 bolt (38) ............................................................................... 3751-AD-246

Maintenance

3.3

Section 4

Trouble Shooting

4.1.1 Shelf System is Unstable (“Rocks”) on Floor

An unstable system may result from either an uneven floor or the system

was not assembled properly. Check the following items:

A. If the floor is uneven, adjust the individual leveling feet on the base

support bars to stabilize the system.

B. Use a Carpenter’s Square to check that all vertical supports are true

(perpendicular) to the horizontal surfaces (i.e., the base supports and

shelf). If any part is not true, loosen the bolts and adjust as required.

Be sure to tighten all bolts after correcting the problem.

4.1.2 System Shelf “Sags” From Load

The shelf has a maximum load capacity of 200 lbs (90 Kgs) centered and 300

lbs (135 Kgs) distributed.

If equipment plugged in to the ATS Shelf power strips fails to function, use

the following procedure to locate and correct the problem:

A. Be sure the ATS power switch is turned ON. This rocker switch will

be illuminated when in the ON position.

B. Check to be sure the correct power cord from the ATS is connected

to an AC wall outlet. Each power strip has its own power cord. Both

should be connected to a wall outlet.

C. Verify that the wall outlet is supplying power. Connect the equipment

directly to the outlet. If it still fails do the following:

1. Check the fuse or circuit breaker for the outlet to be sure it is not

blown. Replace or reset if required.

2. Check the equipment’s fuse. If it is blown, replace and try the

equipment again.

D. If the ATS power strip has failed, contact Newport Applications

Engineering at (714) 863-3144 between 7:30 and 5:00 Pacific time.

Mechanical Stability

4.1

Electrical Failures

4.2

Section 5

Factory Service

To obtain information concerning factory service, contact Newport Corporation or

your Newport representative. Please have the following information available.

1. Model number.

2. Purchase order number.

3. Complete description of the problem.

If components are to be returned to Newport Corporation, you will be given

a Return Number, which you should reference in your shipping documents.

Please fill out the service form located on the next page, and have the

information ready when contacting Newport Corporation. Include the

completed service form with any parts or components that are returned.

Obtaining Service

5.1

5.2

Service Form

Name ________________________________________________________________________ RETURN AUTHORIZATION # _________________________________

Company __________________________________________________________________ (Please obtain prior to return of item)

Address _____________________________________________________________________

Country ____________________________________________________________________ Date _____________________________________________________________________

P.O. Number _______________________________________________________________ Phone Number _____________________________________________________

Item(s) Being Returned:

Model # _________________________________________________________________ Serial # ____________________________________________________________________________

Description __________________________________________________________________________________________________________________________________________________________

____________________________________________________________________________________________________________________________________________________________________________

Reason for return of goods (please list any specific problems) ______________________________________________________________________________

____________________________________________________________________________________________________________________________________________________________________________

Please Describe the Problem:

____________________________________________________________________________________________________________________________________________________________________________

______________________________________________________________________________________________________________ (Attach additional sheets as necessary)

Where is the Equipment Installed?

(factory, controlled laboratory, out-of-doors, etc.) _________________________________________________________________________________________________

Maximum Air Pressure available? ___________________________________________________ Regulated? _______________________________________________

Any additional information. (If special modifications have been made by the user, please describe below).

____________________________________________________________________________________________________________________________________________________________________________

Vibration Control Products Newport Corporation

U.S.A. Office: 949/863-3144

FAX: 949/253-1800