VAT 61536-PHCG Owner's manual

Installation, Operating & Maintenance Instructions

Series 615 DN 63-100 (I.D. 2.5“ - 4”), RS232

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com

292443EB

2013-11-27

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Butterfly control & isolation valve

with extended control range

with RS232 interface

sample picture

This manual is valid for the valve ordering number(s):

615 . . - . . GG - . . . . (1 sensor input)

615 . . - . . GH - . . . . (2 sensor inputs)

615 . . - . . AG - . . . . (1 sensor input / 15V SPS)

615 . . - . . AH - . . . . (2 sensor inputs / 15V SPS)

615 . . - . . HG - . . . . (1 sensor input / PFO)

615 . . - . . HH - . . . . (2 sensor inputs / PFO)

615 . . - . . CG - . . . . (1 sensor input / 15V SPS / PFO)

615 . . - . . CH - . . . . (2 sensor inputs / 15V SPS / PFO)

615 . . - . . GV - . . . . (1 sensor input / analog outputs)

615 . . - . . GW - . . . . (2 sensor inputs / analog outputs)

615 . . - . . AV - . . . . (1 sensor input / analog outputs / 15V SPS)

615 . . - . . AW - . . . . (2 sensor inputs / analog outputs / 15V SPS)

615 . . - . . HV - . . . . (1 sensor input / analog outputs / PFO)

615 . . - . . HW - . . . . (2 sensor inputs / analog outputs / PFO)

615 . . - . . CV - . . . . (1 sensor input / analog outputs / 15V SPS / PFO)

615 . . - . . CW - . . . . (2 sensor inputs / analog outputs / 15V SPS / PFO)

SPS = Sensor Power Supply PFO = Power Failure Option

configured with firmware 615P.1E.44

The fabrication number is indicated on each product as per the label

below (or similar):

made in Switzerland

Fabrication No.:

615 . . – . . . . – . . . . / . . . .

A – . . . . . .

Fabrication number

Explanation of symbols:

Read declaration carefully before you start any other

action!

Keep body parts and objects away from the valve

opening!

Attention!

Hot surfaces; do not touch!

Loaded springs and/or air cushions are potential

hazards!

Wear gloves!

Disconnect electrical power and compressed air lines.

Do not touch parts under voltage!

Read these «Installation, Operating & Maintenance Instructions» and the enclosed «General

Safety Instructions» carefully before you start any other action!

Installation, Operating & Maintenance Instructions

Series 615 DN 63-100 (I.D. 2.5“ - 4”), RS232

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com

292443EB

2013-11-27

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Imprint

Manufacturer

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Website

www.vatvalve.com

Phone

+41 81 771 61 61

Fax

+41 81 771 48 30

Email

[email protected]

Publisher

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Editor

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Print

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Copyright

No part of these Instructions may be reproduced in any way (photocopies, microfilms or any

other reproduction processes) nor may it be manipulated with electronic systems, duplicated or

distributed without written permission from VAT. Offenders are liable to pay damages.

The original VAT firmware and updated state of the art versions of the VAT firmware are

intended for use with VAT products. The VAT firmware contains a limited, time unlimited user

license. The VAT firmware may not be used for purposes other than those intended nor is it

permitted to make copies of the VAT firmware. In particular, it is strictly forbidden to give copies

of the VAT firmware to other people.

The use of trade names, brand names, trademarks, etc. in these Instructions does not entitle

third parties to consider these names to be unprotected and to use them freely. This is in

accordance with the meaning of the laws and acts covering brand names and trademarks.

Installation, Operating & Maintenance Instructions

Series 615 DN 63-100 (I.D. 2.5“ - 4”), RS232

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com

292443EB

2013-11-27

3/94

Contents:

1 Use of product ........................................................................................................................................................... 5

1.1 Technical data .................................................................................................................................................. 5

2 Installation ................................................................................................................................................................. 9

2.1 Unpacking ........................................................................................................................................................ 9

2.2 Installation into the system ............................................................................................................................... 9

2.3 Tightening torque ........................................................................................................................................... 10

2.3.1 Mounting of CF-F flanges .................................................................................................................. 10

2.3.2 Mounting with centering rings ............................................................................................................ 11

2.3.3 Mounting with O-ring in grooves ........................................................................................................ 11

2.4 Admissible forces ........................................................................................................................................... 12

2.4.1 Admissible forces for valve body ....................................................................................................... 12

2.4.2 Admissible forces at controller ........................................................................................................... 13

2.5 Requirements to sensor connection ............................................................................................................... 14

2.6 Electrical connection ...................................................................................................................................... 15

2.6.1 Ground connection ............................................................................................................................ 15

2.6.2 Sensor supply concepts ..................................................................................................................... 16

2.6.3 Power and sensor connection (+24 VDC sensors) ............................................................................ 17

2.6.4 Power and sensor connection ( 15 VDC sensors) without optional SPS module .............................. 20

2.6.5 Power and sensor connection ( 15 VDC sensors) with optional SPS module ................................... 22

2.6.6 RS232 interface connection ............................................................................................................... 23

2.6.7 Service port connection ..................................................................................................................... 23

3 Operation ................................................................................................................................................................ 24

3.1 Introduction .................................................................................................................................................... 24

3.1.1 Local operation .................................................................................................................................. 25

3.1.2 Remote operation .............................................................................................................................. 25

3.1.3 Safety mode....................................................................................................................................... 26

3.1.4 Service indication ............................................................................................................................... 26

3.2 Operation under increased temperature ........................................................................................................ 26

3.3 Behavior during power up .............................................................................................................................. 26

3.4 Behavior in case of power failure ................................................................................................................... 27

3.5 Display information ......................................................................................................................................... 28

3.6 Setup procedure ............................................................................................................................................. 30

3.6.1 Interface configuration ....................................................................................................................... 30

3.6.2 Valve and sensor configuration .......................................................................................................... 31

3.6.3 ZERO ................................................................................................................................................. 31

3.6.4 Pressure control configuration ........................................................................................................... 32

3.6.5 Control algorithms .............................................................................................................................. 34

3.7 Close valve .................................................................................................................................................... 38

3.8 Open valve ..................................................................................................................................................... 38

3.9 Position control............................................................................................................................................... 38

3.10 Pressure control ............................................................................................................................................. 38

3.10.1 Operation with 2 sensors ................................................................................................................... 39

3.11 Tuning of pressure control performance ........................................................................................................ 39

3.11.1 Tuning of pressure control (adaptive) ................................................................................................ 40

3.11.2 Tuning of pressure control performance with fixed PI control ............................................................ 44

3.11.3 Tuning of pressure control (soft pump) .............................................................................................. 50

3.12 RS232 interface ............................................................................................................................................. 54

3.12.1 Settings .............................................................................................................................................. 54

3.12.2 Schematics ........................................................................................................................................ 55

3.12.3 Digital inputs ...................................................................................................................................... 57

3.12.4 Command syntax ............................................................................................................................... 58

3.12.5 RS232 control commands ................................................................................................................. 58

3.12.6 RS232 inquiry commands .................................................................................................................. 59

3.12.7 RS232 setup commands ................................................................................................................... 63

3.12.8 RS232 error messages ...................................................................................................................... 67

Installation, Operating & Maintenance Instructions

Series 615 DN 63-100 (I.D. 2.5“ - 4”), RS232

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com

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2013-11-27

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4 Trouble shooting ..................................................................................................................................................... 68

5 Maintenance & repairs ............................................................................................................................................ 71

5.1 Maintenance procedures ................................................................................................................................ 72

5.2 Option board .................................................................................................................................................. 85

5.2.1 Durability of power fail battery ............................................................................................................ 85

5.2.2 Retrofit / replacement procedure ....................................................................................................... 86

6 Drawing ................................................................................................................................................................... 89

7 Spare parts ............................................................................................................................................................. 90

7.1 ISO-F valve unit – aluminum hard anodized, without heating ........................................................................ 90

7.2 ISO-F valve unit – stainless steel, without heating ......................................................................................... 90

7.3 Seals .............................................................................................................................................................. 91

7.4 Accessories .................................................................................................................................................... 91

7.4.1 Centering ring with Viton o-ring .......................................................................................................... 92

8 Warranty ................................................................................................................................................................. 93

Installation, Operating & Maintenance Instructions

Series 615 DN 63-100 (I.D. 2.5“ - 4”), RS232

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com

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2013-11-27

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1 Use of product

This product is a Butterfly control valve with isolation functionality for downstream pressure control in vacuum systems.

Use product for clean and dry indoor vacuum applications under the conditions indicated in chapter «Technical data» only!

Other applications are only allowed with the written permission of VAT.

1.1 Technical data

Control and actuating unit

Power input 1) (α)

+24 VDC (±10%) @ 0.5 V pk-pk max.

[connector: POWER]

[615 . . - . . A . - . . . . / 615 . . - . . G . - . . . . ]

[615 . . - . . C . - . . . . / 615 . . - . . H . - . . . . ]

38 W max. (operation of valve with max. load) without PFO 4)

38 W plus 10 W for PFO 4)

Sensor power supply 2) (β)

[615 . . - . . A . - . . . . / 615 . . - . . C . - . . . . ]

Input

Output

+24 VDC / 1500 mA max.

±15 VDC (±5%) / 1000 mA max.

[connector: POWER]

[connector: SENSOR]

Sensor power supply 2) (β)

[615 . . - . . G . - . . . . / 615 . . - . . H . - . . . . ]

Input

Output

+ 24 VDC resp. ± 15 VDC

same as input but:

2.0 A max. at ± 15 VDC

1.5 A max. at + 24 VDC

[connector: POWER]

[connector: SENSOR]

Calculation of complete power consumption:

Ptot = α + β

whereas β depends on sensor supply concept and sensor power consumption.

Installation, Operating & Maintenance Instructions

Series 615 DN 63-100 (I.D. 2.5“ - 4”), RS232

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com

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Control and actuating unit (continuation)

Sensor input

Signal input

ADC resolution

Sampling time

0-10 VDC / Ri>100 kΩ

0.23 mV

10 ms

[connector: SENSOR]

Digital inputs 3)

±24 VDC max.

Digital outputs 3)

Input voltage

Input current

Breaking capacity

70 VDC or 70 V peak max.

0.5 ADC or 0.5 A peak max.

10 W max.

Analog outputs 3)

0-10 VDC / 1 mA max.

PFO 4) battery pack

[615 . . - . . C . - . . . . / 615 . . - . . H . - . . . . ]

Charging time

Durability

2 minutes max.

up to 10 years @ 25°C ambient;

refer to «Durability of power fail battery» for details

Ambient temperature

0 °C to +50 °C max. (<35 °C recommended)

Pressure control accuracy

5 mV or 0.1% of setpoint, whichever is greater

Position resolution / position control capability

> 28000

Closing time throttling only

0.5 s typ. (full stroke)

Opening time throttling only

0.5 s typ. (full stroke)

Closing time throttling & isolation

0.6 s typ. (full stroke)

Opening time throttling & isolation

0.6 s typ. (full stroke)

1) Internal overcurrent protection by a PTC device.

2) Refer to chapter «Sensor supply concepts» for details.

3) Refer to chapter «Schematics» for details.

4) PFO = Power Failure Option. Refer to «Behavior in case of power failure» for details.

Installation, Operating & Maintenance Instructions

Series 615 DN 63-100 (I.D. 2.5“ - 4”), RS232

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com

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Valve unit

Pressure range at 20 C

- Aluminum hard anodized (615 . . - . H. . - . . . . )

1 x 10E-6 mbar to 1.2 bar (abs)

- Stainless steel (615 . . - . E. . - . . . . )

1 x 10E-8 mbar to 1.2 bar (abs)

Leak rate to outside at 20 C

- Aluminum hard anodized (615 . . - . H. . - . . . . )

1 x 10E-5 mbar l/s

- Stainless steel (615 . . - . E. . - . . . . )

1 x 10E-9 mbar l/s

Leak rate seat at 20°C

- Aluminum hard anodized (615 . . - . H. . - . . . . )

1 x 10E-4 mbar l/s

- Stainless steel (615 . . - . E. . - . . . . )

1 x 10E-9 mbar l/s

Cycles until first service:

- Isolation cycles (open - closed - open)

100’000 (with FKM (e.g. Viton®) seals, unheated and under clean conditions)

- Throttling cycles (open - max. throttle - open)

2’000’000 (with FKM (e.g. Viton®) seals, unheated and under clean

conditions)

Admissible operating temperature

10°C to +120°C

Mounting position

Valve seat must face chamber side

Wetted materials

- Body, plate (615 . . - . H. . - . . . . )

Aluminum 3.2315 (AA6082) hard anodized

- Body, plate (615 . . - . E. . - . . . . )

Stainless steel 316L (1.4404 or 1.4435)

- Shaft

Stainless steel 316L (1.4404 or 1.4435)

- Plate screws

Stainless steel 316L (A4)

- Shaft seal

- Plate seal

FKM (e.g. Viton®)

- Slide bearing for shaft

iglidur® X

Installation, Operating & Maintenance Instructions

Series 615 DN 63-100 (I.D. 2.5“ - 4”), RS232

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com

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2013-11-27

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Valve unit (continuation)

DN 63

2½"

(61536 - ....)

DN 80

3"

(61538 - ....)

DN 100

4"

(61540 - ....)

Max. differential pressure on plate

1000 mbar

Min. controllable conductance (Cmin)

[N2 molecular flow]

0.15 l/s

0.2 l/s

0.25 l/s

Conductance in open position [N2 molecular flow]

220 l/s

360 l/s

600 l/s

Weight:

Aluminum hard anodized (615 . . - . H. . - . . . .

)

3.8 kg

4.8 kg

5.2 kg

Weight:

Stainless steel (615 . . - . E. . - . . . . )

5.9 kg

8.8 kg

9.7 kg

Dimensions

Refer to dimensional drawing of specific valve ordering number

(available on request)

Installation, Operating & Maintenance Instructions

Series 615 DN 63-100 (I.D. 2.5“ - 4”), RS232

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com

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2 Installation

2.1 Unpacking

Valves DN63 / 2½" and larger must not be lifted solely by the actuator.

2.2 Installation into the system

Fingers and objects must be kept out of the valve opening and away from moving parts.

The valve plate may start to move just after power is supplied.

Do not connect or disconnect sensor cable when device is under power.

Connection overview Connectors at controller panel

Ground

connection

Installation, Operating & Maintenance Instructions

Series 615 DN 63-100 (I.D. 2.5“ - 4”), RS232

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com

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1. Install valve [1] into the vacuum system. Valve seat side must face process chamber. The valve seat side is indicated

by the symbol " " on the valve flange.

Caution: Do not tighten the flange screws stronger than indicated under «Tightening torque».

Caution: Do not admit higher forces to the valve than indicated under «Admissible forces».

Note: Make sure that enough space is kept free to do preventive maintenance work. The required space is indicated

on the dimensional drawing.

Note: Control unit of valves with ISO-KF flanges (615 . . – K . . . ) needs support when mounted on horizontal piping

and control unit does not hang.

2. Install the ground connection cable at controller. Refer to «Electrical connection»

3. Install sensor(s) [2] according to the recommendations of the sensor manufacturer and directives given under

«Requirements to sensor connection».

4. Connect pressure sensor cable [3] to sensor(s) and then to valve (connector: SENSOR). Refer to chapter «Electrical

connection» for correct wiring.

Note: Input for second sensor is available on 615 . . - . . . H - . . . ., 615 . . - . . . W - . . . . and 615 . . - . . . Z - . . . .

versions only.

5. Connect valve to remote control unit [4] (connector: INTERFACE). Refer to «RS232 connection» for correct wiring.

6. Connect power supply [5] to valve (connector: POWER). Refer to chapter «Electrical connection» for correct wiring.

Note: To provide power to the valve motor pins 4 and 8 must be bridged, otherwise motor interlock is active and the

valve enters the safety mode and is not operative. Refer also to «Safety mode».

7. This valve may optionally be equipped with a heating device. Connect VAT heating device according to manual of

respective heating device.

8. Perform «Setup procedure» to prepare valve for operation.

Note: Without performing the setup procedure the valve will not be able to do pressure control.

2.3 Tightening torque

Tighten mounting screws of the flanges uniformly in crosswise order. Observe the maximum torque levels in the following

table. Higher tightening torques deforms the valve body and may lead to malfunction of the valve.

2.3.1 Mounting of CF-F flanges

Tightening torques for CF-F flange connections depend on the type of seal which is used. Follow recommendations of seal

manufacturer.

Installation, Operating & Maintenance Instructions

Series 615 DN 63-100 (I.D. 2.5“ - 4”), RS232

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com

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2.3.2 Mounting with centering rings

Valve size

ISO-F

max. tightening torque

(Nm)

max. tightening torque

(lbs . ft)

DN63 / 2½ “

(61536 - . . . . - . . . . )

8-10

6-8

DN80 / 3“

(61538 - . . . . - . . . . )

8-10

6-8

DN100 / 4“

(61540 - . . . . - . . . . )

8-10

6-8

hole depth (mm)

hole depth (inch)

DN63 / 2½ “

(61536 - . . . . - . . . . )

12

0.47

DN80 / 3“

(61538 - . . . . - . . . . )

12

0.47

DN100 / 4“

(61540 - . . . . - . . . . )

12

0.47

Caution: Make sure that screws are not too long otherwise the valve body may be damaged.

Note: Use slightly lubricated screws.

Refer to «Spare parts and accessories» for centering rings ordering numbers.

2.3.3 Mounting with O-ring in grooves

Valve size

ISO-F

JIS

ASA-LP

ISO-F

JIS

ASA-LP

max. tightening torque

(Nm)

max. tightening torque

(lbs . ft)

DN63 / 2½ “

(61536 - . . . . - . . . . )

20-23

35-40

15-17

26-30

DN80 / 3“

(61538 - . . . . - . . . . )

20-23

35-40

15-17

26-30

DN100 / 4“

(61540 - . . . . - . . . . )

20-23

35-40

15-17

26-30

hole depth (mm)

hole depth (inch)

DN63 / 2½ “

(61536 - . . . . - . . . . )

12

n/a

0.47

n/a

DN80 / 3“

(61538 - . . . . - . . . . )

12

n/a

0.47

n/a

DN100 / 4“

(61540 - . . . . - . . . . )

12

n/a

0.47

n/a

Caution: Make sure that screws are not too long otherwise the valve body may be damaged.

Note: These torques are valid if depth of the mounting screws is min. 1 x thread diameter. Make sure that screws in use

are capable to withstand applied torques. Lubricate screws slightly.

Installation, Operating & Maintenance Instructions

Series 615 DN 63-100 (I.D. 2.5“ - 4”), RS232

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com

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2013-11-27

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2.4 Admissible forces

2.4.1 Admissible forces for valve body

Forces from the weight of other components can lead to deformation of the valve body and to malfunction of the valve. The

stress has to be relieved by suitable means. The following forces are admissible:

Valve

size

Axial tensile or

compressive force «FA»

Bending moment «M»

mm

inch

N

lb.

Nm

lbf.

63

2½

800

176

32

24

80

3

850

187

35

26.5

100

4

1000

220

40

30

M

FA

M

Installation, Operating & Maintenance Instructions

Series 615 DN 63-100 (I.D. 2.5“ - 4”), RS232

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com

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2013-11-27

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2.4.2 Admissible forces at controller

Attention!

Do not pushing, shocking load, or stressing the valve controller!

Do not deposit anything at valve controller!

The admissible force at valve controller in regards to the pedestal is shown in table below. In case higher force is

applied, the pedestal could be permanently damaged!

Admissible force «F»

Overview

F = Force

a = middle of aluminium part of controller (b / 2)

400 N

F

b

pedestal

a

pedestal

b

a

F

Installation, Operating & Maintenance Instructions

Series 615 DN 63-100 (I.D. 2.5“ - 4”), RS232

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com

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2.5 Requirements to sensor connection

To achieve fast and accurate pressure control a fast

sensor response is required.

Sensor response time: < 50ms

The sensor is normally connected to the chamber by a

pipe. To maintain that the response time is not degraded

by this connection it needs to meet the following

requirements:

Inner diameter of connection pipe: > = 10 mm

Length of connection pipe: < = 300 mm

These conductance guidelines must include all valves and

limiting orifices that may also be present.

Make also sure that there is no obstruction in front of

sensor connection port inside the chamber.

The sensor should also be mounted free of mechanical

shock and vibration.

Dynamic stray magnetic fields may introduce noise to

sensor output and should be avoided or shielded.

Installation, Operating & Maintenance Instructions

Series 615 DN 63-100 (I.D. 2.5“ - 4”), RS232

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com

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2013-11-27

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2.6 Electrical connection

2.6.1 Ground connection

Recommendation for ground strap between controller and system (chassis)

Material

L (Length max.)

B1 (min.)

B2 (min.)

d1 ( )

d2 ( )

copper tinned

200 mm

25 mm

4.5 mm

customized

Note: Connection plates of ground strap must be total plane for a good electrical contact!

Note: The connection point at chassis (FE) must be blank metal (not coated).

It is also possible to connect the ground strap at system chamber if it is well connected to PE.

Note: Avoid low chassis cross section to the system PE connection. (Min. same cross section as ground strap)

Valve controller

System

Ground connection

Chassis (FE)

(Functional Earth)

B1

B2

d1

d2

L

Ground strap

PE

Recommended torque: 1,3…1,7Nm

Installation, Operating & Maintenance Instructions

Series 615 DN 63-100 (I.D. 2.5“ - 4”), RS232

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com

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2013-11-27

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2.6.2 Sensor supply concepts

This valve offers 3 alternative concepts to supply the sensor(s) with power. This depends on the sensor type and valve

version that is used. This valve is available with an optional sensor power supply module (SPS) that converts 15 VDC

from the 24 VDC.

Concepts:

External + 24 VDC supplied to POWER connector is feed through to SENSOR connector to supply 24 VDC

sensors. Refer to chapter «2.6.3 Power and sensor connection (+24 VDC sensors)» for schematic and correct

wiring.

External 15 VDC supplied to POWER connector is feed through to SENSOR connector to supply 15 VDC

sensors. Refer to chapter «2.6.4 Power and sensor connection ( 15 VDC sensors) without optional SPS module»

for schematic and correct wiring.

External + 24 VDC supplied to POWER connector is converted into 15 VDC by the valve internal SPS and

supplied to SENSOR connector to supply 15 VDC sensors. Refer to chapter «2.6.5 Power and sensor

connection ( 15 VDC sensors) with optional SPS module» for schematic and correct wiring.

Valve versions:

615 . . - . . G . - . . . . / 615 . . - . . H . - . . . . SPS module not included

615 . . - . . A . - . . . . / 615 . . - . . C . - . . . . SPS module included

Note: The SPS module can be retrofitted. Refer to chapter «Retrofit / replacement procedure» for instruction.

Installation, Operating & Maintenance Instructions

Series 615 DN 63-100 (I.D. 2.5“ - 4”), RS232

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com

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2013-11-27

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2.6.3 Power and sensor connection (+24 VDC sensors)

[615 . . - . . G . - . . . . / 615 . . - . . H . - . . . . versions recommended]

2.6.3.1 Sensor power wiring via controller

Note:

Use shielded sensor cable(s). Keep cable as short as possible, but locate it away from noise sources.

Connect the +24 VDC sensors at DB–15 female sensor connector exactly as shown in the drawing above.

Do not connect other pins that may damage sensors, power supply or controller!

Connector: Use only screws with 4-40UNC thread for fastening the connectors!

Pins 4 and 8 must be bridged for operation!

An optional switch would allow for motor

interlock to prevent valve from moving.

Low range sensor may be connected

to sensor 1 or sensor 2 input.

Do configuration accordingly.

Installation, Operating & Maintenance Instructions

Series 615 DN 63-100 (I.D. 2.5“ - 4”), RS232

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com

292443EB

2013-11-27

18/94

2.6.3.2 Sensor power wiring external

Note:

Use shielded sensor cable(s). Keep cable as short as possible, but locate it away from noise sources.

Connect the +24 VDC sensors at DB–15 female sensor connector exactly as shown in the drawing above. Do not

connect other pins that may damage sensors, power supply or controller!

Connector: Use only screws with 4-40UNC thread for fastening the connectors!

Low range sensor may be connected

to sensor 1 or sensor 2 input.

Do configuration accordingly.

Pins 4 and 8 must be bridged for operation!

An optional switch would allow for motor

interlock to prevent valve from moving.

Installation, Operating & Maintenance Instructions

Series 615 DN 63-100 (I.D. 2.5“ - 4”), RS232

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com

292443EB

2013-11-27

19/94

Installation, Operating & Maintenance Instructions

Series 615 DN 63-100 (I.D. 2.5“ - 4”), RS232

VAT Vakuumventile AG, CH-9469 Haag, Switzerland

Tel +41 81 771 61 61 Fax +41 81 771 48 30 [email protected] www.vatvalve.com

292443EB

2013-11-27

20/94

2.6.4 Power and sensor connection ( 15 VDC sensors) without optional SPS module

[615 . . - . . G . - . . . . / 615 . . - . . H . - . . . . versions only]

2.6.4.1 Sensor power wiring via controller

Note:

Use shielded sensor cable(s). Keep cable as short as possible, but locate it away from noise sources.

Connect the 15 VDC sensors at DB–15 female sensor connector exactly as shown in the drawing above.

Do not connect other pins that may damage sensors, power supply or controller!

Connector: Use only screws with 4-40UNC thread for fastening the connectors!

Pins 4 and 8 must be bridged for operation!

An optional switch would allow for motor interlock to

prevent valve from moving.

Low range sensor may be connected

to sensor 1 or sensor 2 input.

Do configuration accordingly.

Fuse 1A

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VAT 61536-PHCG Owner's manual

VAT 61536-PHCG Owner's manual

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