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T5-5 Treadmill
Customer Support Services
PARTS MANUAL 31 Aug 2011
2
Miscellaneous ..................................................................................................... 3
Extrusions and Rear Endcaps ................................................................................... 4
Console and Related Components ............................................................................. 5
Belt, Deck, and Rear Roller..................................................................................... 6
Uprights, Handrails, and Cupholders .......................................................................... 7
Ergo Bar............................................................................................................ 8
Motor Cover, Front End Cap, and Leg Levelers.............................................................. 9
Lift Frame and Lift Motor ......................................................................................10
Motor Controller Assembly.....................................................................................11
Drive Motor Assembly...........................................................................................12
Front Roller Assembly...........................................................................................13
Block Diagram - Domestic......................................................................................14
Block Diagram - International .................................................................................15
T5-5 TREADMILL T55-0XXX-01
Contents
3
T5-5 TREADMILL T55-0XXX-01
Miscellaneous
Description Part No.
Hardware Bag AK59-00090-0000
Document Kit - Eng AK59-00111-0000
Document Kit - Ger AK59-000111-0002
Transmitter, Polar HR 8254701
Strap, Heart Rate LF 6844301
M6 Hex Long Arm Wrench 3255701
4
T5-5 TREADMILL T55-0XXX-01
Extrusions and Rear End Caps
Extrusion, Left
AK59-00089-0000
End Cap, Left
0K59-01177-0000
Lower Extrusion (2)
0K59-01174-0000
End Cap, Right
0K59-01176-0000
Extrusion, Right
AK59-00088-000
0
Rear Tensioning Bolt
3253907
Screw
0017-00101-1621
Grommets
0017-00042-0326
Extrusion Mounting Brackets (8)
7074401
Trx Pan Screws (16)
3206601
Extrusion Mounting Clip
0K59-01254-0000
Trx Pan Screws (20)
3206601
Rear Roller Guard, Left
0K59-01209-0000
Rear Roller Guard, Right
0K59-01208-0000
Flat Washer
3114409
5
T5-5 TREADMILL T55-0XXX-01
Console and Related Components
Attaching the Console Assembly to the Lower Cross Cover
Cross Cover
(see page 8)
Console Assembly
Screw (4)
3254602
Rear
0K59-01202-0000
Overlay/Bezel Assembly
(see chart below)
Programmed Console Board
A084-92314-A001
Life Fitness Logo
0K59-01282-0000
Part Nos.
Language
Console
Assembly
Overlay/Bezel
Assembly
ENG/ENG AK59-00072-0100 AK59-00116-0000
GER/MET AK59-00072-0102 AK59-00117-0000
7
6
T5-5 TREADMILL T55-0XXX-01
Belt, Deck, and Rear Roller
Deck (with belt removed)
0K59-01172-0000
Rear Roller
0K59-01169-0000
Deck Screws (4)
3206301
Tinnerman Clip (4)
3206201
Walking Belt
0K59-01133-0001
TecsPak Spring Blk (8)
6821901
TecsPak Screw (8)
3234804
TecsPak Washer (8)
3114412
7
T5-5 TREADMILL T55-0XXX-01
Uprights, Handrails, and Cup Holders
Ergo Bar
(see page 8)
Upright Bolt (4)
3254902
Lock Washer (4)
3239503
Accessory Holder, Blue
0K59-01244-0000
Cross Cover Assembly
AK59-00087-0000
Bridge Assembly
AK59-00060-0000
Bottom Cross Cover
0K59-01203-0000
Upright
Frame
Handlebar End Cap
0K59-01134-0000
Handlebar Grip
0K59-01135-0000
Screws (2)
3255504
Upright End Cap
0K59-01136-0000
Upright Assembly
Left
Ak59-00055-0000
Right
AK59-00054-0000
Outer Cupholder Cover
0K59-01200-0000
Inner Cupholder Cover
0K59-01199
Screws (2)
3207501
Felt Bumper
3255401
Insert Cup, Blue
0K59-01245-0000
not shown:
Foam Strip
7985801
Plastic Tension Clips (2)
3255601
Phil Pan Screws (2)
3226003
these hold the main cable
to the bridge assembly:
.
Screw
3207501
-0000
3
Bottom Cross Cover
0K59-01203-0000
Bridge Assembly
AK59-00060-0000
8
T5-5 TREADMILL T55-0XXX-01
Ergo Bar
Top Ergo Bar Cover
0K59-01205-0000
Nylon Screw Grommet
0017-00042-1147
Screws (4)
0017-00101-1621
Screws (4)
3226003
Bottom Ergo Bar Cover
0K59-01204-0000
T55 User Pod Assembly
AK59-00109-0000
Safety Key Assembly
A
K59-00100-000
0
Ergo Handlebar Grip, Right
0K59-01239-0000
Ergo Handlebar Grip, Left
0K59-01302-0000
Ergo Bar Weldment
0K59-01226-0000
9
T5-5 TREADMILL T55-0XXX-01
Motor Cover, Front End Cap, and Leg Levelers
Motor Cover Assembly
AK59-00097-0000
10-inch Logo Label
0K59-01284-0000
Screws (2)
0017-00101-1621
Lower Front Cover
0K59-01173-0000
Screws (3)
0017-00101-1621
Grommets (3)
0017-00042-0326
Jam Nut
3225802
Leg Leveler
3231701
Leveler Tube Cap End
0K59-01175-0000
Motor Cover Clips (2)
0K59-01317-0000
Screws (2)
3223501
Leg Leveler Assembly
AK59-00119-0000
10
T5-5 TREADMILL T55-0XXX-01
Lift Frame and Lift Motor
External E-rings (2)
3221705
Actuator Lift Frame Pins (2)
0K59-01187-0000
Lift Frame Assembly
0K59-01158-0001
Wheels (2)
0K59-01164-0000
Pushnut
3205101
Clevis Pins (2)
3256001
Lift Frame Pivot Sleeves (2
)
0K59-01298-0000
Cotter Hairpins (2)
3257101
Flat Ny Washers (2)
3227202
Hex Bolt
3223304
Linear Actuator
115/60
0K59-01064-0000
230/50
0K59-01259-0000
Low Ht Nylock Nut
3102807
.
.
.
.
11
T5-5 TREADMILL T55-0XXX-01
Motor Controller Assembly
Motor Controller Kit
Domestic
AK59-00112-0000
International
AK59-00113-0000
Screws (2)
3208601
3266501
12
T5-5 TREADMILL T55-0XXX-01
Drive Motor Assembly
Drive Belt Tensioning Bolt
3205401
Washer
3102500
Line Cord, Domestic
7420601
Drive Motor Mounting Nuts
3205801
Poly-V Belt
3259501
Drive Motor Assembly
Domestic, 120 v.
7934401
International, 230 v.
7934601
Bushing,
Strain Relief
3206901
Home Switch
3204701
Retaining Clip
6872701
6
13
T5-5 TREADMILL T55-0XXX-01
Front Roller Assembly
Front Roller Assembly w/Pulley
AK59-00063-0000
Tensioning Bolt
3253907
Washer
3114409
front
HXS Soc Bolt
3253913
Flat Washer
3114409
T5 Pulley Guard
0K59-01241-0000
Plastic Grommets (2)
0017-00042-0326
Phil Pan Screws (2)
0017-00101-1621
3253913
14
10-XXX0-55T LLIMDAERT 5-5T
Block Diagram – Low Voltage
R
E
D
W
H
T
B
L
K
VCC (5V)
POLAR
GND
ACTIVITY ZONE
MODULE
CBL-ASSY: AZ TO CONSOLE T5.5/T7.
AK59-00079-0000
CBL-ASSY: MC TO
CONSOLE
AK59-00076-0000
CBL-ASSY: POLAR
PCB W/HEADER
118E-00001-0259
CBL-ASSY: HOME SWITCH
AK59-00084-0000
RED
BLK
Sw1
GR D
HOME SWIT CH
TRANSFORMER
XFRMR: POWER; 115V/60HZ
0017-00003-1011
O
PTO SENSOR ASSY
7
953101
CONSOLE
KEYPAD
CONSOLE PCB
MOTOR CONTROL PCB
CBL-ASSY: POWER CONTROL
AK59-00083-0000
ON/OFF SWITCH
3204801
CBL-ASSY: HR REC
TO CONSOLE
AK59-00077-0000
INDUCTOR: 3MH; 120V
111E-00001-0044
15
T5-5 TREADMILL T55-0XXX-01
Block Diagram – High Voltage
T55-0101-01 T55-0102-01 T55-0104-01 T55-0201-01
T5-5.ENG/MET.
230/50.CONT
T5-5.ENG/MET.
230/50.UK
T5-5.ENG/MET.
240.AUST
T5-5.GER/MET.
230/50.CONT
LINE CORD, CONT 7420801 7420801
LINE CORD, UK 7420901
LINECORD, AUSTRALIA 7802901
CBL-ASSY: AZ TO CONSOLE T5.5/T7.
AK59-00079-0000
R
E
D
W
H
T
B
L
K
VCC (5V)
POLAR
GND
CBL-ASSY: HR REC
TO CONSOLE
AK59-00077-0000
ACTIVITY ZONE
MODULE
CONSOLE PCB
CONSOLE
KEYPAD
HOME SWITCH
TRANSFORMER
CBL-ASSY: MC TO
CONSOLE
AK59-00076-0000
RE D
BLK
Sw1
GRD
CBL-ASSY: HOME SWITCH
AK59-00084-0000
XFRMR: POWER; 230V 50HZ
0017-00003-1010
MOTOR CONTROL PCB
CBL-ASSY: FILTER-
TO-PCB
AK59-00102-0000
INDUCTOR:
15MH; 230V
111E-00001-0042
FILTER, LINE 10A
3226101
CBL-ASSY: FILTER POWER
AK59-00101-0000
ON/OFF SWITCH
3204801
CBL-ASSY: POLAR
PCB W/HEADER
AK39-00064-0000
OPTO SENSOR ASSY:
7
953101 Cable 3230001 Sensor
/
