Komptec KT-70SE User manual

Brand: Komptec

Model: KT-70SE

Category: Air compressors

Type: User manual

KT-70E / KT-90E / KT-70SE User Manual 24 April 2018

Page 1 of 59

KT-70E/KT-90E/KT-70SE

HIGH PRESSURE AIR COMPRESSOR

User Manual

(60Hz Version)

KT-70E / KT-90E / KT-70SE

KT-70E / KT-90E / KT-70SE User Manual Page 2 of 59 24 April 2018

Index

1. Introduction ...........................................................................................................................5

1.1. Quick Start Guide ...............................................................................................................5

1.2. Foreword ............................................................................................................................7

1.3. Documentation ...................................................................................................................7

1.4. Warranty.............................................................................................................................8

1.5. Disclaimer ..........................................................................................................................8

1.6. Required Operator Training ................................................................................................9

1.7. Information for the User .....................................................................................................9

1.8. Obligations and notes for you as an operator .......................................................................9

1.9. Customer service .............................................................................................................. 10

1.10. Serial Number ............................................................................................................... 10

1.11. Instructional and training aids. ....................................................................................... 10

1.11.1. Instruction by the operator ........................................................................................ 10

1.11.2. Examples of training topics ....................................................................................... 11

1.12. Symbols Used ................................................................................................................ 11

2. Product Description ............................................................................................................. 13

2.1. Intended Use ..................................................................................................................... 13

2.2. Construction ..................................................................................................................... 14

2.3. Optional Equipment .......................................................................................................... 14

2.3.1. Automatic shut-off. ................................................................................................... 15

2.3.2. Hour counter. ............................................................................................................ 15

2.3.3. Minimum Pressure Valve. ......................................................................................... 15

2.3.4. Automatic Condensate Drain..................................................................................... 15

2.4. Functional Description ...................................................................................................... 16

2.5. Pneumatic Air Flow .......................................................................................................... 17

2.5.1. Intermediate Stage Condensate Collector and Drain. ................................................. 17

2.5.2. Final Condensate Collector, Drain and Filter. ............................................................ 17

3. General safety ...................................................................................................................... 18

3.1. Obligation of diligence ..................................................................................................... 18

3.2. Basic safety measures ....................................................................................................... 18

3.2.1. Principle; Intended Use ............................................................................................. 18

3.2.2. Responsibility ........................................................................................................... 18

3.2.3. Personnel selection and qualification; fundamental obligations ................................. 19

3.2.4. Safety instructions for certain operating phases ......................................................... 19

KT-70E / KT-90E / KT-70SE User Manual Page 3 of 59 24 April 2018

3.2.5. Notes on special types of hazard................................................................................ 21

4. EG-Konformitätserklärung ................................................................................................... 23

5. Technical Specifications ...................................................................................................... 24

5.1. Compressor System .......................................................................................................... 24

5.2. Compressor Block ............................................................................................................ 24

5.3. compressor oil .................................................................................................................. 24

5.4. Connections ...................................................................................................................... 24

5.5. Pneumatic Flow Diagram – Base Configuration ................................................................ 26

6. Transport and Installation ..................................................................................................... 27

6.1. Transport .......................................................................................................................... 27

6.1.1. Transport to the Site .................................................................................................. 27

6.2. Installation ....................................................................................................................... 27

6.2.1. Conditions for Set-up ................................................................................................ 27

6.3. Placement ......................................................................................................................... 28

7. Start-up ................................................................................................................................ 29

7.1. Power ............................................................................................................................... 29

7.2. Checks before initial Start-up ............................................................................................ 29

8. Operation ............................................................................................................................. 30

8.1. Description of the controls ................................................................................................ 30

8.1.1. Compressor ............................................................................................................... 30

8.1.2. Filling Hose .............................................................................................................. 31

8.2. Adjusting and Setting........................................................................................................ 32

8.2.1. Operation .................................................................................................................. 32

8.2.1.1. Starting the Motor................................................................................................. 32

8.2.1.2. pressure buildup ................................................................................................... 33

8.2.1.3. To Fill the pressure cylinder. ................................................................................ 33

8.2.1.4. Condensate Drain ................................................................................................. 34

8.2.1.5. Turning off ........................................................................................................... 34

8.2.1.6. Complete the Filling process ................................................................................. 35

8.3. Filter ................................................................................................................................. 35

8.3.1. Breathing Air Filter ....................................................................................................... 35

8.3.2. Non-Breathing Air Filter ............................................................................................... 35

8.4. Extended Storage .............................................................................................................. 36

8.4.1. Waste Disposal ......................................................................................................... 36

9. Troubleshooting ................................................................................................................... 37

9.1. Tabular overview of possible malfunctions and suggestions to help eliminate the fault. .... 37

9.1.1. List of Faults ............................................................................................................. 37

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10. Maintenance ........................................................................................................................ 39

10.1. Consumable Parts .......................................................................................................... 39

10.2. Maintenance Plan .......................................................................................................... 40

10.3. Filter changing log. Please top off the crankcase oil each time the air filter is changed. . 42

10.4. Maintenance Work ........................................................................................................ 43

10.4.1. Checking the Oil Level ............................................................................................. 43

10.4.2. Filter Change. Please top off the crankcase oil each time the air filter is changed. ... 44

10.4.3. Oil Change ............................................................................................................... 45

10.4.4. Final pressure gauge check ....................................................................................... 46

10.4.5. Check final pressure safety valve .............................................................................. 46

10.4.6. Other Maintenance Notes.......................................................................................... 46

11. Break-out Drawings ............................................................................................................. 47

Figure A. Exploded View ............................................................................................................. 47

Figure B. Crankshaft with Piston Rods ......................................................................................... 48

Figure C. First Stage Cylinder ...................................................................................................... 49

Figure D. Second Stage Cylinder .................................................................................................. 50

Figure E. Third Stage Cylinder ..................................................................................................... 51

Figure F. Oil filler tube and housing pressure equalization ............................................................ 52

Figure G. Filter Housing ............................................................................................................... 53

Figure H. Casing ........................................................................................................................... 54

KT-70E / KT-90E / KT-70SE User Manual Page 5 of 59 24 April 2018

1. Introduction

1.1. Quick Start Guide

Note this manual is for the US type configuration with 115V or 230V 60Hz supplies. For

230V 50Hz units, please refer to the appropriate manual.

SAFETY NOTICE!

• Read the User Manual before using the compressor

• Disconnect the power and depressurize the filter housing before removing the housing

• The compressor should not be run continuously for more than 45 minutes after which it needs

15 minutes rest.

Prior to operation

• Verify the plug meets local codes, and that the electrical outlet is able to supply the required

current at the required voltage.

• Place the compressor on a flat stable surface or solid surface. Keep a safe distance from wall.

A pitch of up to 20° from Horizontal is permissible.

• Check the oil level is at the mid point of the dipstick or higher, and if necessary top off the

oil.

• For the first time it is operated, run the compressor for 5 minutes with the condensate drains

open.

• Connect the pressure vessel.

• Close the output fill valve if present, or the valve on the pressure vessel.

Running the compressor

• Turn on Compressor.

• Residual high pressure within the compressor may prevent the motor (either gas or electric)

from turning over. If so, open condensate drain valves or output fill valve and vent some of

the residual pressure.

• For the first time it is operated or after an extended period of non-operation, run the compres-

sor for 5 minutes with the condensate drains or output open.

• Insure both condensate screws are closed

• Once output pressure rises to1500 psi (100 bar), slowly open the fill valve.

• Drain the condensate every 15 to 25 minutes while operating by opening the final and inter-

mediate drain screws briefly until the accumulated condensate is released.

• Supervise compressor during filling.

Finish filling

• Turn off the compressor

• Close the filling valve

• Slowly open the bleed screws on the filling hose (if so configured) until the pressure within

the fill hose is released, then the pressure vessel can be removed.

• Open final Condensate screw slowly, capture condensate and dispose of accordingly. Repeat

for intermediate Condensate Drain.

• If the compressor will be out of use for an extended period, run the compressor with both

condensate fill valves open for a minimum of 1 minute.

KT-70E / KT-90E / KT-70SE User Manual Page 6 of 59 24 April 2018

Maintenance

• Filter cartridges should be changed on the interval described in 8.3, or once per year.

• Top off the crankcase oil each time the filter is changed.

• Once a year or every 500 operating hours change the crankcase oil.

• Check the oil level before each use.

ATTENTION in case of malfunction, depressurize compressor and remove power

KT-70E / KT-90E / KT-70SE User Manual Page 7 of 59 24 April 2018

1.2. Foreword

Dear Customer,

Thank you for choosing the KT-70E / KT-90E / KT-70SE

This manual is an aid to successful and safe operation of the compressor.

These materials are only for information purposes. Changes may be made

without prior notice. Please refer to the manual for compliance to regulations,

for accident prevention and environmental protection.

Keep this manual available where the compressor is in use. Any person who

is authorized to work on the compressor must have read the operating instruc-

tions.

The compressor has been built according to state of the art and recognized

safety regulations. Nevertheless, it can be hazardous.

Read this manual before using the compressor is in operation. It helps you:

• Prevent risks to the operator,

• Become familiar with the compressor,

• To avoid interference due to improper operation,

• To increase the life of the compressor,

• To avoid repair costs and downtime,

• To effectively use the compressor.

1.3. Documentation

To avoid operating errors and to ensure trouble-free operation of the com-

pressor, the user guide the operator must always be accessible.

All documents are protected within the meaning of the copyright law.

Violations are an offense and liable to compensation. All rights to exercise

intellectual property rights We reserve the right.

KT-70E / KT-90E / KT-70SE User Manual Page 8 of 59 24 April 2018

1.4. Warranty

We warranty to the original owner of the KT-70E / KT-90E purchased from Komptec as

new will be free from manufacturing defects in materials and workmanship under normal

use within a period of (1) one year from date of purchase for an end user, or (90) ninety

days for a commercial user, provided it is operated and maintained according to instruc-

tions and the user manual. Contact Komptec for the warranty policy inside the European

Union..

Our obligation under this warranty is limited, at our election expressly to the replacement

or repair of such parts from the manufacturer, or at a service center designated by us, who

have been found by the audit to be defective.

DISCLAIMERS:

This warranty does not cover damage due to negligence or improper use, including faulty

repairs by others and failure to implement reasonable and necessary maintenance. We

are not liable for any special, indirect, incidental or consequential damages of any kind,

including wage and transport costs in connection with the repair or replacement of defec-

tive parts.

NO WARRANTY, ORAL OR WRITTEN, EXPRESED OR IMPLIED, OTHER THAN

THE ABOVE WARRANTY IS MADE WITH REGARD TO THIS KOMPTEC PROD-

UCT. KOMTEC DISCLAIMS ANY IMPLIED WARRANTY OF MERCHATABIL-

ITY OR FITNESS FOR A PARTICUALR USE OR PURPOSE, AND ALL OTHER

WARRANTIES. IN NO EVENT SHALL KOMPTEC BE LIABLE FOR ANY INCI-

DENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES OR FOR ANY

COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE

AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY

PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF

PROFITS.

1.5. Disclaimer

Based upon the Law on Technical Equipment (Product Safety Act) of 6 January 2004 (I,

p. 2, over p. 219), as amended on 8 November 2011 (I, p. 2178, calc. 2012 I, p 131)) the

following applies:

• Operation of the KT-70E / KT-90E / KT-70SE requires expertise and training,

and is limited to applications defined by Komptec in this user manual.

• In the event of improper maintenance (servicing) or of ignoring the operating in-

structions, the owner assumes full responsibility for the functioning of the appli-

ance.

• For safety reasons, the device should be maintained and tested by an authorized

agent annually.

KT-70E / KT-90E / KT-70SE User Manual Page 9 of 59 24 April 2018

• The device must be serviced by experts. During maintenance (service) only orig-

inal spare parts may be used. The maintenance must be recorded.

• In the event of damage caused by not complying with the above listed points,

Komptec GmbH is not liable. The warranty and liability claims or general terms

and conditions of Komptec GmbH are not changed by the guidelines listed above.

1.6. Required Operator Training

This manual must be read carefully:

• all compressor operators’ / maintenance personnel must read this entire manual with

due care and attention and observe the instructions/information contained herein.

• the operator must possess the required training for operation of the compressor and

read the manual.

1.7. Information for the User

The instruction manual must be read and used as follows:

• read this manual carefully, treat it as an essential part of the compressor;

• the instruction manual must be kept where it can readily be consulted by compressor

operators and maintenance staff

• keep the manual for the working life of the compressor

• make sure updates are incorporated in the manual

• make sure the manual is given to other users or subsequent owners in the event of

resale

• keep the manual in good condition and ensure its contents remain undamaged

• do not remove, tear or re-write any part of the manual for any reason

• keep the manual protected from dampness and heat

• if the manual is lost or partially damaged and its contents cannot be read, please re-

quest a copy from the manufacturer.

1.8. Obligations and notes for you as an operator

The instruction manual is an integral part of the compressor. The operator shall ensure

that this manual is always available on the compressor and that the operator assumes the

guidelines note.

In order to protect personnel against health hazard or other safety hazards, the operator is

obliged to inform his/her self on the safe and proper operation, maintenance and the

proper operation of the compressor.

The operator must arrange for the execution of a test run with testing of all safety equip-

ment in order to satisfy itself of the operational safety of the compressor and to be able to

properly and safely operating on the ability of the staff, the operation after completing the

installation and before using the compressor.

KT-70E / KT-90E / KT-70SE User Manual Page 10 of 59 24 April 2018

The compressor has been built according to the prior art and the recognized safety regu-

lations. As an operator, you are obliged to adapt the compressor to the applicable current

safety regulations.

It should be born in mind that the User Manual can never replace proper experience; some

maintenance jobs are particularly difficult and in this regard the manual only offers gen-

eral guidelines on the most important tasks, which must be carried out by personnel with

proper training (e.g. acquired during training courses run by the manufacturer).

1.9. Customer service

For technical information about Komptec’s products and their systematic application,

please contact customer service.

Should you have any questions about our products, please call our customer service de-

partment.

1.10. Serial Number

Please include the serial number from the nameplate on any inquiries. Specifying this

data ensures that you receive the correct information or the required spare parts.

1.11. Instructional and training aids.

1.11.1. Instruction by the operator

Any failure to comply with the safety instructions in this manual or on

the compressor can result in injury or death.

Read the KOMPTEC Instruction Manual. All compressor operators’ / mainte-

nance personnel must read this entire manual with due care and attention and

observe the instructions/ information contained herein.- the operator must

possess the required training for operation of the compressor and that he/she

has read the manual.

In addition to the operating instructions, applicable statutory and other regu-

lations for accident prevention and environmental protection and basic health

and safety requirements must be observed.

Such requirements may also include the handling of hazardous substances,

which affect provision / wearing of personal protective equipment.

Consider:

Operation of this compressor poses danger to life and limb when operated by

untrained personnel, or when operated when improperly mounted, maintained

or used.

The training of the operating personnel must be repeated every year!

KT-70E / KT-90E / KT-70SE User Manual Page 11 of 59 24 April 2018

Operator seminars, and art workshops are offered regularly by the manufac-

turer.

The following are examples of topics for training as well as a form for con-

firmation of instruction.

1.11.2. Examples of training topics

1. For safety

• Accident prevention regulations

• General legislation

• General safety

• Measures in case of emergency

• Personal protective equipment

• Safety instructions for the operation of the plant

• Dealing with the safety devices of the system

• Safety devices in the vicinity of the plant

• Meaning of symbols and signs

• ________________________________

2. To operate the plant

• Use the operating elements

• Explanation of the operating instructions for the operating person-

nel

• Special experience of the operator in handling the compressor

• The use of input materials, tools and auxiliary equipment

• ________________________________

3. Servicing and maintenance requirements

• Regulative handling cleaning agents and lubricants

• Special experience of the operator for maintenance, servicing, cleaning

and maintenance of plant

• ________________________________

1.12. Symbols Used

In the manual, the following terms and symbols for particularly important

information are used:

information

Special information regarding the economical use of the machine

KT-70E / KT-90E / KT-70SE User Manual Page 12 of 59 24 April 2018

Warning

Particular specifications or instructions and prohibitions to prevent damage

Danger

Specifications or instructions and prohibitions to prevent personal injury or

substantial property damage

Mark

for performing an action by the operator

Enumeration

Hint

Useful hints and tips for the operator

●

KT-70E / KT-90E / KT-70SE User Manual Page 13 of 59 24 April 2018

2. Product Description

2.1. Intended Use

The compressor is exclusively for compressing air at an operating pressure of 4500 psi

with a maximum pressure of plus 10%. The compressor block is designed for intermittent

operation. The maximum duration must not exceed 45 minutes. After a rest time of 15

minutes is necessary. This represents a total investment of 4 Nm. Any other use or ex-

tended use is considered improper. The manufacturer is not liable for any resulting dam-

age. The risk is borne solely by the user.

It is expressly prohibited to draw gases other than air. Operation in a Nitrox environment

up to 36% oxygen concentration is permitted.

Intended use also includes observing the operating instructions and compliance with the

inspection and maintenance conditions.

The 2.5 CFM KT-70E and KT-70SE are tailored to the specific requirements of filling

air tanks of up to 20L. The 3.2 CFM KT-90E is suited for filling air tanks of up to 45L.

Their construction has been designed for this purpose.

The KT-70E and KT-90E are targeted at SCUBA and other markets using DIN 200 or

DIN 300 couplers. The KT-70SE “Shooter’s Edition” is intended for Air Gunners and

Paintball enthusiasts using a foster style Quick Disconnect on their air cylinders.

Figure 1. KT-90E

Figure 2. KT-70SE

KT-70E / KT-90E / KT-70SE User Manual Page 14 of 59 24 April 2018

Figure 3. KT-90E Configuration 1 and 2

2.2. Construction

The main structure of the compressor is made up of the following components:

Standard equipment high pressure compressor:

• housing

• drive

• Compressor block

• filter unit

• filling unit

Standard accessories:

• Filling hose for 4500 psi (300 bar DIN connector) or 3000 psi (200 bar DIN connector)

for “E” series compressors, or Quick Disconnect for “SE” series.

• an intake filter (in housing)

• a high-pressure compressed air filter with filter cartridge

• On-off switch

2.3. Optional Equipment

The KT-70E and KT-90E are offered as one of three configurations, based on the intended

use, and the user’s budget.

• Base Configuration: (Base Option) The base configuration groups together the pres-

sure gauge, safety valve, and DIN connector on the end of the fill hose. After filling,

pressure is relieved in the fill hose as part of the process of draining the condensate,

by opening the final condensate drain.

• Configuration 1 (C1 Option): C1 adds a Minimum Pressure Valve (also called a Pri-

ority Valve), as well as a fill valve and bleed valve to the end of the fill hose, and

moves the safety valve to the Compressor housing.

KT-70E / KT-90E / KT-70SE User Manual Page 15 of 59 24 April 2018

• Configuration 2 (C2 Option): C2 builds on the C1 configuration, and adds the Auto-

matic Shut-Off and Hour Counter.

The KT-70SE is configured with a fill valve with bleed, and a fill hose with a Quick Discon-

nect coupling. The Automatic Shut-Off and Hour Counter are optional on the KT-70SE

2.3.1. Automatic shut-off.

If configured with the automatic shut-off, the compressor will fill the target cylinder to

the maximum rated pressure of the compressor, then turn off the motor.

2.3.2. Hour counter.

If configured with the Hour counter, the operating hours will be displayed on the hour

counter, mounted on top of the electrical motor.

2.3.3. Minimum Pressure Valve.

If configured with the Minimum Pressure Valve, air will not flow out of the filter until

the minimum pressure is achieved (150 bar, or 2200 psi, minimum), and when a large

cylinder is being filled, the pressure within the filter will be maintained at the minimum

pressure or above. (Not available with KT-70SE)

2.3.4. Automatic Condensate Drain.

If configured, the Automatic Condensate Drain (ACD) will bleed off the condensate

into a separate container on a defined interval.

KT-70E / KT-90E / KT-70SE User Manual Page 16 of 59 24 April 2018

2.4. Functional Description

Standard Equipment

The housing consists of the

base plate with the cover.

Most components are

mounted on the base plate.

The drive consists of a 230V

motor, a pulley and drive

belt. See 115V photo below

The drive can also be a gas

motor with a V-belt pulley

and V-belts.

The compressor block con-

sists of 3 compressor stages.

The filter unit consists of a

high-definition filter and the

condensate drain.

The intake filter is incorpo-

rated in the housing for the

KT-70E / KT-90E.

In the gasoline version of the

KT-70E / KT-90E, a snorkel

may be fitted.

The intake filter for the gaso-

line version of the compres-

sor must be mounted at least

1 m above the compressor.

The filling unit (base config-

uration) consists of: pressure

gauge, safety valve and fill

port. See optional filling

unit description in sec. 8.1.2

KT-70E / KT-90E / KT-70SE User Manual Page 17 of 59 24 April 2018

KT-70E 115V On/Off

switch and Hour Counter

configuration

Fill block for Configuration 1

or 2, showing attachment

point for fill hose, safety

valve, MPV, and Auto Shut-

Off sensor

Fill valve for KT-70SE with

fill whip attached

2.5. Pneumatic Air Flow

The compressor has two elements where moisture and / or condensate is removed.

2.5.1. Intermediate Stage Condensate Collector and Drain.

A condensate drain is positioned after the first stage intercooler, prior to the intake for

the second stage.

2.5.2. Final Condensate Collector, Drain and Filter.

The filter housing contains both the Final Condensate Collector as well as the air filter.

One key element used in the condensate collector is the sintered filter. A conical syn-

thetic sintered filter is installed in the base of the filter housing. Air enters the housing

after the 3rd stage and the aftercooler, and flows through the sintered filter where oil and

moisture condense on the interior surface of the sintered filter, and fall to the base of the

condensate collector. The moisture and oil that is captured here are contaminants that

need not be captured by the filter, extending its effective service life.

An additional benefit of using the sintered filter

prior to the filter cartridge is that the air that exits

the sintered filter and flows thru the molecular sieve

filter has an even velocity across the surface of the

filter as it enters the filter. This avoids the creation

of a high velocity path thru the filter material. Con-

stant air velocity permits optimum effectiveness of

and utilization of the molecular sieve material

KT-70E / KT-90E / KT-70SE User Manual Page 18 of 59 24 April 2018

3. General safety

3.1. Obligation of diligence

To ensure maximum working efficiency, Komptec has constructed the compressor with

carefully selected components and materials. The compressor is tested prior to delivery.

Continued compressor efficiency over time will also depend on proper use and mainte-

nance as per the instructions contained in this manual.

However, this safety can only be achieved in operational practice if all necessary

measures are taken. It is the obligation of diligence of the operator to plan these measures

and to monitor their implementation.

The operator must in particular ensure that

- the compressor is only used as intended (see chapter description)

- the compressor is operated only in perfect working condition and safety equipment

in particular is checked regularly for proper functioning,

- required personal protective equipment for the operating, maintenance and repair

personnel are available and are in use,

- the user manual is always in a legible condition, is complete and is available at the

site of the compressor,

- only sufficiently qualified and authorized personnel operate the compressor and per-

form maintenance and repairs,

- the personnel are regularly instructed in all applicable questions regarding occupa-

tional safety and environmental protection and knows the operating instructions and

particularly the safety instructions contained therein,

- safety instructions and warnings are all mounted on the compressor are not removed

and remain legible.

3.2. Basic safety measures

3.2.1. Principle; Intended Use

The compressor has been built according to the prior art and the recognized safety regu-

lations. Nevertheless, danger to life and limb to the user and to third parties, or damage

to the compressor or other tangible assets can arise. The following table shows how this

manual is organized and when and what the individual sections are needed.

The compressor must be maintained in good working condition. In particular, faults that

can impair safety must be rectified immediately!

The compressor is intended exclusively for filling compressed air cylinders. Any other

use or extended use is considered improper. The manufacturer is not liable for any result-

ing damage. The risk is borne solely by the user.

Intended use also includes complying with the operating instructions and compliance with

the inspection and maintenance conditions.

3.2.2. Responsibility

The operating instructions must remain accessible and kept at hand at the compressor!

KT-70E / KT-90E / KT-70SE User Manual Page 19 of 59 24 April 2018

In addition to the operating instructions are generally applicable statutory and other bind-

ing regulations for accident prevention and environmental protection which must be ob-

served.

All safety instructions and warnings at / on the compressor must be kept complete in a

legible condition!

Any changes to the compressor or its operating behavior must be immediately reported

to the appropriate authority!

Changes, additions or conversions to the compressor, which could impair safety must not

be carried out without the supplier's approval

Spare parts must meet the technical requirements specified by the manufacturer. This is

always guaranteed with original spare parts!

3.2.3. Personnel selection and qualification; fundamental obligations

Working with the compressor may only be carried out by qualified personnel.

Responsibilities of the personnel for operation, maintenance, repair must be clearly de-

fined!

Only authorized personnel should operate the compressor!

Make sure that training must be performed by an experienced person!

Work on electrical equipment of the compressor may only be performed by a qualified

electrician or by instructed persons under the direction and supervision of a qualified

electrician in accordance with regulations.

3.2.4. Safety instructions for certain operating phases

Normal operation

Insure that the compressor is operated only in safe and reliable state! The compressor may

only be operated when all protective devices and safety-related equipment, sound insula-

tion and intake devices are in place and functioning!

Check for externally visible damage in pressure vessels and filling hoses before operating

the compressor! Immediately report any changes (including the operating performance)

to the competent authority / person! Stop the machine immediately if there are any con-

cerns!

In case of malfunction, the compressor must be shut down immediately and secured!

Faults must be eliminated immediately!

Before switching on / starting the compressor, make sure that nobody can be endangered

by the compressor.

KT-70E / KT-90E / KT-70SE User Manual Page 20 of 59 24 April 2018

special works

The ECC Machinery Directive provides the following definitions

• “Dangerous Zone”: any zone in side and/or near a machine in which the presence

of an exposed person constitutes a risk for his/her security and health

• “Exposed Person”: any person wholly or partially inside a Dangerous Zone

• “Operator”: the person(s) charged with the task of installing, running, maintaining,

cleaning, repairing and transporting the machine

Removing or tampering with any safety device is strictly forbidden

Maintenance and inspection must be performed in accordance with this manual! These

activities may only carry out by qualified personnel.

Before doing any work concerning the operation, production adjustment, upgrading or

setting of the compressor and its safety equipment and inspection, maintenance and re-

pair, the unit must be turned off in accordance with the operating manual and instructions

for maintenance work!

Disconnect the electrical supply prior to performing maintenance and repair work.

Cleaning of flexible hoses, connections and fittings at the beginning of maintenance is

important. Aggressive or flammable cleaning agents should not be used!

Before cleaning the compressor, cover all openings so that cleaning agents do not pene-

trate. Particularly at risk are electric motors and control boxes.

After cleaning the covers / seals must be removed completely!

If safety devices are removed during maintenance and repair, they must be replaced im-

mediately after completion of the maintenance and repair work, and all safety devices

must be checked.

Never place hands or introduce screwdrivers, keys or other tools into moving parts

Periodically check the info plates / labels and restore / replace them where necessary

The workplace must be clean, tidy and free from objects that might hinder movement

Operators must avoid carrying out “awkward” tasks in uncomfortable positions that might

result in imbalance.

Operators should be aware of the risks of entrapment caused by clothes or hair getting

caught up in moving parts; wear a cap to contain long hair.

Necklaces, bracelets and rings can be a source of danger

Workplace lighting must be adequate for the work in progress. Insufficient or excessive

lighting can generate risks.

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Komptec KT-70SE User manual

Brand: Komptec

Model: KT-70SE

Category: Air compressors

Type: User manual

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Komptec KT-70SE User manual

Komptec KT-70SE User manual

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