Titanium 64978 Owner's manual

Brand: Titanium

Model: 64978

Category: Welding System

Type: Owner's manual

This manual is also suitable for

Item 64978

!"#"$%&'(%)*+#"$*%,$-%.$$/-00)))1.,(+&(2(*"3.$14&5

65,"7%&'(%$*4.8"4,7%#'//&($%,$-%/(&9'4$#'//&($:.,(+&(2(*"3.$14&5

STICK 225

64978

Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the

back of the manual near the assembly diagram (or month and year of purchase if product has no number).

Keep this manual and the receipt in a safe and dry place for future reference. 18l

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,

please call 1-888-380-0318 as soon as possible.

2018 by Harbor Freight Tools

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein.

Too ls r eq ui red fo r as se mbly a nd s er vice m ay n ot be in cl ud ed .

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

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CD;6EF GDHIE6IDIJ6KDCHJ%L6MNHIO L6MNHIO%EHPCSETUP

E,+7*%&2%J&8$*8$#

Safety ......................................................... 2

Specifications ............................................. 7

Setup .......................................................... 8

Basic Welding ............................................. 9

Welding Tips .............................................. 13

Maintenance and Service .......................... 17

Parts List and Diagrams ............................ 18

Warranty .................................................... 20

LDQIHIO%CFGKRMC%DIN%N6;HIHEHRIC

This is the Safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all Safety messages that

follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

HGPRQEDIE%CD;6EF%HI;RQGDEHRI

Q*,9%,77%C,2*$S%),(8"83#%,89%"8#$('4$"&8#1%%

;,"7'(*%$&%2&77&)%$.*%),(8"83#%,89%"8#$('4$"&8#%5,S%(*#'7$%"8%*7*4$("4%#.&4T=%2"(*%,890&(%#*("&'#%"8U'(S1%%%

C,V*%,77%),(8"83#%,89%"8#$('4$"&8#%2&(%2'$'(*%(*2*(*84*1

O*8*(,7%C,2*$S

PQRE6JE%S&'(#*72%,89%&$.*(#1%%Q*,9%,89%'89*(#$,89%$."#%"82&(5,$"&81

1. K*2&(*%'#*=%(*,9%,89%'89*(#$,89%

manufacturer′s instructions,

Material Safety Data Sheets (MSDS′s),

employer′s Safety practices, and ANSI Z49.1.

2. W**/%&'$%&2%(*,4.%&2%4."79(*81%%%

Keep children and bystanders away while operating.

3. P7,4*%$.*%)*79*(%&8%,%#$,+7*%7&4,$"&8%+*2&(*%'#*1%%%

If it falls while plugged in, severe injury,

electric shock, or fire may result.

4. N&%8&$%&V*((*,4.1%%%

W**/%/(&/*(%2&&$"83%,89%+,7,84*%,$%,77%$"5*#1

5. C$,S%,7*($=%),$4.%).,$%S&'%,(*%9&"83%,89%'#*%

4&55&8%#*8#*%).*8%&/*(,$"83%,%)*79*(1%%

N&%8&$%'#*%,%)*79*(%)."7*%S&'%,(*%$"(*9%&(%'89*(%

$.*%"827'*84*%&2%9('3#=%,74&.&7%&(%5*9"4,$"&81

A moment of inattention while operating welders

may result in serious personal injury.

6. DV&"9%'8"8$*8$"&8,7%#$,($"831%%Make sure you are

prepared to begin work before turning on the Welder.

7. I*V*(%7*,V*%$.*%L*79*(%'8,$$*89*9%)."7*%

*8*(3"X*91%Turn power off if you have to leave.

8. E.*%),(8"83#=%/(*4,'$"&8#=%,89%"8#$('4$"&8#%

9"#4'##*9%"8%$."#%"8#$('4$"&8%5,8',7%4,88&$%

4&V*(%,77%/&##"+7*%4&89"$"&8#%,89%#"$',$"&8#%

$.,$%5,S%&44'(1%%It must be understood by the

operator that common sense and caution are

factors which cannot be built into this product,

but must be supplied by the operator.

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CD;6EFGDHIE6IDIJ6 KDCHJ%L6MNHIOL6MNHIO%EHPC SETUP

;'5*%,89%O,#%C,2*$S

INHALATION HAZARD:%

L*79"83%,89%P7,#5,%J'$$"83%/(&9'4*%$&Y"4%2'5*#1

1. 6Y/&#'(*%$&%)*79"83%&(%4'$$"83%*Y.,'#$%

2'5*#%4,8%"84(*,#*%$.*%("#T%&2%9*V*7&/"83%

4*($,"8%4,84*(#=%#'4.%,#%4,84*(%&2%$.*%

7,(S8Y%,89%7'83%4,84*(1 Also, some diseases

that may be linked to exposure to welding

or plasma cutting exhaust fumes are:

• Early onset of Parkinson’s Disease

• Heart disease

• Ulcers

• Damage to the reproductive organs

• Inflammation of the small intestine or stomach

• Kidney damage

• Respiratory diseases such as

emphysema, bronchitis, or pneumonia

Use natural or forced air ventilation and wear

a respirator approved by NIOSH to protect

against the fumes produced to reduce the

risk of developing the above illnesses.

2. N&%8&$%'#*%8*,(%9*3(*,#"83%&(%

/,"8$"83%&/*(,$"&8#1

3. W**/%.*,9%&'$%&2%2'5*#1%%

Do not breathe exhaust fumes.

4. Z#*%*8&'3.%V*8$"7,$"&8=%*Y.,'#$%,$%,(4=%&(%

+&$.=%$&%T**/%2'5*#%,89%3,#*#%2(&5%+(*,$."83%

X&8*%,89%3*8*(,7%,(*,1%%If engineering controls

are not feasible, use an approved respirator.

5. L&(T%"8%,%4&82"8*9%,(*,%&87S%"2%"$%

"#%)*77?V*8$"7,$*9=%&(%)."7*%)*,("83%

,8%,"(?#'//7"*9%(*#/"(,$&(1

6. [,V*%,%(*4&38"X*9%#/*4",7"#$%"8%

H89'#$(",7%[S3"*8*%&(%68V"(&85*8$,7%C*(V"4*#%

4.*4T%$.*%&/*(,$"&8%,89%,"(%<',7"$S%

,89%5,T*%(*4&55*89,$"&8#%

2&(%$.*%#/*4"2"4%)*79"83%#"$',$"&81%%

Follow OSHA guidelines for

Permissible Exposure Limits (PEL’s) and

the American Conference of Governmental

Industrial Hygienists recommendations for

Threshold Limit Values (TLV’s) for fumes and gases.

D(4%Q,S%C,2*$S

DQJ%QDFC%4,8%"8U'(*%*S*#%,89%+'(8%#T"81

1. L*,(%DICH?,//(&V*9%)*79"83%*S*%/(&$*4$"&8%

2*,$'("83%,$%7*,#$%,%8'5+*(%>B%#.,9*%7*8#%(,$"831

2. L*,(%7*,$.*(%7*33"83#=%2"(*%(*#"#$,8$%#.&*#%

&(%+&&$#%9'("83%'#*1%%Do not wear pants with

cuffs, shirts with open pockets, or any clothing

that can catch and hold molten metal or sparks.

3. W**/%47&$."83%2(**%&2%3(*,#*=%&"7=%

#&7V*8$#=%&(%,8S%27,55,+7*%#'+#$,84*#1%%

Wear dry, insulating gloves and protective clothing.

4. L*,(%,8%,//(&V*9%.*,9%4&V*("83%$&%/(&$*4$%

$.*%.*,9%,89%8*4T1%Use aprons, cape, sleeves,

shoulder covers, and bibs designed and

approved for welding and cutting procedures.

5. L*,(%,8%,//(&V*9%)*79"83%U,4T*$%&(%7&83%#7**V*#%

$&%/(&$*4$%2&(*,(5#%2(&5%(,9",$"&8%+'(8#1%

6. L.*8%)*79"8304'$$"83%&V*(.*,9%&(%"8%4&82"8*9%

#/,4*#=%)*,(%27,5*%(*#"#$,8$%*,(%/7'3#%&(%

*,(%5'22#%$&%T**/%#/,(T#%&'$%&2%*,(#1

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CD;6EF GDHIE6IDIJ6KDCHJ%L6MNHIO L6MNHIO%EHPCSETUP

67*4$("4,7%C,2*$S

6M6JEQHJ%C[RJW%4,8%WHMM1

1. E'(8%&22=%9"#4&88*4$%/&)*(=%,89%

9"#4.,(3*%67*4$(&9*%$&%3(&'89%+*2&(*%#*$$"83%

9&)8%$&(4.067*4$(&9*%.&79*(%,89%+*2&(*%#*(V"4*1

2. N&%8&$%$&'4.%*8*(3"X*9%*7*4$("4,7%/,($#1%%

Wear dry, insulating gloves. Do not touch Electrode

holder, Electrode, welding torch, or welding wire with

bare hand. Do not wear wet or damaged gloves.

3. J&88*4$%$&%3(&'89*9=%O;JH?/(&$*4$*9%

/&)*(%#'//7S%&87S1

4. N&%8&$%'#*%8*,(%),$*(%&(%9,5/%&+U*4$#1

5. P*&/7*%)"$.%/,4*5,T*(#%#.&'79%4&8#'7$%$.*"(%

physician(s) before use. Electromagnetic fields

in close proximity to heart pacemaker could cause

pacemaker interference or pacemaker failure.

6. N&%8&$%*Y/&#*%)*79*(#%$&%(,"8%&(%)*$%4&89"$"&8#1%%%

Water entering a welder will increase

the risk of electric shock.

7. N&%8&$%,+'#*%$.*%4&(91%%I*V*(%'#*%$.*%4&(9%

2&(%4,((S"83=%/'77"83%&(%'8/7'33"83%$.*%)*79*(1%%

W**/%4&(9%,),S%2(&5%.*,$=%&"7=%#.,(/%*93*#%

&(%5&V"83%/,($#1%%Damaged or entangled

cords increase the risk of electric shock.

8. N&%8&$%'#*%&'$9&&(#1

9. H8#'7,$*%S&'(#*72%2(&5%$.*%)&(T/"*4*%,89%

3(&'891%Use nonflammable, dry insulating

material if possible, or use dry rubber mats,

dry wood or plywood, or other dry insulating

material large enough to cover your full

area of contact with the work or ground.

;"(*%C,2*$S

DQJ%DIN%[RE%CMDO%4,8%4,'#*%2"(*1

1. J7*,(%,),S%&(%/(&$*4$%27,55,+7*%&+U*4$#1%%%

Remove or make safe all combustible materials for a

radius of 35 feet (10 meters) around the work area.

Use a fire resistant material to cover

or block all open doorways, windows,

cracks, and other openings.

2. W**/%DKJ?$S/*%2"(*%*Y$"83'"#.*(%8*,(%

)&(T%,(*,%,89%T8&)%.&)%$&%'#*%"$1

3. G,"8$,"8%,%#,2*%)&(T"83%*8V"(&85*8$1%%%

Keep the work area well lit.

Make sure there is adequate

surrounding workspace. Keep the work area free

of obstructions, grease, oil, trash, and other debris.

4. N&%8&$%&/*(,$*%)*79*(#%"8%,$5&#/.*(*#%

4&8$,"8"83%9,83*(&'#7S%(*,4$"V*%&(%

27,55,+7*%7"<'"9#=%3,#*#=%V,/&(#=%&(%9'#$1%%

Provide adequate ventilation in work areas

to prevent accumulation of such substances.

Welders create sparks which may ignite flammable

substances or make reactive fumes toxic.

5. H2%)&(T"83%&8%,%5*$,7%),77=%4*"7"83=%*$41=%

/(*V*8$%"38"$"&8%&2%4&5+'#$"+7*#%&8%$.*%

&$.*(%#"9*%+S%5&V"83%$.*%4&5+'#$"+7*#%$&%,%

#,2*%7&4,$"&81 If relocation of combustibles is

not possible, designate someone to serve as

a fire watch, equipped with a fire extinguisher,

during the cutting process and for at least one

half hour after the cutting is completed.

6. N&%8&$%)*79%&(%4'$%&8%5,$*(",7#%.,V"83%

,%4&5+'#$"+7*%4&,$"83%&(%4&5+'#$"+7*%

"8$*(8,7%#$('4$'(*=%,#%"8%),77#%&(%4*"7"83#=%)"$.&'$%

,8%,//(&V*9%5*$.&9%2&(%*7"5"8,$"83%$.*%.,X,(91

7. N&%8&$%9"#/&#*%&2%.&$%#7,3%"8%4&8$,"8*(#%

.&79"83%4&5+'#$"+7*%5,$*(",7#1

8. D2$*(%)*79"83=%5,T*%,%$.&(&'3.%*Y,5"8,$"&8%

2&(%*V"9*84*%&2%2"(*1%%Be aware that easily

visible smoke or flame may not be present

for some time after the fire has started.

9. N&%8&$%,//7S%.*,$%$&%,%4&8$,"8*(%$.,$%.,#%.*79%

,8%'8T8&)8%#'+#$,84*%&(%,%4&5+'#$"+7*%

5,$*(",7%).&#*%4&8$*8$#=%).*8%.*,$*9=%

4,8%/(&9'4*%27,55,+7*%&(%*Y/7&#"V*%V,/&(#1%%

Clean and purge containers before applying heat.

Vent closed containers, including castings,

before preheating, welding, or cutting.

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CD;6EFGDHIE6IDIJ6 KDCHJ%L6MNHIOL6MNHIO%EHPC SETUP

L*79*(%Z#*%,89%J,(*

1. N&%8&$%'#*%$.*%)*79*(%"2%$.*%#)"$4.%9&*#%8&$%$'(8%

"$%&8%,89%&221%%Any welder that cannot be controlled

with the switch is dangerous and must be repaired.

2. N"#4&88*4$%$.*%/7'3%2(&5%$.*%/&)*(%

#&'(4*%+*2&(*%5,T"83%,8S%,9U'#$5*8$#=%

4.,83"83%,44*##&("*#=%&(%#$&("83%)*79*(#1%%

Such preventive Safety measures reduce the

risk of starting the welder accidentally.

3. P(*V*8$%'8"8$*8$"&8,7%#$,($"831%

68#'(*%$.*%#)"$4.%"#%"8%$.*%&22?

/&#"$"&8%+*2&(*%4&88*4$"83%$&%/&)*(%

#&'(4*%&(%5&V"83%$.*%)*79*(1 Carrying

or energizing welders that have the

switch on invites accidents.

4. C$&(*%"97*%)*79*(#%&'$%&2%$.*%(*,4.%&2%

4."79(*8%,89%9&%8&$%,77&)%/*(#&8#%'82,5"7",(%

)"$.%$.*%)*79*(%&(%$.*#*%"8#$('4$"&8#%$&%

&/*(,$*%$.*%)*79*(1%%Welders are dangerous

in the hands of untrained users.

5. Z#*%$.*%)*79*(%,89%,44*##&("*#%"8%

,44&(9,84*%)"$.%$.*#*%"8#$('4$"&8#=%$,T"83%

"8$&%,44&'8$%$.*%)&(T"83%4&89"$"&8#%,89%

$.*%)&(T%$&%+*%/*(2&(5*91 Use of the welder

for operations different from those intended

could result in a hazardous situation.

6. N&%8&$%'#*%$.*%)*79*(%2&(%/"/*%$.,)"831

G,"8$*8,84*

1. G,"8$,"8%)*79*(#1%%J.*4T%2&(%5"#,7"385*8$%&(%

+"89"83%&2%5&V"83%/,($#=%+(*,T,3*%&2%/,($#%

,89%,8S%&$.*(%4&89"$"&8%$.,$%5,S%,22*4$%$.*%

)*79*(\#%&/*(,$"&81%%H2%9,5,3*9=%.,V*%$.*%

)*79*(%(*/,"(*9%+*2&(*%'#*1 Many accidents

are caused by poorly maintained welders.

2. [,V*%S&'(%)*79*(%#*(V"4*9%+S%,%<',7"2"*9%

(*/,"(%/*(#&8%'#"83%&87S%"9*8$"4,7%

(*/7,4*5*8$%/,($#1%%This will ensure that

the Safety of the welder is maintained.

3. G,"8$,"8%7,+*7#%,89%8,5*/7,$*#%&8%$.*%L*79*(1%%%

These carry important information.

If unreadable or missing, contact

Harbor Freight Tools for a replacement.

4. Z8/7'3%+*2&(*%5,"8$*8,84*1%%Unplug the Welder

from its electrical outlet before any inspection,

maintenance, or cleaning procedures.

%CD!6%E[6C6%HICEQZJEHRIC1

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CD;6EF GDHIE6IDIJ6KDCHJ%L6MNHIO L6MNHIO%EHPCSETUP

O(&'89"83

ER%PQ6!6IE%6M6JEQHJ%C[RJW%DIN%N6DE[%%

;QRG%HIJRQQ6JE%OQRZINHIO%LHQ6%JRII6JEHRI-%

J.*4T%)"$.%,%<',7"2"*9%*7*4$("4",8%"2%S&'%,(*%"8%9&'+$%,#%$&%).*$.*(%$.*%&'$7*$%"#%

/(&/*(7S%3(&'89*91%%%

N&%8&$%'#*%$.*%)*79*(%"2%$.*%/&)*(%4&(9%&(%/7'3%"#%9,5,3*91%%H2%9,5,3*9=%.,V*%"$%(*/,"(*9%+S%,%#*(V"4*%

2,4"7"$S%+*2&(*%'#*1%%H2%$.*%/7'3%)"77%8&$%2"$%$.*%&'$7*$=%.,V*%,%/(&/*(%&'$7*$%"8#$,77*9%+S%,%<',7"2"*9%*7*4$("4",8=%

9&%8&$%'#*%,9,/$*(%/7'3#1

1. The green wire inside the cord is connected to

the grounding system in the welder. The green

wire in the cord must be the only wire connected

to the welder’s grounding system and must never

be attached to an electrically “live” terminal.

Never leave the grounding wire disconnected

or modify the Power Cord Plug in any way.

2. Make sure the tool is connected to an outlet having

the same configuration as the plug. If the tool must

be reconnected for use on a different type of electric

circuit, the reconnection should be made by qualified

service personnel; and after reconnection, the tool

should comply with all local codes and ordinances.

6Y$*8#"&8%J&(9#

N&%8&$%'#*%,8%*Y$*8#"&8%4&(9%&8%$."#%)*79*(1

Q*/7,4*5*8$%J&(9#

1. Z#*%&87S%$.*%#'//7"*9%/&)*(%4&(9%2&(%$."#%

)*79*(%&(%,8%"9*8$"4,7%(*/7,4*5*8$%4&(91

2. N&%8&$%"8#$,77%,%$."88*(%&(%7&83*(%

4&(9%&8%$."#%)*79*(1

3. N&%8&$%/,$4.%4&(9#%&2%,8S%7*83$.%

$&3*$.*(%2&(%$."#%"$*51%%P,$4.*#%5,S%,77&)%

5&"#$'(*%$&%/*8*$(,$*%$.*%"8#'7,$"&8=%

(*#'7$"83%"8%*7*4$("4%#.&4T1

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CD;6EFGDHIE6IDIJ6 KDCHJ%L6MNHIOL6MNHIO%EHPC SETUP

CS5+&7&3S

Workpiece Ground Cable

Electrode Cable

Overheat Shutdown Indicator

Cooling Fan

Housing Ground Point

Single, Dual AC or DC Power

Electrode Holder

Single Phase AC Power Supply

Frequency: 60 Hz

!DJ

Volts Alternating Current

Amperes

RJ!

Open Circuit Voltage

W!D

Kilovolt Amperes

(Volts / 1000 * Amperes)

DLO

American Wire Gauge

]

Duty Cycle

Conventional Welding Current

Conventional Load Voltage

Electric Shock Hazard.

Do not touch energized parts.

Inhalation Hazard.

Keep head out of fumes and

use proper ventilation.

Read manual before

setup and/or use.

Fire Hazard.

Keep flammable materials

away during welding. Spatter

can cause accidental fires.

Arc Ray Hazard.

Wear welding helmet with

properly rated filter lens.

Pacemaker Hazard.

Welding processes may

interfere with pacemakers.

Consult doctor before use.

C/*4"2"4,$"&8#

120VDC 240VDC

Power Input at Output 21.3A @ 70A 42 A @ 225 A

Welding Current Range 15A-70A 15A –225 A

Rated Duty Cycles 40% @ 70A 20% @ 225 A

Maximum OCV 85V 85V

Weldable Materials Mild Steel, Stainless Steel, Cast Iron

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CD;6EF GDHIE6IDIJ6KDCHJ%L6MNHIO L6MNHIO%EHPCSETUP

C*$'/

% Q*,9%$.*%6IEHQ6%HGPRQEDIE%CD;6EF%HI;RQGDEHRI%#*4$"&8%,$%$.*%+*3"88"83%&2%$."#%

5,8',7%"847'9"83%,77%$*Y$%'89*(%#'+.*,9"83#%$.*(*"8%+*2&(*%#*$%'/%&(%'#*%&2%$."#%/(&9'4$1

ER%PQ6!6IE%C6QHRZC%HI_ZQF%;QRG%DJJHN6IEDM%RP6QDEHRI-%

E'(8%$.*%P&)*(%C)"$4.%&22%,89%'8/7'3%$.*%)*79*(%+*2&(*%#*$%'/1

Place the Welder on a level surface that can bear its weight near the work

area. Leave space around the Welder for proper air flow.

J&8$(&7#

E.*(5,7%

RV*(7&,9%

H89"4,$&(

D5/*(,3*%

J&8$(&7%

W8&+

!&7$,3*%

C*8#&(%

H89"4,$&(#

!&7$,3*%

C)"$4.

D5/*(,3*%

C*$$"83%

CS5+&7#

120

155

190

120V

120V E6010

240V

225

P&)*(%

H89"4,$&(

P&)*(%C)"$4.%

(Back of Welder)

*Welding Cable and Ground Cable not shown.

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CD;6EFGDHIE6IDIJ6 KDCHJ%L6MNHIOL6MNHIO%EHPC SETUP

K,#"4%L*79"83

% Q*,9%$.*%6IEHQ6%HGPRQEDIE%CD;6EF%HI;RQGDEHRI%#*4$"&8%,$%$.*%+*3"88"83%&2%$."#%

5,8',7%"847'9"83%,77%$*Y$%'89*(%#'+.*,9"83#%$.*(*"8%+*2&(*%#*$%'/%&(%'#*%&2%$."#%/(&9'4$1

ER%PQ6!6IE%C6QHRZC%HI_ZQF-%

P(&$*4$"V*%3*,(%5'#$%+*%)&(8%).*8%'#"83%$.*%L*79*(`%5"8"5'5%#.,9*%8'5+*(%>B%2'77%2,4*%#."*79%

(or welding mask), ear protection, welding gloves, sleeves and apron, NIOSH-approved respirator, and fire

(*#"#$,8$%)&(T%47&$.*#%)"$.&'$%/&4T*$#%#.&'79%+*%)&(8%).*8%)*79"831%%%

M"3.$%2(&5%$.*%,(4%4,8%4,'#*%/*(5,8*8$%9,5,3*%$&%$.*%*S*#%,89%#T"81%%

N&%8&$%+(*,$.*%,(4%2'5*#1

• Stick Welding is used to weld mild

steel and stainless steel using a

Stick Electrode without shielding gas.

Good welding takes a degree of skill and experience.

Practice a few sample welds on scrap before

welding your first project. Additional practice

periods are recommended whenever you weld:

• a different thickness of material

• a different type of material

• a different type of connection

• using a different process

G,T*%/(,4$"4*%)*79#%&8%/"*4*#%&2%#4(,/%$&%/(,4$"4*%

$*4.8"<'*%+*2&(*%)*79"83%,8S$."83%&2%V,7'*1

ER%PQ6!6IE%C6QHRZC%

HI_ZQF=%;HQ6%DIN%KZQIC-%

W**/%67*4$(&9*%[&79*(%

47*,(%&2%3(&'89*9%&+U*4$#%

).*8*V*(%'8"$%"#%/7'33*9%"8%

,89%$'(8*9%&81

P&)*(%

120

155

190

120V

120V E6010

240V

225

P(,4$"4*%S&'(%)*79"83%

$*4.8"<'*%&8%#4(,/%

/"*4*#%+*2&(*%)*79"83%

,8S$."83%&2%V,7'*1

Page 10 ;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?A@B?BA>@1 Item 64978

CD;6EF GDHIE6IDIJ6KDCHJ%L6MNHIO L6MNHIO%EHPCSETUP

C*$$"83%'/%$.*%L*79

47,5/#

)&(T/"*4*#

J.,52*(%$."4T%)&(T/"*4*#1

J7*,8%#'(2,4*#%

$&%+,(*%5*$,71

IRE6- %G,T*%/(,4$"4*%)*79#%&8%/"*4*#%&2%#4(,/%

$.*%#,5*%$."4T8*##%,#%S&'(%"8$*89*9%)&(T/"*4*%$&%

/(,4$"4*%$*4.8"<'*%+*2&(*%)*79"83%,8S$."83%&2%V,7'*1

1. Clean the weld surfaces thoroughly with

a wire brush or angle grinder; there must

be no rust, paint, oil, or other materials on

the weld surfaces, only bare metal.

2. Use clamps (not included) to hold the workpieces

in position so that you can concentrate on

proper welding technique. The distance

(if any) between the two workpieces must be

controlled properly to allow the weld to hold

both sides securely while allowing the weld

to penetrate fully into the joint. The edges of

thicker workpieces may need to be chamfered

(or beveled) to allow proper weld penetration.

NOTICE: When welding equipment on a vehicle,

disconnect the vehicle battery power from both the

positive connection and the ground before welding.

This prevents damage to some vehicle electrical

systems and electronics due to the high voltage

and high frequency bursts common in welding.

O(&'89%L&(T/"*4*

Attach Ground Clamp to bare metal on the

workpiece near the weld area, or to metal work

bench where the workpiece is clamped.

Duty Cycle (Duration of Use)

DV&"9%9,5,3*%$&%$.*%L*79*(%+S%8&$%)*79"83%2&(%

5&(*%$.,8%$.*%/(*#4("+*9%9'$S%4S47*%$"5*1 The Duty

Cycle defines the number of minutes, within a 10 minute

period, during which a given welding process can

produce a particular welding current without overheating.

For example, a welder with a 20% duty cycle at 225 A

welding current must be allowed to rest for at least

8 minutes after every 2 minutes of continuous welding.

Failure to carefully observe duty cycle limitations

can easily over-stress a welder’s power generation

system contributing to premature welder failure.

This Welder has an internal thermal protection system to

help prevent this sort of over-stress. When the Welder

overheats, it automatically shuts down and the Overload

Indicator lights. The Welder automatically returns to

service after cooling off. Rest the Electrode Holder on

an electrically non-conductive, heat-proof surface, such

as a concrete slab, well clear of the ground clamp.

D77&)%$.*%L*79*(%$&%4&&7%)"$.%$.*%P&)*(%C)"$4.%&8=%

#&%$.,$%$.*%"8$*(8,7%;,8%)"77%.*7/%4&&7%$.*%L*79*(1

When the Overload Indicator is no longer lit and the

Welder can be used again, use shorter welding periods

and longer rest periods to prevent needless wear.

100% Continuous Use at 45

40% Use at 70A

;&(%>B%J&8$"8'&'#%G"8'$*#

G"8'$*#%

L*79"83

G"8'$*#%

Q*#$"83

>BBc%J&8$"8'&'#%Z#*%,$%>BB

20% Use at 225 A

;&(%>B%J&8$"8'&'#%G"8'$*#

G"8'$*#%

L*79"83

G"8'$*#%

Q*#$"83

120

155

190

120V

120V E6010

240V

225

L&(T/"*4*

O(&'89%

J7,5/

J7*,8%

#'(2,4*%$&%

+,(*%5*$,71

Page 11;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?A@B?BA>@1Item 64978

CD;6EFGDHIE6IDIJ6 KDCHJ%L6MNHIOL6MNHIO%EHPC SETUP

K,#"4%C$"4T%L*79"83

ER%PQ6!6IE%C6QHRZC%HI_ZQF%DIN%N6DE[-%%%

N&%8&$%)*79%)"$.&'$%O(&'89"83%J7,5/1%%

L.*8%$.*%&/*(,$&(%"#%8&$%.&79"83%$.*%67*4$(&9*%[&79*(=%"$%5'#$%+*%

#"$$"83%&8%,%8&84&89'4$"V*=%8&827,55,+7*%#'(2,4*1%%

1. Place the Welder on a level surface that

can bear its weight near the work area.

2. Secure the Grounding Clamp to a clean, exposed

metal part of the workpiece, or to metal work

bench where the workpiece is clamped.

3. Turn the Amperage Control Knob to

adjust the welding current.

I&$*- The Amperage Control Knob features two

surrounding circles. For 120V operation, refer to

the INNER CIRCLE. For 240V operation, refer

to the OUTER CIRCLE. For E6010 operation

follow the green parameters only. See below.

Set amperage according to Stick

Settings Chart below.

IRE6- Settings are approximate. Adjust as necessary.

C$"4T%C*$$"83#%J.,($%

67*4$(&9*%ES/*

67*4$(&9*%

N",5*$*(

D5/*(,3*%

Q,83*

6bB>B%NJd

E6011 DC+

A0A^e 40 –70

>0@e 75 –130

5/32" 90 –175

A0>be 140 – 225

7/32" 200 – 275

E6013 DC+

>0>be 25 – 40

A0A^e 40 – 90

>0@e 75 –125

5/32" 105 –175

A0>be 150 – 225

E7014 DC+

A0A^e 75 –110

>0@e 105 –160

5/32" 150 – 200

A0>be 200 – 275

E7018 DC+

A0A^e 70 –110

>0@e 90 –160

5/32" 130 – 210

A0>be 200 – 275

E7024 DC+

A0A^e 100 –145

>0@e 110 –175

5/32" 160 – 215

Page 12 ;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?A@B?BA>@1 Item 64978

CD;6EF GDHIE6IDIJ6KDCHJ%L6MNHIO L6MNHIO%EHPCSETUP

LDQIHIOf%%ER%PQ6!6IE%C6QHRZC%HI_ZQF-%%

P(&$*4$"V*%3*,(%5'#$%+*%)&(8%).*8%'#"83%$.*%

L*79*(`%5"8"5'5%#.,9*%8'5+*(%>B%2'77%2,4*%#."*79%

(or welding mask), ear protection, welding gloves,

#7**V*#%,89%,/(&8=%IHRC[?,//(&V*9%(*#/"(,$&(=%

,89%2"(*%(*#"#$,8$%)&(T%47&$.*#%)"$.&'$%/&4T*$#%

#.&'79%+*%)&(8%).*8%)*79"831%%M"3.$%2(&5%$.*%

,(4%4,8%4,'#*%/*(5,8*8$%9,5,3*%$&%$.*%*S*#%

,89%#T"81%%N&%8&$%+(*,$.*%,(4%2'5*#1

After practice welding on scrap, stop,

and check your progress. Perform

Strike Test, then clean and compare your

weld’s appearance with the diagrams and

descriptions in the L*79"83%E"/# section

starting on the next page. After making any

necessary adjustments, continue to weld

while carefully following the DUTY CYCLE

guidelines as explained on page 10.

4. Place the bare metal end of the Stick

Electrode (sold separately) inside the

jaws of the Electrode Holder.

5. Turn the Power Switch to the OFF position, then

plug the Welder into a properly grounded 240 V

receptacle that matches the plug. Use the included

120V power adaptor if plugging the Welder into

a 120V receptacle. The circuit must be equipped

with delayed action-type circuit breaker or fuses.

I&$*- Ensure that the Voltage Switch is

positioned to the correct input voltage.

6. Set Electrode Holder down on

nonconductive, nonflammable surface

away from any grounded objects.

7. Turn the Power Switch ON.

8. LDQIHIOf ER%PQ6!6IE%C6QHRZC%HI_ZQF%

DIN%N6DE[- L.*8%P&)*(%C)"$4.%"#%$'(8*9%

RI=%L*79*(%"#%*8*(3"X*9%,89%R/*8%J"(4'"$%

!&7$,3*%"#%/(*#*8$1 H2%$.*%&/*(,$&(%"#%8&$%.&79"83%

$.*%67*4$(&9*%[&79*(=%"$%5'#$%+*%#"$$"83%&8%

,%8&84&89'4$"V*=%8&827,55,+7*%#'(2,4*1

9. Stroke the workpiece lightly to ignite the arc.

Tips for igniting the arc:

a. Tap the surface with the Electrode.

b. Stroke the surface with the Electrode.

c. Strike the surface like a match with the Electrode.

10. After the arc ignites:

a. Lift the Electrode off workpiece the same

distance as the diameter of the bare metal end.

b. Tilt Electrode back 10 to 20 degrees.

c. Drag Electrode to the back end of the weld

puddle to deposit material as needed.

11. When finished welding, lift the Electrode from

the workpiece, then set Electrode Holder

down on nonconductive, nonflammable

surface away from any grounded objects.

12. Turn the Power Switch OFF.

13. To prevent accidents, after use:

• Allow Welder to cool down.

• Unplug Welder’s power cord from outlet.

• Remove Ground Clamp.

• Clean, then store Welder and its accessories

indoors out of children’s reach.

Page 13;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?A@B?BA>@1Item 64978

CD;6EFGDHIE6IDIJ6 KDCHJ%L6MNHIOL6MNHIO%EHPC SETUP

L*79"83%E"/#

A good way to test welding technique is to examine a weld’s appearance after it has cooled and the slag has been

removed. Then, better welding can be learned by adjusting your weld technique to remedy any problems found.

D2$*(%/(,4$"4*%)*79"83%,%4&'/7*%

&2%)*79"83%+*,9#=%CERP%,89%

*Y,5"8*%S&'(%)*79%'#"83%

$.*%2&77&)"83%3'"9*7"8*#1

C$("T*%E*#$

D%$*#$%)*79%&8%,%PH6J6%R;%CJQDP%4,8%+*%

$*#$*9%+S%'#"83%$.*%2&77&)"83%/(&4*9'(*1

L6DQ%DICH?DPPQR!6N%CD;6EF%OROOM6C%

NZQHIO%E[HC%PQRJ6NZQ61

LDQIHIOf E."#%$*#$%LHMM%9,5,3*%$.*%)*79%"$%"#%

/*(2&(5*9%&81%%E."#%$*#$%"#%RIMF%,8%"89"4,$&(%&2%)*79%

$*4.8"<'*%,89%"#%8&$%"8$*89*9%$&%$*#$%)&(T"83%)*79#1

1. After two scraps have been welded together and the

weld has cooled, clamp one side in a sturdy vise.

2. Stay clear from underneath while you strike

the opposite side with a heavy hammer,

preferably a dead-blow hammer.

3. A ORRN%L6MN will deform but not break, as shown

on top.

A PRRQ%L6MN will be brittle and snap

at the weld, as shown on bottom.

!"#*

CJQDP%

L&(T/"*4*

ORRN%L6MN%%

K*89#%,89%"#%I&$%K("$$7*

N*,9?K7&)%[,55*(

!"#*

CJQDP%

L&(T/"*4*

PRRQ%L6MN%%

C8,/#%&(%J(,4T#

N*,9?K7&)%[,55*(

J7*,8"83%C$"4T%L*79

ER%PQ6!6IE%C6QHRZC%HI_ZQF-%

L*,(%DICH?,//(&V*9%#,2*$S%3&337*#%

,89%/(&$*4$"V*%)*,(%).*8%47*,8"83%,%

)*791%%

C/,(T#%&(%4."/#%5,S%27S%).*8%47*,8"831

1. A weld from Stick welding will be covered

by slag. Use a chipping hammer to knock

this off. K*%4,(*2'7%8&$%$&%9,5,3*%

$.*%)*79%&(%+,#*%5,$*(",71

2. Use a wire brush to further clean the weld

or use an angle grinder (sold separately) to

shape the weld.

J."//"83%

[,55*(

L"(*%K('#.

Page 14 ;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?A@B?BA>@1 Item 64978

CD;6EF GDHIE6IDIJ6KDCHJ%L6MNHIO L6MNHIO%EHPCSETUP

Weld Diagnosis – Workpiece Heat Control / Weld Penetration

6]J6CC%P6I6EQDEHRI%RQ%

KZQI?E[QRZO[

PQRP6Q%P6I6EQDEHRIHIDN6gZDE6%P6I6EQDEHRI

I&$%.&$%*8&'3. E&&%.&$H9*,7%.*,$

[&)%$&%"84(*,#*%)&(T/"*4*%.*,$%%

,89%"84(*,#*%/*8*$(,$"&8-%%

h$&%)*79%E[HJW6Q workpieces properly)

a. Increase current. b. Weld more slowly.

[&)%$&%(*9'4*%)&(T/"*4*%.*,$%%

,89%7"5"$%/*8*$(,$"&8-%%

h$&%)*79%E[HII6Q workpieces properly)

a. Decrease current. b. Weld more quickly.

L*79%6Y,5/7*%N",3(,5#

JM6DI%L6MNC%;HQCEf

C$"4T%)*79#%)"77%.,V*%,%4&,$%&2%#7,3%&V*(%$.*5%'8$"7%47*,8*91

O&&9%

L*79

J'((*8$%%

E&&%M&)%

ER%JRQQ6JE-%

Increase the

current

ER%JRQQ6JE-%

Decrease

the current

J'((*8$%%

E&&%["3.

ER%JRQQ6JE-

Weld slower

L*79%C/**9%

E&&%;,#$

ER%JRQQ6JE-

Weld faster

L*79%C/**9%

E&&%C7&)

D(4%M*83$.%%

E&&%C.&($%

ER%JRQQ6JE-

Increase

distance

D(4%M*83$.%%

E&&%M&83%

ER%JRQQ6JE-

Decrease

distance

Page 15;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?A@B?BA>@1Item 64978

CD;6EFGDHIE6IDIJ6 KDCHJ%L6MNHIOL6MNHIO%EHPC SETUP

Weld Penetration (Workpiece Heat Control)

6]J6CC%P6I6EQDEHRI%RQ%

KZQI?E[QRZO[

L*79%9(&&/#%&8%$&/%,89%

'89*(8*,$.%&(%2,77#%$.(&'3.%

*8$"(*7S=%5,T"83%,%.&7*1

PQRP6Q%P6I6EQDEHRI

L*79%"#%V"#"+7*%'89*(8*,$.%,89%

+'73*#%#7"3.$7S%&8%$&/1

HIDN6gZDE6%P6I6EQDEHRI

L*79%9&*#%8&$%4&8$,4$%$.*%U&"8$%

2'77S=%U'#$%&8%$.*%#'(2,4*1

PROFILE VIEWS

PRCCHKM6%JDZC6C%DIN%CRMZEHRIC%;RQ%

6]J6CC%P6I6EQDEHRI%RQ%KZQI?E[QRZO[

1. L&(T/"*4*%&V*(.*,$"83-%

Reduce current.

2. L*79"83%#/**9%$&&%#7&)-

Increase welding speed and ensure

that welding speed is kept steady.

PRCCHKM6%JDZC6C%DIN%CRMZEHRIC%;RQ

HIDN6gZDE6%P6I6EQDEHRI

1. H84&((*4$%)*79"83%$*4.8"<'*-

Keep arc on leading edge of weld puddle.

Hold torch at proper angles.

2. H8#'22"4"*8$%)*79%.*,$-%

Slow down so fill material has time to melt

into the weld location. Increase current.

3. L&(T/"*4*#%$&&%$."4T047&#*-

Bevel thick workpieces, allow slight

gap, and weld in several passes.

4. H8#'22"4"*8$%)*79%5,$*(",7-%

Increase amount of fill material.

L*79%I&$%D9.*("83%P(&/*(7S%

O,/#%/(*#*8$%+*$)**8%)*79%,89%/(*V"&'#%+*,9%&(%+*$)**8%)*79%,89%)&(T/"*4*1%%C**%,(*,#%+*7&)1

PRCCHKM6%JDZC6C%DIN%CRMZEHRIC

PROFILE

VIEW

1. H84&((*4$%)*79"83%$*4.8"<'*-

Place stringer bead at correct place in joint.

Adjust workpiece position or weld angle to permit

proper welding to bottom of piece.

Keep arc on leading edge of weld puddle.

Hold Electrode and fill material at proper angles.

2. H8#'22"4"*8$%)*79%.*,$-%

Increase current.

3. N"($S%)&(T/"*4*-

Clean workpiece down to bare metal.

4. H8#'22"4"*8$%)*79%5,$*(",7-%

Increase amount of fill material.

5. N"#$,84*%+*$)**8%)&(T/"*4*#%$&%7,(3*-%

Decrease distance and increase bevel.

K*89%,$%_&"8$%

PRCCHKM6%JDZC6C%DIN%CRMZEHRIC

PROFILE

VIEW

1. H5/(&/*(%47,5/"83-

Clamp workpieces securely.

Make tack welds to hold workpieces.

2. 6Y4*##"V*%.*,$-

Weld a small portion and allow to cool before

proceeding.

Increase weld speed.

Page 16 ;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?A@B?BA>@1 Item 64978

CD;6EF GDHIE6IDIJ6KDCHJ%L6MNHIO L6MNHIO%EHPCSETUP

J&,$%&2%C7,3%RV*(%L*79%

TOP

VIEW

PARTIALLY CHIPPED AWAY TO SHOW WELD

C7,3%"#%,%8*4*##,(S%/,($%&2%,%#$"4T%)*791%%H$%#."*79#%

$.*%)*79%2(&5%"5/'("$"*#1%%J7*,8%&22%$.*%#7,3%)"$.%$.*%

J."//"83%[,55*(%,89%L"(*%K('#.%,2$*(%)*79"831

P&(&#"$S%i%C5,77%4,V"$"*#%&(%.&7*#%"8%$.*%+*,91

PRCCHKM6%JDZC6C%DIN%CRMZEHRIC

TOP

VIEW

1. N"($S%)&(T/"*4*%&(%2"77%5,$*(",7-

Clean workpiece down to bare metal.

Make certain that fill material and Electrode are

clean and free from oil, coatings, and other residues.

2. H84&8#"#$*8$%)*79"83%#/**9-%

Maintain steady weld speed.

J(&&T*90L,VS%K*,9%

PRCCHKM6%JDZC6C%DIN%CRMZEHRIC

TOP

VIEW

1. H8,44'(,$*%)*79"83-

Use two hands or rest hand on steady surface.

2. H84&8#"#$*8$%)*79"83%#/**9-%

Maintain steady weld speed.

6Y4*##"V*%C/,$$*(%

PRCCHKM6%JDZC6C%DIN%CRMZEHRIC

TOP

VIEW

;"8*%#/,$$*(%"#%8&(5,71%C/,$$*(%$.,$%"#%

3(,"8S%,89%7,(3*%"#%,%/(&+7*51%

N"($S%)&(T/"*4*%&(%2"77%5,$*(",7-

Clean workpiece down to bare metal.

Make certain that fill material and Electrode are

clean and free from oil, coatings, and other residues.

K'(8?E.(&'3.%i%K,#*%5,$*(",7%5*7$#%,),S=%7*,V"83%,%.&7*%"8%$.*%)*791

PRCCHKM6%JDZC6C%DIN%CRMZEHRIC

TOP

VIEW

1. L&(T/"*4*%&V*(.*,$"83-%

Reduce current.

2. L*79"83%#/**9%$&&%#7&)-

Increase welding speed and ensure

that welding speed is kept steady.

3. 6Y4*##"V*%5,$*(",7%,$%)*79-%

Reduce amount of fill material.

Page 17;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?A@B?BA>@1Item 64978

CD;6EFGDHIE6IDIJ6 KDCHJ%L6MNHIOL6MNHIO%EHPC SETUP

G,"8$*8,84*%,89%C*(V"4*

ER%PQ6!6IE%C6QHRZC%HI_ZQF=%;HQ6%DIN%KZQIC-%

Z8/7'3%$.*%L*79*(=%(*#$%$.*%67*4$(&9*%[&79*(%&8%,%.*,$?/(&&2=%*7*4$("4,77S%8&8?4&89'4$"V*%

#'(2,4*=%,89%,77&)%,77%/,($#%&2%$.*%L*79*(%$&%4&&7%$.&(&'3.7S%+*2&(*%#*(V"4*1%

1. K6;RQ6%6DJ[%ZC6= inspect the general

condition of the welder. Check for:

• loose hardware

• misalignment or binding of moving parts

• damaged cord/electrical wiring

• frayed or damaged cables

• cracked or broken parts

• any other condition that may

affect its safe operation.

2. P6QHRNHJDMMF= have a qualified technician unplug

the Welder, remove the Top Cover Panel, and using

compressed air, blow out all dust from the interior.

3. D;E6Q%6!6QF%ZC6= store in a

clean and dry location.

E(&'+7*#.&&$"83%

HGPRQEDIEf

K*%J6QEDHI%$&%#.'$%&22%$.*%L*79*(=%9"#4&88*4$%"$%2(&5%/&)*(=%,89%9"#4.,(3*%$.*%

*7*4$(&9*%$&%3(&'89%+*2&(*%,9U'#$"83=%47*,8"83=%&(%(*/,"("83%$.*%'8"$1

P(&+7*5 P&##"+7*%J,'#*# M"T*7S%C&7'$"&8#

No Welder Output

When Switched On

1. Tripped thermal protection

device. (See light.)

2. Ground Clamp not

attached to workpiece.

1. Reduce duration or frequency of welding periods

to help reduce wear on the welder. Refer to

Duty Cycle (Duration of Use) on page 10.

2. Attach Ground Clamp to workpiece.

Welder Does Not

Function When

Switched On

1. Unit is not connected

to outlet properly.

2. Outlet is unpowered.

3. Circuit supplies insufficient input

voltage or amperage.

4. Input voltage is incorrect.

1. Verify the voltage at the outlet and

the connection to the outlet.

2. Check circuit breaker/GFCI devices;

if any are tripped, determine and

remedy cause before resetting.

3. Verify that the circuit is designed to supply

the required input amperage as detailed

in Specifications on page 7.

4. Make sure Voltage Switch matches

voltage being used.

Weak Arc Strength 1. Incorrect line voltage.

2. Improper gauge or length of cord.

1. Check the line voltage and, if insufficient, have

a licensed electrician remedy the situation.

2. Do not use an extension cord on this Welder.

Use only the supplied power cord for this

Welder or an identical replacement cord.

Welding Arc

Not Stable.

1. Loose electrode cable

or ground cable.

2. Damaged electrode holder

or loose connection within

electrode holder.

3. Adjust current setting.

1. Check to ensure that all connections are tight.

2. Have a qualified technician inspect and repair/

replace as necessary.

3. Make sure setting matches

recommended setting on chart.

% ;&77&)%,77%C,2*$S%/(*4,'$"&8#%).*8*V*(%9",38&#"83%&(%#*(V"4"83%$.*%$&&71%%%

N"#4&88*4$%/&)*(%#'//7S%+*2&(*%#*(V"4*1

Page 18 ;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?A@B?BA>@1 Item 64978

CD;6EF GDHIE6IDIJ6KDCHJ%L6MNHIO L6MNHIO%EHPCSETUP

Q*4&(9%P(&9'4$\#%C*(",7%I'5+*(%[*(*-%

I&$*- If product has no serial number, record month and year of purchase instead.

I&$*- Some parts are listed and shown for illustration purposes only,

and are not available individually as replacement parts.

P,($#%M"#$%,89%N",3(,5#

PM6DC6%Q6DN%E[6%;RMMRLHIO%JDQ6;ZMMF

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM

IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR

MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS

QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE

ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY

STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND

LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY

ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS

THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

P,($#%M"#$

P,($ N*#4("/$"&8 g$S

1 Top Housing 1

2 Handle 1

3 Power Cable 1

4 Back Cover 1

5 Switch 1

6 Cable Clip (Pg19) 1

7 Back Metal Cover 1

8 Fan 2

9 Main PCBA 1

10 Bottom Subasssembly 1

11 Positive Copper 1

12 Negative Copper 1

P,($ N*#4("/$"&8 g$S

13 Quick Connector 2

14 Knob 1

15 Switch KCD1-103B-T 1

16 Front Cover 1

17 Ground Clip 1

18 Welding Clamp 1

19 Front Metal Cover Subasssembly 1

20 Control PCBA 1

21 Power Sensor PCBA 1

22 Middle Support Subasssembly 1

23 Adaptor 1

Page 19;&(%$*4.8"4,7%<'*#$"&8#=%/7*,#*%4,77%>?@@@?A@B?BA>@1Item 64978

CD;6EFGDHIE6IDIJ6 KDCHJ%L6MNHIOL6MNHIO%EHPC SETUP

D##*5+7S%N",3(,5

11 12 13 1614

195

17 18

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-380-0318

Limited 90 Day Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,

and warrants to the original purchaser that this product is free from defects in materials and workmanship for the

period of one year from the date of purchase. This warranty does not apply to damage due directly or indirectly,

to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper

installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries

to persons or property, or for incidental, contingent, special or consequential damages arising from the use of

our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the

above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges

prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.

If our inspection verifies the defect, we will either repair or replace the product at our election or we may

elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will

return repaired products at our expense, but if we determine there is no defect, or that the defect resulted

from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

Titanium 64978 Owner's manual

Brand: Titanium

Model: 64978

Category: Welding System

Type: Owner's manual

This manual is also suitable for

Item 64978

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Titanium 64978 Owner's manual

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Titanium 64978 Owner's manual

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