NORTHSTAR 165 User manual

BIN TRAILERS

MODEL 150

MODEL 165

MODEL 175

2017

INTRODUCTION

Congratulations!

Thank you for choosing Northstar. We are

confident this equipment will meet your

requirements in terms of quality,

performance and reliability.

This manual was prepared to assist you in

the safe operation of your new Bin Trailer. It

contains important information, which will

help you achieve excellent returns for years

to come.

Please read this manual before operating

your Bin Trailer and keep it for future

reference.

Before using this equipment, you or any

other person who will be using it must

familiarize yourself with the safety

recommendations, the operating and safety

instructions. Please read carefully and be

sure to understand and follow all

recommendations and procedures.

If you require additional information on your

Bin Trailer, please contact your Northstar

Dealer.

SAFETY ALERT SYMBOL

NOW take a moment to enter the model,

serial number and the date of purchase for

your Bin Trailer in the space provided below.

When ordering parts from your Dealer,

please refer to these numbers for fast and

efficient service. Use genuine Northstar

parts for replacements.

The model and serial numbers are located

on the front of the Bin Trailer as shown

below.

È

Model: _____________________________

Serial No.: __________________________

Date of Purchase: ____________________

BE ALERT TO THE POSSIBILITY

OF PERSONAL INJURY.

THIS SYMBOL IDENTIFIES

IMPORTANT SAFETY MESSAGES.

CAREFULLY READ THE MESSAGE

THAT FOLLOWS.

Page 1

Be observant and safety minded. Recognize and correct or avoid hazardous conditions

before an accident can happen. Practicing simple fundamental safety rules can prevent

most accidents.

1. Read and understand the implement and tractor owner’s manuals before operating.

2. Be sure safety decals and reflectors are clean and in place.

3. Do not climb or walk on frames, or tires.

4. Never position yourself under any portion of implement unless entire unit is

supported by jacks.

5. Stop engine before leaving the operator’s position to adjust, lubricate, clean or

unclog the machine.

6. Do not stand between the implement and tractor unless the tractor brakes are locked

and engine is shut off.

7. Do not stand on or straddle a tongue when unhitching.

8. Never use machinery until all safety devices are in place.

9. Release all hydraulic pressure before shutdown periods.

10. Comply with Federal, State and local laws.

11. Use a Slow-Moving-Vehicle (SMV) emblem when transporting.

12. Always use a safety chain of tensile strength equal to the gross weight of the

implement and attachments when towing.

13. Towing vehicle weight must exceed weight of towed implement.

14. Check wheel bolts before and during transport.

15. Never permit riders on implement.

16. Never transport the Bin Trailer at a speed greater than suggested tire speed.

17. Keep small children away from farm equipment.

18. Inspect and tighten bolts daily as necessary.

Page 2

SAFETY/MAINTENANCE DECALS

The safety of the operator was a prime consideration in the design of the Northstar Bin

Trailer. The following decals and their location are shown. Keep decals clean and

replace them immediately if they are missing. Contact your Dealer for replacements.

Page 3

WARRANTY

Northstar Attachments LLC expressly warrants each new Bin Trailer to be free from

defects in material and workmanship under normal use and service for a period of one

year after delivery to the original retail purchaser or first user of the product.

Our obligation under this warranty is limited to repairing and/or replacing, at our option,

any part or parts within the applicable one year period, as set out above, which shall be

returned by the owner to any Northstar authorized dealer or to the factory and which

upon examination shall disclose to our satisfaction to be defective.

We may, as an option, elect to grant adjustments in the field through an authorized

representative and may thereby elect to waive the requirement that parts be returned to

our factory.

A new warranty period is not established for replacements. Replacements are warranted

for the remaining portion of the one-year original warranty period. The repair or

replacement of defective parts under this warranty will be made without charge to the

owner except for transportation.

Warranty does not cover tires, hydraulic valves, hydraulic cylinders, electric switches, or

accessories and other parts not manufactured by us but supplied with or as a part of our

product. We will, however, obtain and pass on any adjustments provided by the

manufacturers of such parts under those manufacturer’s warranties.

The provisions of this warranty do not apply to any product or parts, which have been

subject to misuse, negligence or accident, or which have been repaired or altered

outside of an authorized dealer in any way so as in the judgment would adversely affect

its performance and reliability. Neither does this warranty apply to normal maintenance

service and parts, or to normal deterioration due to wear and exposure.

Page 4

MAINTENANCE

DAILY

1. Visually check for loose bolts or nuts.

2. Oil chain and grease tongue pivot pins liberally.

3. Grease 2" ball.

WEEKLY

1. Check for loose sprockets. Retighten if necessary.

2. Tighten main pick-up chain if necessary. Note: if tightening is necessary, the short

drive chain must be loosened first and then retightened. Also replace the chain guard.

3. Grease drive shaft bearings. Note: grease only until bearing will not accept any more.

To further pump grease into sealed bearings damages the seals.

AFTER FIRST 100 HOURS

1. Check all bolts and nuts for tightness. (If necessary use torque chart provided

below.)

2. Check ground skids for excessive wear.

3. Check 2" ball and coupler for excessive wear.

4. Check idler sprockets for damaged bearings.

TORQUE CHART

Torque Specification Table

Thread UNC and UNF Grade 2 Grade 5 Grade 8*

BOLT SIZE TORQUE TORQUE TORQUE

Pound Feet Pound Feet Pound Feet

Inches mm Min Max Min Max Min Max

¼ 6.25 5 6 9 11 12 15

5/16 7.94 10 12 17 20.5 24 29

3/8 9.53 20 23 35 42 45 54

7/16 11.11 30 35 54 64 70 84

½ 12.70 45 52 80 96 110 132

9/16 14.29 65 75 110 132 160 192

5/8 15.88 95 105 150 180 220 264

¾ 19.05 150 185 270 324 380 456

7/8 22.23 160 200 400 480 600 720

1 25.40 250 300 580 696 900 1080

1-1/8 25.58 - - 800 880 1280 1440

1-1/4 31.75 - - 1120 1240 1820 2000

1-3/8 34.93 - - 1460 1680 2380 2720

1-1/2 38.10 - - 1940 2200 3160 3560

* Thick nuts must be used with grade 8 bolts.

Note: Chain oil is usually a 50/50 mixture of oil and diesel.

Page 5

HYDRAULIC SYSTEMS

HYDRAULIC CONNECTION:

Your Bin Trailer is supplied with Safeway or Pioneer tips. These will attach to most

tractor hydraulic systems. Contact your Northstar Attachments Dealer if other style of

tips are necessary. (Note: always clean tips of dirt and oil before installing.) The

hydraulic valve is set to operate with an open center hydraulic system. If your tractor has

a closed center system, you will need to replace plug @ ‘A’ as shown below. ) The closed

center plug is not supplied with your Bin Trailer.) Failure to change to a closed center

system will cause damage to your tractor hydraulic system.

HYDRAULIC OPERATION:

Your Bin Trailer is operated with a 2 function or 3 function valve. Handles 1 and 2 are for

tilting of Bin Trailer and lowering of the axle. Handle 3 is for operating the pick-up chain.

This function is supplied with a detent position that allows the operator to fully engage

the pick-up chain while tilting or lowering the Bin Trailer. Note: while operating your Bin

Trailer, you experience the inability to fully pick-up the fourth bin, you may need to adjust

the hydraulic pressure @ ‘B’. (Remove the acorn nut and turn screw clockwise one turn

for every 300 PSI. Your tractor will only produce about 2200PSI and the valve is factory

set at 1500PSI.) If this does not correct the problem, your tractor may not have enough

hydraulics to operate the Bin Trailer properly.

Page 6

TR-859 3 Spool Cross Valve

Item No. Quantity Part No. Description

1 3 TR-834 1V1703 Cross Handle

2 3 TR-835 1V1701 Pin Kit

3 3 TR-833 4Z4306 Handle Bracket

4 6 TR-869 2A0283 2-214 O Ring

5 1 TR-805 1V0294 Detent Kit

6 3 TR-659 1A0294 Cap

7 3 TR-660 1V0090 Spool

8 1 TR-820 2A0354 SAE Plug (Open Center)

9 1 TR-807 1V0206 Closed Center Plug

Page 7

ITEM QTY PART NO DESCRIPTION

1 1 TR-737 Turnbuckle

2 1 TR-2735 RH Thread Rod and Eye Turnbuckle

3 1 TR-734 Bronze Bushing

4 1 TR-732-RH Right Hand Actuator Arm

REF 1 TR-732-LH Left Hand Actuator Arm (not shown)

5 1 TR-738 Pivot Block

6 1 TR-723 Spring

7 1 TR-702 ½ Chain Link

8 1 TR-2738 Slide Bushing Front

9 1 TR-2738-1 Slide Bushing Rear

10 1 TR-2736 LH Thread Rod & Eye Turnbuckle (TR-165 only)

REF 1 TR-2736-175 LH Thread Rod & Eye Turnbuckle (TR-175 only) (not shown)

11 1 TR-731-RH Right Hand Bin Stop Ear

REF 1 TR-731-LH Left Hand Bin Stop Ear (not shown)

12 1 TR-733 Pivot Pin

13 1 TR-780 3/16" x 1-1/2" Cotter Pin

14 1 TR-667 3/4" SAE Flat Washer

15 1 TR-666

3/4" NC x 3" HHCS Gd. 5

16 1 G-5-2.75NCCS 1/2" x 2 3/4" HHCS Gd. 5

17 4 G-5SAEFW 1/2" SAE Flat Washer

18 1 G-5NCHGN 1/2" Hex Grip Nut

PART NO DESCRIPTION

TR-2737-RH Standard Right Hand Kit for TR-165 Trailer

TR-2737-LH Standard Left Hand Kit for TR-165 Trailer

TR-2747-RH Extended Right Hand Kit for TR-175 Trailer

TR-2747-LH Extended Left Hand Kit for TR-175 Trailer

BIN STOP ASSEMBLY

BIN STOP KIT ASSEMBLY NUMBERS

Page 9

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

17

BIN LOCK ASSEMBLY

TR-2737 & TR-2748

Page 10

TR-165 BIN TRAILER ASSEMBLY

ITEM QT

Y

PART NO DESCRIPTION

1 1 TR-2107 Main Frame Weldment - 32" Frame

TR-2108 Main Frame Weldment - 30" Frame (not shown)

2 1 TR-2102-A Tongue Weldment (2008 & Later)

TR-2102 Tongue Weldment (Pre 2008) (not shown)

3 2 TR-500-1 Chain Guard (2008 & Later)

TR-500 Chain Guard (Pre 2008) (not shown)

4 1 TR-2115 Motor Guard

5 1 TR-2536 Hydraulic Cylinder Anchor

6 1 TR-830 3512 Hydraulic Cylinder

REF TR-889 3512 Spencer Hyd. Cylinder Seal Kit (639577) (not shown)

REF TR-774 3512 Cross Hyd. Cylinder Seal Kit (1C4429) (not shown)

7 6 TR-827 Hydraulic Cylinder Pin

8 1 TR-2598 Hose Ring

9 1 TR-2597 Hose Bracket

10 1 TR-1134 2" Bulldog Coupler - 3" Tube

1 TR-797 Bulldog Coupler Locking Pin (not shown)

TR-1132 2" Bulldog Coupler – 2-1/4" Tube (not shown)

11 1 TR-847 5/16" Safety Chain

12 1 TR-2715-A 1" Tongue Pin 17-1/4" Long (2008 & Later)

TR-2715 1" Tongue Pin 16-5/8" Long (Pre 2008) (not shown)

1 TR-670 1" SAE Flat Washer (not shown)

1 TR-671 1/4" x 2" Cotter Pin (not shown)

13 1 TR-2915-RH Right Hand Tongue Bushing

14 1 TR-2915-LH Left Hand Tongue Bushing

15 1 TR-792 Bulldog Jack

OPT TR-2168 Jack Stand (not shown)

OPT TR-783 5/16" PTO Pin (not shown)

16 1 TR-314 1-7/16" Drive Shaft - 32" Frame

TR-315 1-7/16" Drive Shaft - 30" Frame (not shown)

TR-311 1-7/16" Drive Shaft - 36" Frame (not shown)

17 1 TR-313 1-7/16" 60B16 Drive Sprocket

18 1 TR-576 3/8" Keystock – 1-1/4" Long

19 2 TR-815 1-7/16" Pillow Block Bearing

20 2 TR-2151 1-7/16" 60C20 Drive Sprocket

21 2 TR-577 3/8" Keystock - 2" Long

22 1 TR-804 Char-Lynn Motor – 104-1027

REF TR-832 Char-Lynn Motor Seal Kit

23 1 TR-574 5/16" Keystock

24 1

TR-2125 Hydraulic Motor Bracket

25 1 TR-801 #60 Chain - 30"

1 TR-802 #60 Chain Conn Link (not shown)

26 1 TR-312 1-1/4" 60B16 Drive Sprocket

27 2 TR-131 Chain Tension Adjustment Screw

28 2 TR-800 2060H Chain - 34'6" Long

2 TR-803 2060H Conn Link (not shown)

29 2 TR-1152 Chain Idler Sprocket

30 2 TR-1102 Pin Assy. – Idler Sprocket

31 2 TR-857 308DB Hydraulic Cylinder

REF TR-871-S 308DB Spencer Hydraulic Seal Kit (639575) (not shown)

REF TR-871 308DB Cross Hydraulic Seal Kit (1C4147) (not shown)

32 2 TR-432 Axle Tie Bar

33 4 TR-431 Link Pin

8 TR-780 3/16" x 1-1/2" Cotter Pin (not shown)

34 4 TR-867 20.5 x 8 x 10 Tire & Wheel Assy.

35 4 TR-883 Hub 5 on 4-1/2" Complete w/Races, Bearings, Cap, Seal and Lug nuts

36 4 TR-878 SL173 Grease Seal

37 4 TR-879 L68149 Inner Bearing

38 4 TR-880 L68111 Inner Race

39 4 TR-882 L44610 Outer Race

40 4 TR-881 L44649 Outer Bearing

40 *4 3164 L44643 Outer Bearing (not shown) SERIAL# 11217 & Greater

41 4 TR-672 1" Washer

42 4 TR-673 1" NF Slotted Nut

43 4 TR-674 1/8" x 1-1/2" Cotter Pin

44 4 TR-877 21-3 Grease Cap

44 4 TR-884 Sure Lube Grease Cap (not shown)

44 *4 TR-75096313 Axis Lube Cap w/o Rubber Plug (not shown) SERIAL# 11217 & Greater

44 *4 TR-77096311 Axis Rubber Plug (not shown) SERIAL# 11217 & Greater

45 4 TR-866 10" x 6" Wheel – 5 on 4-1/2

46 20 TR-896 1/2" Lug Nut

47 1 TR-859 Cross 3 Spool Valve

TR-897 Brand 3 Spool Valve (not shown)

48 1 TR-1140 Cross 3 Spool Valve Stand

TR-1138 Brand 3 Spool Valve Stand (not shown)

49

8 TR-675 3/8" Hose Clamp (pair)

50 4 TR-676 3/8" Hose Clamp Top Plate

51 1 TR-2430F 3500lb Axle Weldment - Front - 32" Frame

TR-2430FN 3500lb Axle Weldment - Front - 30" Frame

52 1 TR-2430R 3500lb Axle Weldment - Rear - 32" Frame

TR-2430RN 3500lb Axle Weldment - Rear - 30" Frame

16 TR-437 3/16" x 3/4" x 5" UHMW Axle Pivot Bearing (not shown)

* Parts for Trailers-Serial# 11217 & Greater

Page 13

ITEM QTY PART NO DESCRIPTION

1 1 TR-2107-32RA Mainframe, 32" Wide (Model TR-16532RA)

REF TR-2107-30RA Mainframe, 30" Wide (Model TR-16530RA) (not shown)

REF TR-2107-32RAL Mainframe, 32" Wide, Tapered Tips (Model TR-16532RAL) (not shown)

REF TR-2107-30RAL Mainframe, 30" Wide, Tapered Tips (Model TR-16530RAL) (not shown)

2 1 TR-2430RA-F Standard Front Axle Assembly (Models - TR-16532RA & TR-16532RAL)

REF TR-2430RAL-F Narrow Front Axle Assembly (Models - TR-16530RA & TR-16530RAL) (not shown)

3 1 TR-2430RA-R Standard Rear Axle Assembly (Models - TR-16532RA & TR-16532RAL)

REF TR-2430RAL-R Narrow Rear Axle Assembly (Models - TR-16530RA & TR-16530RAL) (not shown)

4 4 TR-435-C Axle Clamp Bracket

5 32 007-004-1 HHCS, 1/2"-13 x 1 3/4" NC Gr. 5

6 32 069-210-1 SAE Flat Washer, 1/2"

7 32 072-011-1 Lock Washer, 1/2"

8 32 056-105-1 Hex Nut, 1/2"-13

TR-165 REMOVEABLE AXLE ASSEMBLY

MODELS: TR-16532RA, TR-16530RA, TR-16532RAL, TR-16530RAL

3

2

1

45

6

7

8

TR-165 REMOVEABLE AXLE ASSEMBLY

MODELS: TR-16532RA, TR16530RA, TR-16532RAL, TR-16530RAL

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