Oneida Air Systems XSK Owner's manual

Type
Owner's manual
Patents: www.oneida-air.com/patents
Supercell®
Supercell® Turbo
High-Pressure
Dust Collector
30/35 Gallon Freestanding
# XSK003045
# XSK430045
# XSK003540
# XSK435040
# EXP-XSK304500
# EXP-XSK354000
Rev: B 20230728LL Doc. #ZBM000052
Appearance may vary slightly
OWNER’S MANUAL
Read and undeRstand aLL instRuctions and waRning LabeLs befoRe
using the dust coLLectoR.
oneida-air.com 1
Table of Contents
System Start-Up Information 2
Supercell System Specications 6
Supercell Turbo System Specications 7
System Dimensions 8
System with Dolly and Stand Dimensions 9
System Contents 10
Assembly Instructions 12
Maintenance 24
Troubleshooting 26
F.A.Q. 28
Recommended Accessories 29
Warranty Information 31
Oneida Air Systems, Inc.2
System Start-Up Information
WARNING
Before Purchasing or installing a dust collection system the process owners/operators
are cautioned to do so in accordance with prescribed Federal, State, Local, OSHA, NFPA,
and any other applicable codes or regulations relating to the type of dust(s) you are
collecting.
This manual contains specific precautionary statements relative to worker safety. Read
thoroughly and comply as directed. The most up to date safety information can be found
on our website: oneida-air.com/safety
1. READ and understand ALL instructions and warning labels BEFORE using the dust collector.
2. REPLACE warning labels if they become obscured or removed.
3. ALWAYS follow all applicable federal, state, local, OSHA, NFPA, or authorities having jurisdiction codes and
regulations when installing and operating this dust collector.
4. ENSURE that all users of this dust collector are informed of all warnings and precautions, safe use, and
maintenance procedures.
5. FULL mental alertness is required. e machine is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and knowledge.
6. DO NOT allow use by or near children.
7. DO NOT allow it to be used as a toy.
8. NEVER leave the dust collector running while unattended.
9. TURN OFF and UNPLUG the dust collector BEFORE walking away, servicing, or cleaning. Allow the fan
blower motor to come to a COMPLETE STOP before walking away or performing any maintenance, service,
cleaning, or adjustments. is eliminates the risk of injury from unintended startup or contact with live
electrical components.
10. ENSURE that your dust collector is turned OFF and UNPLUGGED during installation. is eliminates the
risk of injury from unintended startup or contact with live electrical components.
11. COMPLETELY INSTALL ductwork/ex hose before operating collector.
a. Seal ductwork with silicone sealant or duct tape if leaks are found.
b. Have dust drum in place and sealed.
c. NEVER operate without lter and cowling in place. is machine has high speed rotating elements than
can cause severe injury.
12. ONLY use the dust collector for its intended purpose as described in this manual. DO NOT force it or
an attachment to do a job for which it was not designed. Consult this owners manual or reach out for
recommended accessories.
oneida-air.com 3
System Start-Up Information (Continued)
13. ENSURE enough air volume is at the suction point to capture all the particulate generated.
14. NEVER make modications without prior approval from Oneida Air Systems. Modifying the dust collector
or using it dierently than intended will void the warranty and may result in malfunction or mechanical
failure that leads to serious personal injury or death! DO NOT allow use as a toy.
15. DO NOT locate or operate the system in moist, wet, poorly lit, or cluttered environments. Operating in these
areas can create shock hazards, increase the risks of accidents and injury, and/or lower the operating lifespan
of the dust collector.
16. DO NOT install in classied hazardous atmospheres without an enclosure rated for the application. System
location must account for wind, seismic zone, and other load conditions. Codes may regulate acceptable
locations for installing dust collectors. Consult with the appropriate authorities having jurisdiction to ensure
compliance with all national and local codes regarding dust collector installation. Equipment must be
anchored in a manner consistent with local code requirements. Anchors must be sucient to support dead,
live, seismic, and other anticipated loads. Consult a qualied engineer for nal selection of anchorage.
17. ENSURE exhaust air is properly vented. It should NOT be vented into a wall, a ceiling, or a concealed space
of a building. Personal injury, death, and/or property damage can result from material discharge during
venting. e risk of personal injury and/or property damage can be minimized or avoided by locating vented
equipment outside buildings and away from normally occupied areas. If exhaust air is vented outside, you
must provide make up / return air. Flue gases (carbon monoxide) can be drawn into the shop from furnaces,
water heaters, or other appliances.
18. INSPECT and MAINTAIN REGULARLY. Keep the dust collector in proper working order. A machine that
isnt properly maintained, not working as it should, has been dropped, damaged, le outdoors, or dropped in
water could malfunction leading to serious personal injury or death!
19. AVOID CORD DAMAGE. DO NOT pull or carry by cord. DO NOT use cord as handle. DO NOT unplug by
pulling on cord. To unplug, grab the plug, NOT the cord. DO NOT close door on cord or pull cord around
sharp edges or corners. DO NOT run dust collector over cord. DO NOT handle cord/plug with wet hands.
Keep cord away from heated surfaces. If the supply cord is damaged, it must be replaced by the manufacturer,
its service agent or similarly qualied persons in order to avoid a hazard.
20. ALWAYS check for damaged parts. A part that is damaged should be carefully checked to determine that
it will operate properly and perform its intended function. Immediately repair or replace damaged or mis-
adjusted parts before operating machine.
21. DO NOT put any object in openings. DO NOT use with any opening blocked. (Except when pulsing - See
Maintenance Section for more information.)
22. ALWAYS wear a NIOSH approved respirator when emptying dust bins and during operation. Some dust
created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals
known to cause cancer, birth defects or other long-term respiratory damage.
23. ALWAYS keep hair, loose clothing, ngers, and all parts of body AWAY from openings and moving parts.
24. ALWAYS wear ANSI-approved safety glasses or a face shield when operating or observing machinery and
when emptying dust bin.
25. ALWAYS wear hearing protection during extended periods of operation.
Oneida Air Systems, Inc.4
System Start-Up Information (Continued)
1. THIS UNIT IS NOT RATED FOR USE IN COMBUSTIBLE ENVIRONMENTS.
2. DO NOT operate the dust collector in areas where explosion risks are high. Areas of high risk include, but
are not limited to, areas near pilot lights, open ames, or other ignition sources.
3. ONLY operate dust collector in locations that include a re suppression system or have a re extinguisher
available nearby.
a. e ABC type (dry chemical) is generally a good choice for small wood shops.
b. Additional information on portable extinguishers can be found in NFPA 10 (Standard for Portable Fire
Extinguishers).
4. DO NOT allow accumulation of layers of ne dust on horizontal surfaces. Especially overhead lights,
electrical boxes and fuse panels which can ignite dust. Keep the oor around the system clean and free of
scrap material, oil, grease.
5. ENSURE all equipment and ductwork is electrically grounded.
6. DO NOT use PVC drain pipe.
7. ALWAYS consult an electrician or qualied service personnel about wiring practices and electrical codes
in your area. ONLY allow an electrician or qualied service personnel to do electrical installation or repair
work.
8. ALWAYS disconnect power before accessing or exposing electrical equipment. Improper wiring can cause
re, electrocution, injury, or death.
9. DO NOT use to pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
10. DO NOT use to pick up liquids, ammable liquids, or combustible liquids, such as gasoline, or use in areas
where they may be present.
11. DO NOT use excessively large wood waste bins. Wood dust mixtures are highly ammable and can be
explosive
FIRE HAZARDS
Process owners/operators retain all responsibility for the suitability of fire and explosion
hazard mitigation, suppression, and isolation strategies and to follow all applicable
federal, state, local, OSHA, NFPA, or authorities having jurisdiction codes and regulations
when installing and operating this dust collector.
Improper operation of a dust control system may contribute to conditions in the work
area or facility that could result in severe personal injury and product or property
damage.
Oneida Air Systems assumes no responsibility or liability for the suitability of any fire and/
or explosion mitigation strategy, or any items incorporated into a collector as part of an
owner/operators hazard mitigation strategy.
oneida-air.com 5
Customer Service Dept.
1-866-387-8822 • support@oneida-air.com
System Start-Up Information (Continued)
12. ALWAYS check your dust bin for smoldering materials before leaving the shop.
13. NEVER introduce sparks or sources of ignition into the dust collector. Sparks can be generated in several
ways:
a. High speed sanders, abrasive planers, saws, and edgers may strike foreign material and create a red-hot
metal fragment.
b. Knots in hardwood can create frictional sparks.
c. Trapped metal, when drawn into the dust collection system, can spark against ductwork.
d. Check wood stock for old nails and screws which can create red-hot metal fragments.
14. DO NOT overload woodworking equipment, especially sanders, as excessive frictional heat can
spontaneously ignite dust. Sanders can produce concentrations of dust well into the combustible range.
15. ALWAYS check that all dust collection equipment is properly selected and sized for the intended use.
Authorities with jurisdiction should be consulted before installing to verify local codes and installation
procedures. In the absence of such codes, install collector according to the National Electric Code, NFPA No.
70-latest edition and NFPA 91, NFPA664 Code (NFPA 654 if combustible dust is present).
Oneida Air Systems, Inc.6
Supercell System Specications
OPERATION
Maximum Suction Rating 97.8" WC
MOTOR AND ELECTRICAL
Motor Type 3x 1300W Modular Motors
Horsepower 5HP Total
Motor Speed 48,880 RPM
Phase 1-Phase
Voltage 208-230V
Cycle 60HZ
Listed FLA 18A
On/O Switch Magnetic Starter with On-O Switch and RF Remote
Power Cord Length 9 feet
Power Connector NEMA 6-20 / Bare Wiring
Recommended Circuit Size 20A
Recommended Circuit Type HACR
Sound Emission 80 dBA @ 10 ft
CARTRIDGE FILTER
Filter Media Type HEPA Certied
Filter Eciency 99.97% @ 0.3 microns
Filter Surface Area 40 sq ft
SYSTEM DIMENSIONS AND CONSTRUCTION
Primary Build Materials Cold Rolled Steel, Static Dissipative Polyethylene
Inlet 4" O.D.
Discharge to Drum 5" O.D.
e Supercell requires a 20 Amp outlet
receptacle to be installed by a licensed
electrician.
oneida-air.com 7
Supercell Turbo System Specications
OPERATION
Maximum Suction Rating 97.8" WC
MOTOR AND ELECTRICAL
Motor Type 4x 1300W Modular Motors
Horsepower 6.7 HP Total
Motor Speed 48,880 RPM
Phase 1-Phase
Voltage 208-230V
Cycle 60HZ
Listed FLA 22A
On/O Switch Magnetic Starter with On-O Switch and RF Remote
Power Cord Length 9 feet
Power Connector NEMA 6-20 / Bare Wiring
Recommended Circuit Size 0A
Recommended Circuit Type HACR
Sound Emission 85 dBA @ 10 ft
CARTRIDGE FILTER
Filter Media Type HEPA Certied
Filter Eciency 99.97% @ 0.3 microns
Filter Surface Area 40 sq ft
SYSTEM DIMENSIONS AND CONSTRUCTION
Primary Build Materials Cold Rolled Steel, Static Dissipative Polyethylene
Inlet 4" O.D.
Discharge to Drum 5" O.D.
Bare Wiring
Two Hot Wires & Ground
Licensed Electrician
REQUIRED
Bare Wiring
Two Hot Wires & Ground
Licensed Electrician
REQUIRED
e Supercell Turbo requires that
it be installed to a 30 Amp breaker
(minimum) by a licensed electrician.
Oneida Air Systems, Inc.8
Nominal dimensions shown. Dimensions subject to slight variations in manufacturing.
Allow for an additional 24" of clearance above the Motor Assembly to allow for its removal during lter replacement and
other maintenance. Allow for an additional 3" of clearance around the system for ease of access to the latches.
System Dimensions
53-3/8"
1,355 mm
Floor
21-9/16"
548 mm
30 Gallon:
29-9/16"
751 mm
35 Gallon:
22-1/4"
565 mm
38-1/16"
968 mm
33-1/16"
840 mm
24-1/4"
616 mm
77-5/8"
1,971 mm
oneida-air.com 9
Nominal dimensions shown. Dimensions subject to slight variations in manufacturing.
System with Dolly and Stand Dimensions
Floor
39-1/2"
1,004 mm
43-1/2"
1,105 mm
57-5/16"
1,455 mm
Floor
24-1/4"
616 mm
81-1/2"
2,071 mm
Oneida Air Systems, Inc.10
System Contents
Please unpack the parts carefully and conrm you have received each item listed here.
* Some components are pre-installed at the factory and are listed here for your convenience.
ID Part number Part description Qty
A
BXI001501
BXI441501
EXP-BXI501501
Supercell Motor Assembly
Supercell Turbo Motor Assembly
Export Supercell Motor Assembly
1
B FPX040001 Filter Hold Down Plate 1
C FCS131040H 13" x 13" Conical HEPA Cartridge Filter 1
D GCZ150000 15" Ring Clamp 1
E SCX040000 Cone 1
E1* DGA040000 4" Aluminum Blast Gate 1
E2* DAB040000 4" Male Duct Adapter 1
E3* AFR316066 Rivets 5
F STZ000005 Stand Body 1
G STX043540 Stand Legs 4
H AHX000054 Supercell 30/35 Gal. Stand Hardware Pack 1
H1 STX000010 Handle Gasket 1
H2 RGF000015 15" Barrel Gasket 1
H3 RGZ051820 Supercell Flange Gasket 2
H4 AFS015920 1/4"-20 x 3/4" Hex Head Bolt 6
H5 AFW025000 1/4" Flat Washer 6
H6 AFT900006 1/4"-20 Nylock Nut 6
H7 AFB155180 5/16-18 x 2-1/2" Hex Head Bolt 4
H8 AFW180000 5/16" Flat Washer 4
H9 AFW180516 5/16” Rubber Washer 4
H10 AFT155175 5/16 " Whiz-Lock Nut 4
H11 AFT900516 5/16" - 18 Nylock Nut 4
H12 DLC040500 5" Collared Flange 1
H13 ACB060000 3"-6" Quick-Release Hose Clamp 2
H14 AFS156075 5/16-18 X 3/4" Carriage Bolt 16
H15 AFW180000 5/16" Flat Washer 16
ID Part number Part description Qty
H16 AFT900516 5/16" - 18 Nylock Nut 16
H17 STF516184 Mounting Foot (4 Pack) 1
H18 AHX000033 Tubing Assembly 7
H18A VRV050500 1/2" ID Clear Vinyl Tubing 1/3'
H18B AWV000050 1/2" ID Switch Valve 1
H18C VRV050500 1/2" ID Clear Vinyl Tubing 7'
H19 ACH000058 Double Spring Clamp 1
H20 AHX000018 Quick Disconnect Kit 1
H20A RLH000006 1/4" NPT Nylon Elbow 1
H20B RLH000005 3/8” Socket 1
H20C RLH000004 3/8" Male Plug 1
H20D RLH000002 Nylon Washer 1
H20E RLH000003 Rubber O Ring 1
H20F RLH000007 Nylon Nut 1
H21 VAB251555 35-55 Gallon Drum Liner Bag 5
H22 RLH000023 23 mm Button Plug 1
H23 ACB640000 4-1/2" Turn-Key Band Clamp 2
H24 AMR000000 Remote Control Key Fob 1
I DHF050001 5" Diameter x 1' Flex Hose 1
J DHF042504 4" x 25' Vacuum Pressure Rated Flex Hose 1
K AXB999110B Dust Sentry Automatic Bin Level Indicator 1
LSEX300500
SEX350500
30 Gallon Steel Drum Lid with 5" Collar
35 Gallon Steel Drum Lid with 5" Collar 1
L1* RHL000604 Drum Window 1
MSES300000
SES350000
30 Gallon Drum with Clamp
35 Gallon Drum with Clamp 1
If you cannot find an item on the list, examine the packaging materials very carefully for nested items. Please
note that certain components have been pre-installed. There may be hardware leftover.
oneida-air.com 11
SHEET 1 OF 1
NAME:
14Ga Galv
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
Oneida Air Systems Inc. AND SHALL
NOT BE USED OR DISCLOSED TO
OTHERS, IN WHOLE OR IN PART,
WITHOUT THE WRITTEN AUTHORIZATION
OF Oneida Air Systems Inc.
5
4
3
2
1
PART NO.
SIZE
A
DO NOT SCALE
DRAWN DATE:
7/18/2019
ONEIDA AIR SYSTEMS INC.
1001 WEST FAYETTE STREET
SYRACUSE, NEW YORK 13204
1-800-732-4065
MFG APP:
DRAWN BY:
ENG APP:
TOL:
.XX
.10
.XXX
.015
PROPRIETARY AND CONFIDENTIAL
MATERIAL:
FINISH:
DIMENSIONS
ARE IN
INCHES
REV:
FPX040001
3RD ANGLE
FPX040001 - Filter Hold Down 14ga rev 3
3
KWG
× 16
H14
H7
H8
H9
H10
H11
System Contents (Continued)
H1
M
L
I
H12
H13
H20
H18
H20A
H18A
H20E
H20DH20F
H20B
H18B
H20C
H18C
H21
D
K
H2
B
H22
H6
H5
H4
H3
× 16
H15
× 16
H16
H24
H23
H19
J
G
Filter Attachment Hardware
Filter Attachment Hardware
Mounting Hardware & Remote
Vent Tube Quick Disconnect Pk
A
C
E
F
H17
Oneida Air Systems, Inc.12
Assembly Instructions
1 Insert the Handle Gasket (H1) into the
Handle's opening (open, ribbed-side facing
upwards) and push it onto the Stand Body's
handle (F) so that it is fully covering the top
edge [FIG. 1a].
e Handle Gasket should be nested within
the divots on each side of the Handle [FIG.
1b]. Repeat for both Handles.
FIG. 1a
FIG. 1b
Divots
You will need the following tools:
GENERAL STAND
#2 Phillips Head Screwdriver 7/16" Wrench 1/2" Socket Wrench Channel Lock Pliers
3/8" Wrench 7/16" Socket Wrench Utility Knife Power Drill
5/16" Wrench 1/2" Wrench Drill Bit
oneida-air.com 13
Assembly Instructions (Continued)
Inlet
Facing
Right
Inlet
Facing
Forward
Inlet
Facing
Left
FIG. 3b
FIG. 3a
H4
H3
H3
F
H12
H5
H6
E
FIG. 2
2 e Cyclone's inlet (E) can be rotated in
30-degree increments to best connect to your
ductwork and/or tools. [FIG. 2].
3 Connect the Cyclone (E) and the 5" Collared
Flange (H12) to the Stand Body (F) with a
Flange Gasket (H3) placed between each one.
Secure together using six Hex Head Bolts
(H4), six Flat Washers (H5), and six Nylock
Nuts (H6) as shown in [FIG. 3a].
Make sure to install the hardware to the outer
set of six holes, not the eight notches, for
proper alignment [FIG. 3b].
Note: Ensure that the Whiz-Lock Nuts are
torqued down so that the gasket is rmly
compressed - this will prevent air leaks.
Oneida Air Systems, Inc.14
Assembly Instructions (Continued)
FIG. 4
4 Install a Mounting Foot (H17) into the
threaded insert located on the bottom of each
Stand Leg (G) [FIG. 4].
Note: Firmly hand-tighten but do not over
torque as this may damage the connection point.
5 Locate the lower grouping of four mounting
holes on each of the Stand Legs (G). ese will
be used to secure each Stand Leg to the Stand
Body (F) [FIG. 5a].
Note: e upper grouping of holes should be
only be used if you require the additional 4" of
height to attach the optional Drum Dolly to the
Drum (M) [FIG. 5b]. Please note that your dust
collector will need 24" of clearance above the
system should you ever need to disassemble the
unit for replacing the lter. FIG. 5a FIG. 5b
oneida-air.com 15
Assembly Instructions (Continued)
6 Align the Stand Leg (G) to the Stand Body (F)
using the mounting hole grouping selected
in the pervious step [FIG. 6a] then secure
using four Carriage Bolts (H14), four Washers
(H15), and four Nylock Nuts (H16) [FIG. 6b].
FIG. 6a
FIG. 6b
Oneida Air Systems, Inc.16
Assembly Instructions (Continued)
FIG. 7
H10
H9
E
H8
H7
7 Install the four Hex Head Bolts (H7), Flat
Washers (H8), Rubber Washers (H9), and
Whiz-Lock Nuts (H10) to the holes in the
Cyclones (E) upper ange [FIG. 7].
Note: Ensure that the Whiz-Lock Nuts are
torqued down so that the rubber washers are
rmly compressed - this will prevent air leaks.
FIG. 8
C
E
8 Place the Filter (C) on top of the Cyclone (E)
with the open side facing down [FIG. 8].
Note: Position the Filter (C) on the Cyclone (E)
so that is centered between all four Hex Head
Bolts (H7).
oneida-air.com 17
Assembly Instructions (Continued)
FIG. 9
FIG. 10
H11
B
C
C
E
D
H7
9 Slide the Filter Hold-Down Plate (B) over the
Filter (C) and the previously installed Hex
Head Bolts (H7) and secure in place using four
Nylock Nuts (H11) [FIG. 9].
Note: Tighten hardware so that the Filter's pre-
installed foam gasket is rmly compressed (by
roughly 50%).
10 Open and slide the Ring Clamp (D) over the
assembly so that it rests outside the upper
ange of the Cyclone (E) [FIG. 10].
Oneida Air Systems, Inc.18
Assembly Instructions (Continued)
FIG. 12
H2
A
DO NOT TURN ON OR PLUG IN YOUR DUST COLLECTOR UNTIL INSTALLATION IS COMPLETED.
NEVER RUN THE SYSTEM WITHOUT THE MOTOR COWLING IN PLACE.
FIG. 11a
FIG. 11b
FIG. 11c
H19
H18
11 Using pliers, squeeze and open the Double
Spring Clamp (H19) and slip it onto the
shorter end of the Tubing Assembly (H18A).
en, with the clamp still open, slide the Tube
Assembly (H18) onto the vent tube near the
Cyclones (E) inlet, closing the Spring Clamp
once the hose is fully seated [FIG. 11a].
Note: If you are not using the automatic bag
holding feature of the system, the Switch Valve
(H18B) of the Tube Assembly MUST be in the
closed position [FIG 11b]. Otherwise leave the
Tube Assembly in the open position [FIG 11c].
12 Install the Barrel Gasket (H2) onto the
rounded, bottom edge of the Motor Assembly
(A). e Barrel Gasket should be oriented so
that the "ribbed" side is facing downwards
[FIG. 12].
Closed
Open
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Oneida Air Systems XSK Owner's manual

Type
Owner's manual

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