60059

Lifetime 60059 Owner's manual

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MODEL N° 60059
OWNER’S MANUAL
OUTDOOR STORAGE
Keep this Identification Number in case you must contact our Customer Service Department.
2
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PROMOTIONS
s)NTHEUNLIKELYEVENTOFAPRODUCTRECALLORSAFETYMODIlCATIONWEWILLNOTIFYYOU
s2EGISTERINGYOURPRODUCTGUARANTEESYOUWARRANTYSERVICE)FYOUDONOTREGISTERYOURPRODUCTYOURWARRANTYRIGHTSWILLNOTBEDIMINISHED
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&ORCUSTOMERSOUTSIDETHE53OR#ANADAPLEASECONTACTTHESTOREFORASSISTANCE
**U.S. and Canada customers ONLY**
)&!33)34!.#%)3.%%$%$
DO NOT CONTACT THE STORE!
CALL OUR CUSTOMER SERVICE DEPARTMENT at 1 (800) 225-3865
(/523AMTOPM-ONDAYTHROUGH&RIDAY-OUNTAIN3TANDARD4IME
#ALLORVISITOUR7EBSITEFOR3ATURDAYHOURS
Most injuries are caused by misuse and/or not following instructions. Use caution when using this system.
4OENSURESAFETYDONOTATTEMPTTOASSEMBLETHISPRODUCTWITHOUTFOLLOWINGTHEINSTRUCTIONSCAREFULLY#HECKENTIREBOXANDINSIDEALLPACKING
MATERIALFORPARTSANDORADDITIONALINSTRUCTIONMATERIAL"EFOREBEGINNINGASSEMBLYREADTHEINSTRUCTIONSANDIDENTIFYPARTSUSINGTHEHARDWARE
IDENTIlERANDPARTSLISTINTHISDOCUMENT0ROPERANDCOMPLETEASSEMBLYUSEANDSUPERVISIONAREESSENTIALTOREDUCETHERISKOFACCIDENTOR
INJURY!HIGHPROBABILITYOFSERIOUSINJURYEXISTSIFTHISSYSTEMISNOTINSTALLEDMAINTAINEDANDOROPERATEDPROPERLY
FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN SERIOUS INJURY OR PROPERTY
DAMAGE AND WILL VOID WARRANTY.
s4WOCAPABLEADULTSARERECOMMENDEDFORASSEMBLY
s&OLLOWANYANDALLWARNINGSANDCAUTIONSCAREFULLY
s!SSEMBLEONLEVELGROUND
s#HECKALLNUTSANDSCREWSFORTIGHTNESSBEFOREANDDURINGTHEUSAGESEASON
SAFETY INSTRUCTIONS
&OLLOWANYANDALLWARNINGSANDCAUTIONSCAREFULLY
!SSEMBLYONLEVELGROUND
#HECKALLNUTSANDSCREWSFORTIGHTNESSBEFOREANDDURINGTHEUSAGESEASON
Instruction #1074753 B 12/15/2010
3
*Two adults required to
complete assembly*
(+ one adult suggested as an instruction reader)
Only adults should set up the product. Do not allow children
in the setup area until assembly is complete.
BEFORE BEGINNING ASSEMBLY
+EEPTHEHARDWAREBAGSANDTHEIRCONTENTSSEPARATE)FANYPARTSAREMISSINGCALLOUR
#USTOMER3ERVICE$EPARTMENT
)DENTIFY AND INVENTORY ALL PARTS AND HARDWARE USING THE PARTS AND HARDWARE LISTS AND
IDENTIlERSINTHISDOCUMENT
Safety Glasses
PAIRFOREACHPERSON

Socket Wrench with 3/8”,
7/16”, & 1/2” Sockets
Phillips Screwdriver 7/16” Wrench
1/2” Wrench
TOOLS REQUIRED FOR THIS ASSEMBLY
4
This area is located at the top, left-hand
corner of the page and indicates which tools
and hardware are needed to complete the
assembly steps on a page.
This area is located at the top, right-hand
corner of the page and shows an image of the
product with shaded parts indicating which
section is being assembled.
SEC
#
Note:
!
Refer to the following areas throughout the instructions
to assist in the assembly process:
This area is usually located in the bottom,
left-hand corner of a step and indicates that
special attention is needed to perform a
particular part of a step.
These areas are usually located in the bottom,
right-hand corner of a step and indicate that
damage to the product or serious injury may
occur if the caution or warning is not heeded.
Throughout the Parts & Hardware List, Part
& Hardware Identifi ers, and instructions
are three-letter IDs. These IDs are below
the images of the parts and hardware to
help you locate and identify the parts and
hardware during assembly. These IDs are not
necessarily on the parts themselves.
WARNING
ASSEMBLY GUIDES
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
CAUTION
ADZX
vXv0AN(EAD3CREW
5
PARTS BOX
ID Description Qty
!-: &RONT0ANEL
!.! 2EAR0ANEL
!." 3IDE0ANEL
!.# &LOOR0ANEL
!.$ ,ID
"+6 ,ID3UPPORT#HANNEL
PARTS LIST
ID Description Qty
CQR Storage Box Hardware Bag
"%0 (INGE
"%2 v(EX.UT
"%3 vXv(EX"OLT
!!6 v*AM.UT
"%4 v"ALL3TUD
!+& 'AS3PRING
"%6 Xv(EX(EAD3CREW
"+7 Xv(EX(EAD3CREW
!$7 Xv0AN(EAD3CREW
!$8 Xv0AN(EAD3CREW
#69 ,OCKING"RACKET
PARTS BOX
0ARTSARESHOWNATSCALE
PARTS & HARDWARE IDENTIFIER
AMZX
Front Panel
ANBX
3IDE0ANEL
ANDX
,ID
ANAX
2EAR0ANEL
ANCX
Floor Panel
BKVX
,ID3UPPORT#HANNEL
[CQR] STORAGE BOX HARDWARE BAG
(ARDWARESHOWNTOSCALE5NLESSOTHERWISENOTED
*AKFX
'AS3PRING
AAVX
v*AM.UT
BESX
vX(EX"OLT
BEVX
Xv(EX(EAD3CREW
BKWX
Xv(EX(EAD3CREW
BERX
v(EX.UT
BETX
v"ALL3TUD
*BEPX
(INGE
*CVYX
,OCKING"RACKET
ADWX
Xv0AN(EAD3CREW
ADXX
Xv0AN(EAD3CREW
6
BOX ASSEMBLY
HARDWARE REQUIRED HARDWARE BAG REQUIRED: CQR
PLASTIC PARTS REQUIRED
TOOLS REQUIRED
SEC
1
Phillips Screwdriver
Safety Glasses
AMZX
Front Panel
ANBX
3IDE0ANEL
ANAX
2EAR0ANEL
ANCX
Floor Panel
ADWX
Xv0AN(EAD3CREW
(ARDWARESHOWNATACTUALSIZE
ADXX
Xv0AN(EAD3CREW
0ARTSARESHOWNATSCALE
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
7
SEC
SEC
1.1
SEC
1.2
BOX ASSEMBLY
1
!LIGNTHEFOURTABSONTHEBOTTOMOFTHERear Panel (ANA)WITHTHENOTCHESALONGONEOFTHELONGSIDESOFTHE&LOOR
0ANELANDINSERTTHETABSDOWNINSIDETHENOTCHES
,AYFloor Panel (ANC)DOWNmATONTHEGROUND
NO HARDWARE REQUIRED FOR THIS PAGE
ANC
ANA
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
8
SEC
1
SEC
1.3
SEC
1.4
/NCETHETABSONTHEBOTTOMOFTHE2EAR0ANELAREINTHENOTCHESOFTHE&LOOR0ANELSLIDETHE2EAR0ANELUNTILIT
ALIGNSWITHTHE&LOOR0ANEL
!LIGNTHEFOURTABSONTHEBOTTOMOFTHEFront Panel (AMZ)WITHTHENOTCHESALONGTHEOTHERLONGSIDEOFTHE&LOOR
0ANELANDSETTHETABSDOWNINSIDETHENOTCHES
NO HARDWARE REQUIRED FOR THIS PAGE
AMZ
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
9
SEC
1
SEC
1.5
/NCETHETABSONTHEBOTTOMOFTHE&RONT0ANELAREINTHENOTCHESOFTHE&LOOR0ANELSLIDETHE&RONT0ANELUNTILIT
ALIGNSWITHTHE2EARAND&LOOR0ANELS
4HE3IDE0ANELSHAVETWOTABSONEACHSIDE4HESETABSALIGNWITHTHESLOTSONTHEINSIDEENDSOFTHE&RONTAND2EAR
0ANELS4HETOPSOFTHESLOTSHAVEOPENINGSINTOWHICHTHETABSlT!FTERINSERTINGTHETABSINTOTHESLOTSPUSHTHE3IDE
0ANELSDOWNTOLOCKTHEMINPLACE4HENEXTTWOSTEPSEXPLAINTHISPROCEDURE
NO HARDWARE REQUIRED FOR THIS PAGE
SIDE PANEL INFORMATION
Tabs
Slots
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
10
SEC
1
SEC
1.7
/NCETHETABSONTHE3IDE0ANELAREALIGNEDWITHTHEOPENINGSOFTHESLOTSINTHE&RONTAND2EAR0ANELSPUSHTHE
ENDSOFTHE&RONTAND2EAR0ANELSINWARDUNTILTHETABSENTERTHESLOTS4HENPUSHDOWNONTHE3IDE0ANELUNTIL
THETABSONTHEBOTTOMATTHEBOTTOMSNAPINTOTHESLITSONTHE&LOOR0ANELANDTHETOPOFTHE3IDE0ANELlTSmUSH
WITHTHE&RONTAND2EAR0ANELSRepeat steps 1.6 - 1.7 For second Side panel.
NO HARDWARE REQUIRED FOR THIS PAGE
2 ADULTS REQUIRED FOR THIS STEP
ANB
SEC
1.6
'ENTLYSLIDEASide Panel (ANB)DOWNBETWEENTHE&RONTAND2EAR0ANELSUNTILTHETABSALONGTHESIDESOFTHE3IDE
0ANELALIGNWITHTHETOPOPENINGSOFTHESLOTSINTHE&RONTAND2EAR0ANELS
ANB
Slots
Tabs
Slits
Tabs
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
11
SEC
SEC
1.8
!LIGNTHEHOLEINTHEINSIDECORNEROFA3IDE0ANELWITHTHATOFTHE2EAR0ANELANDSECURETHECORNERWITHONE
#10 x 3/4” Pan-Head Screw (ADW)UNTIL3CREWISmUSHWITHTHE0ANELRepeat this step for each corner. Do not overtighten
Screws.
ADWX
ADW
1
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
12
SEC
ADXX
ADX
SEC
1.9
&LIP"OXOVERANDINSERT#10 x 1/2” Pan-Head Screws (ADX)INTOEACHTABATTHEBOTTOMOFTHE3IDE0ANELSUNTILTHE
HEADSOFTHE3CREWSAREmUSHWITHTHEPLASTICTABS
1
13
ANDX
,ID
*BEPX
(INGE
*AKFX'AS3PRING
AAVX
v*AM.UT
BESX
vX(EX"OLT
BEVX
Xv(EX(EAD3CREW
BERX
v(EX.UT
BETX
v"ALL3TUD
LID ASSEMBLY
HARDWARE REQUIRED
PLASTIC PARTS REQUIRED
METAL PARTS REQUIRED
TOOLS REQUIRED
SEC
2
Safety Glasses
3/8”, 7/16”, & 1/2” Socket Wrench 7/16” Wrench 1/2” Wrench
BKWX
Xv(EX(EAD3CREW
BKVX
,ID3UPPORT#HANNEL
(ARDWARESHOWNATACTUALSIZE5NLESSOTHERWISENOTED
0ARTISSHOWNATSCALE
0ARTISSHOWNATSCALE
HARDWARE BAG REQUIRED: CQR
*CVYX
,OCKING"RACKET
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
14
SEC
BKWX
SEC
2.1
SEC
2.2
,AYTHELid (AND)UPSIDEDOWNONTHEGROUND)NSERTTHEENDOFTHELid Support Channel (BKV)INTOTHESLOTONTHE
UNDERSIDEOFTHE,IDASSHOWN4HENLAYTHE,ID3UPPORT#HANNELDOWNONTOTHEUNDERSIDEOFTHE,ID
Slot
Slot
#ENTERTHE,ID3UPPORT#HANNELONTHE,IDSOTHENOTCHINTHE,ID3UPPORT#HANNELlTSOVERTHENUBONTHE
UNDERSIDEOFTHE,IDASSHOWN&INALLYSECURETHE,ID3UPPORT#HANNELTOTHE,IDUSINGFOUR1/4” x 3/4” Hex-
Head Screws (BKW).
Center notch over nub
BKW
BKV
AND
BKW
Note: Ignore the hole at each end. These are for
manufacturing purposes only.
!
2
LID & HINGE ASSEMBLY
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
15
SEC
SEC
2.3
)NSERTTWO5/16” Ball Studs (BET)THROUGHTHEHOLESINAHinge (BEP)ASSHOWN3ECURETHE"ALL3TUDSTOTHE(INGE
USINGTHEHARDWARESHOWN4HISWILLBEINSTALLEDONTHEleft-hand sideOFTHE3TORAGE"OX
Note: The upper hinge arm is on the inside of the
lower hinge arm.
!
AAV
AAV
BET
BET
BEP
1/2”
1/2”
2
Note: Both Hinges are the same, but the Ball Studs are
attached only to the Hinge for the left side.
!
AAVX
BETX
BEPX
.OTTO3CALE
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
16
SEC
NO HARDWARE REQUIRED FOR THIS PAGE
SEC
2.4
!TTACHTHELEFTHANDHinge AssemblyTOTHELEFTSIDEOFTHELid (AND)BYINSERTINGTHELIPOFTHELEFTHAND(INGE
!SSEMBLYUNDERTHELIPOFTHE,IDTOHELPALIGNTHEHOLESINTHEUPPERHINGEARMWITHTHEPILOTHOLESINTHE,ID
2
Note: The upper hinge arm is on the inside of the
lower hinge arm and the Ball Studs face inward.
!
Left-Hand Side Hinge (from Step 2.3)
AND
AND
Pilot Hole
Pilot Hole
Lip
Lip
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
17
SEC
3/8”
2
BEVX
SEC
2.5
#ONNECTTHELEFT Hinge AssemblyTOTHELEFTSIDEOFTHELidUSINGTWO#14 x 1 1/4” Hex-Head Screws (BEV). Repeat this
step for the right Hinge.
BEV
BEV
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
18
SEC
SEC
2.6
7HILEANOTHERADULTHOLDSTHE,IDUPRIGHTSETTHENOTCHESIN(INGESOVERTHE2EAR0ANELASSHOWN&INALLY
CONNECTTHELOWERARMOFTHE(INGETOTHE3IDE0ANELUSINGTHEHARDWARESHOWNRepeat this step for the right Hinge.
BERX
BESX
7/16”
7/16”
BES
BER
2
Note: Place the notch in the lower arm over the
Rear Panel.
!
2 ADULTS REQUIRED FOR THIS STEP
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
19
SEC
SEC
2.7
7HILEANOTHERADULTHOLDSTHE,IDUPRIGHTGENTLYSNAPTHETWOENDSOFAGas Spring (AKF)OVERTHETWO"ALL3TUDS
ONTHELEFT(INGEWITHTHE'AS3PRINGoriented in the direction shown.
Note: Ensure you connect the Gas Spring (AKF)
in the direction shown.
!
AKFX
2
WARNING
$ONOTPULLBACKON3TORAGE"OX,ID4HE,ID
ONLYOPENSTOAANGLE0ULLINGBACKTHE,ID
MORETHANWILLDAMAGETHE'AS3PRING
2 ADULTS REQUIRED FOR THIS STEP
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
20
SEC
SEC
2.8
)FYOUWOULDLIKETOSECUREYOUR$ECK"OXTOACHAINSLIDETHECURVEDENDOFTHELocking Bracket (CVY)UNDERNEATH
A3IDE0ANELANDBETWEENTHETABSUNTILTHECURVEDENDISmUSHWITHTHEINSIDEWALLOFTHE3IDE0ANEL#ONNECT
THEGROUNDEDCHAINTOTHE,OCKING"RACKET
CVYX
.OTTO3CALE
CVY
2
/