Grizzly T27621 Owner's manual

Brand: Grizzly

Model: T27621

Category: Garden tools

Type: Owner's manual

MODEL T27621

PROFESSIONAL ENGLISH WHEEL

OWNER'S MANUAL

(For models manufactured since 02/16)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#BL18156 PRINTED IN CHINA

V1.05.16

This manual provides critical safety instructions on the proper setup,

operation, maintenance, and service of this machine/tool. Save this

document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual

may result in fire or serious personal injury—including amputation,

electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.

This responsibility includes but is not limited to proper installation in

a safe environment, personnel training and usage authorization,

proper inspection and maintenance, manual availability and compre-

hension, application of safety devices, cutting/sanding/grinding tool

integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage

from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to the State

of California to cause cancer, birth defects or other reproductive

harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you

do this type of work. To reduce your exposure to these chemicals:

Work in a well ventilated area, and work with approved safety equip-

ment, such as those dust masks that are specially designed to filter

out microscopic particles.

INTRODUCTION ............................................................................................................................... 2

Contact Info ................................................................................................................................ 2

Manual Accuracy ........................................................................................................................ 2

Identification ............................................................................................................................... 3

Machine Data Sheet ................................................................................................................... 4

SECTION 1: SAFETY ....................................................................................................................... 5

Safety Instructions for Machinery ............................................................................................... 5

Additional Safety for English Wheels ......................................................................................... 7

SECTION 2: SETUP ......................................................................................................................... 8

Needed for Setup ....................................................................................................................... 8

Unpacking .................................................................................................................................. 8

Inventory ..................................................................................................................................... 9

Cleanup .................................................................................................................................... 10

Site Considerations .................................................................................................................. 11

Assembly .................................................................................................................................. 12

Anchoring to Floor .................................................................................................................... 13

SECTION 3: OPERATIONS ........................................................................................................... 14

Operation Overview.................................................................................................................. 14

Tracking Tips ............................................................................................................................ 15

Replacing Wheels .................................................................................................................... 16

Rotating Wheels ....................................................................................................................... 17

Adjusting Quick-Release Lever ................................................................................................ 18

Selecting Lower Wheels ........................................................................................................... 19

Tracking Patterns ..................................................................................................................... 20

SECTION 4: ACCESSORIES ......................................................................................................... 24

SECTION 5: MAINTENANCE......................................................................................................... 25

Schedule .................................................................................................................................. 25

Cleaning & Protecting .............................................................................................................. 25

Lubrication ................................................................................................................................ 25

SECTION 6: SERVICE ................................................................................................................... 27

Troubleshooting ........................................................................................................................ 27

SECTION 7: PARTS ....................................................................................................................... 28

Main Breakdown....................................................................................................................... 28

Labels & Cosmetics Parts List ................................................................................................. 30

WARRANTY & RETURNS ............................................................................................................. 33

Table of Contents

-2-

Model T27621 (Mfd. Since 2/16)

We stand behind our machines! If you have ques-

tions or need help, contact us with the information

below. Before contacting, make sure you get the

serial number

and manufacture date from the

machine ID label. This will help us help you faster.

Grizzly Technical Support

1815 W. Battlefield

Springfield, MO 65807

Phone: (570) 546-9663

Email: [email protected]

We want your feedback on this manual. What did

you like about it? Where could it be improved?

Please take a few minutes to give us feedback.

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: [email protected]

Contact Info

We are proud to provide a high-quality owner’s

manual with your new machine!

made every effort to be exact with the

instruc-

tions, specifications, drawings, and photographs

in this manual. Sometimes we make mistakes, but

our policy of continuous improvement also means

that

sometimes the machine

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference

between the manual and machine leaves you

confused or unsure about something

check our

website for an updated version. W

e post

current

manuals and

manual updates for free

on our web-

site at

www.grizzly.com.

Alternatively, you can call our Technical Support

for help. Before calling, make sure you write down

the

Manufacture Date and Serial Number

from

the machine ID label (see below). This information

is required for us to provide proper tech support,

and it helps us determine if updated documenta-

tion is available for your machine.

Manufacture Date

Serial Number

Manual Accuracy

INTRODUCTION

Model T27621 (Mfd. Since 2/16)

-3-

Identification

To reduce your risk of

serious injury, read this

entire manual BEFORE

using machine.

Become familiar with the names and locations of the controls and features shown below to better understand

the instructions in this manual.

Lower

Wheel

Axle

Lower Wheel Bracket

Lower Wheel

Upper Wheel

Upper Wheel Handle

Upper Wheel Bracket

Lifting Eye

Upper Wheel Axle

Frame

Quick-Release Lever

Upper

Wheel

Storage

Bracket

Lower Wheel

Storage Bracket

Lower Wheel

Adjustment

Handwheel

Support Legs

Locking Plate

Lower Wheel

Adjustment

Shaft

-4-

Model T27621 (Mfd. Since 2/16)

Page 1 of 1 Model T27621

MODEL T27621

PROFESSIONAL ENGLISH WHEEL

Product Dimensions:

Weight ........................................................................................................................................................................... 396 lbs.

Width (side-to-side) x Depth (front-to-back) x Height .......................................................................... 26-1/2 x 49-1/2 x 65 in.

Footprint (Length x Width) ...................................................................................................................................26-1/2 x 32 in.

Shipping Dimensions:

Type ........................................................................................................................................................................ Wood Crate

Weight ............................................................................................................................................................................ 470 lbs.

Length x Width x Height .....................................................................................................................................69 x 45 x 14 in.

Must Ship Upright .................................................................................................................................................................. No

Main Specifications:

Operation Information

Number of Upper Wheels ................................................................................................................................................3

Upper Wheel Diameter ...............................................................................................................................................6 in.

Number of Lower Wheels ................................................................................................................................................9

Lower Wheel Diameters .................................................................................................................(1) 2-7/16 in., (8) 3 in.

Maximum Workpiece Capacity (Mild Steel) ......................................................................................................16 Gauge

Maximum Workpiece Capacity (Aluminum, Copper) ........................................................................................14 Gauge

Throat Depth ......................................................................................................................................................32-1/2 in.

Construction

Frame ........................................................................................................................................................... Steel Tubing

Kick Wheel ................................................................................................................................................................Steel

Wheels ......................................................................................................................................................Hardened Steel

Paint Type/Finish ......................................................................................................................................Powder Coated

Other Specifications:

Country of Origin ............................................................................................................................................................... China

Warranty ........................................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ...................................................................................................................... 30 Minutes

Serial Number Location ................................................................................................................................................ ID Label

ISO 9001 Factory ..................................................................................................................................................................Yes

Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................................... No

Features:

Quick-Release Lower Wheel Cam Lever

Locking Ram

Upper and Lower Wheels Can be Rotated and Locked at 90°

Auxiliary Wheel Storage Rack Mounted to Frame

Accessories:

(3) 6 in. Upper Wheels: Flat, Wide Ridge, and Narrow Ridge

(8) 3 in. Lower Wheels: Flat, Step Roller, Wide Groove, Narrow Groove, Dome 1/8, 1/4, 1/2, and 3/4 in.

(1) 2-7/16 in. Lower Wheel: Flat

Machine Data Sheet

Model T27621 (Mfd. Since 2/16)

-5-

ELECTRICAL EQUIPMENT INJURY RISKS. You

can be shocked, burned, or killed by touching live

electrical components or improperly grounded

machinery. To reduce this risk, only allow qualified

service personnel to do electrical installation or

repair work, and always disconnect power before

accessing or exposing electrical equipment.

DISCONNECT POWER FIRST.

Always discon-

nect machine from power supply BEFORE making

adjustments, changing tooling, or servicing machine.

This prevents an injury risk from unintended startup

or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating or

observing machinery to reduce the risk of eye

injury or blindness from flying particles. Everyday

eyeglasses are NOT approved safety glasses.

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained oper-

ators have a higher risk of being hurt or killed.

Only allow trained/supervised people to use this

machine. When machine is not being used, dis-

connect power, remove switch keys, or lock-out

machine to prevent unauthorized use—especially

around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use

machinery in areas that are wet, cluttered, or have

poor lighting. Operating machinery in these areas

greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental

alertness is required for safe operation of machin-

ery. Never operate under the influence of drugs or

alcohol, when tired, or when distracted.

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words intended to convey the level of impor-

tance of the safety messages. The progression of symbols is described below. Remember that

safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures. Always use common sense and good judgment.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

SECTION 1: SAFETY

-6-

Model T27621 (Mfd. Since 2/16)

WEARING PROPER APPAREL. Do not wear

clothing, apparel or jewelry that can become

entangled in moving parts. Always tie back or

cover long hair. Wear non-slip footwear to reduce

risk of slipping and losing control or accidentally

contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery

operations may cause cancer, birth defects, or

long-term respiratory damage. Be aware of dust

hazards associated with each workpiece mate-

rial. Always wear a NIOSH-approved respirator to

reduce your risk.

HEARING PROTECTION. Always wear hear-

ing protection when operating or observing loud

machinery. Extended exposure to this noise

without hearing protection can cause permanent

hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on

machinery can become dangerous projectiles

upon startup. Never leave chuck keys, wrenches,

or any other tools on machine. Always verify

removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use

this tool for its intended purpose—do not force

it or an attachment to do a job for which it was

not designed. Never make unapproved modifica-

tions—modifying tool or using it differently than

intended may result in malfunction or mechanical

failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing

and balance at all times when operating machine.

Do not overreach! Avoid awkward hand positions

that make workpiece control difficult or increase

the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and

bystanders at a safe distance from the work area.

Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce

accidental contact with moving parts or flying

debris. Make sure they are properly installed,

undamaged, and working correctly BEFORE

operating machine.

FORCING MACHINERY. Do not force machine.

It will do the job safer and better at the rate for

which it was designed.

NEVER STAND ON MACHINE. Serious injury

may occur if machine is tipped or if the cutting

tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement dur-

ing operation greatly increases risk of injury or

loss of control. Before starting, verify machine is

stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for rec-

ommended accessories. Using improper acces-

sories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the

risk of accidental injury, turn machine OFF and

ensure all moving parts completely stop before

walking away. Never leave machine running

while unattended.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to keep

machine in good working condition. A machine

that is improperly maintained could malfunction,

leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine

for damaged, loose, or mis-adjusted parts—or

any condition that could affect safe operation.

Immediately repair/replace BEFORE operating

machine. For your own safety, DO NOT operate

machine with damaged parts!

MAINTAIN POWER CORDS. When disconnect-

ing cord-connected machines from power, grab

and pull the plug—NOT the cord. Pulling the cord

may damage the wires inside. Do not handle

cord/plug with wet hands. Avoid cord damage by

keeping it away from heated surfaces, high traffic

areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time

you experience difficulties performing the intend-

ed operation, stop using the machine! Contact our

Technical Support at (570) 546-9663.

Model T27621 (Mfd. Since 2/16)

-7-

Additional Safety for English Wheels

Fingers can be broken or severely pinched if caught between wheels during operation. Severe

cuts can occur from sliding along or pushing against sharp workpiece edges. To minimize risk

of injury, anyone operating this machine MUST completely heed the hazards and warnings

below.

CRUSHING HAZARD. If wheels or frame should

unexpectedly fall, crushing injuries could result.

Always make sure frame is correctly mounted to

floor. Make sure wheels are properly installed on

support brackets or storage racks. Wear steel-

toed boots.

BODY POSITION. Losing your balance while

tracking could result in impact injuries or cuts from

sheet metal. Make sure your body and footing are

balanced and in a good position to support your

movement and momentum while tracking.

TOOL INSPECTION. Using English Wheel with

excessively worn or damaged parts could cause

tool to fail and present injury hazards, as well as

yield poor results. Always inspect each part of

English Wheel before beginning operations.

PINCHING/CRUSHING HAZARD. The roll-

ing momentum of wheels can pull your fingers

between them, resulting in pinching or crushing

injuries. Always keep your hands away from

wheel path when moving workpiece through

wheels.

METAL EDGES. The sharp edges of sheet metal

can quickly cut your fingers or hands. Always

wear heavy leather gloves when handling sheet

metal. Always chamfer and deburr sharp metal

edges before inserting them into English Wheel.

TOOL USAGE. This English Wheel was designed

only to form curves in sheet metal material such

as steel, aluminum, and copper. Do not attempt to

process any other material (e.g., glass, ceramic,

plastic, etc.) that could result in material or tool

breakage. Do not modify this tool in any way and

do not exceed the capacity listed in the Machine

Data Sheet.

-8-

Model T27621 (Mfd. Since 2/16)

SECTION 2: SETUP

Description Qty

• Additional People ....................................... 2

• Safety Glasses ................ 1 for Each Person

• Cleaner/Degreaser (Page 10) .... As Needed

• Disposable Shop Rags ............... As Needed

• Hex Wrench 6mm ....................................... 1

• Steel Pipe 1" x 12" ...................................... 1

• Forklift ......................................................... 1

• Web Slings (rated for at least 1000 lbs.)..... 1

• Mounting Hardware (Page 13) ... As Needed

Needed for Setup

This machine was carefully packaged for safe

transport. When unpacking, separate all enclosed

items from packaging materials and inspect them

for shipping damage.

If items are damaged

please

call us immediately at (570) 546-9663.

IMPORTANT:

Save all packaging materials until

you are completely satisfied with the machine and

have resolved any issues between Grizzly or the

shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely

helpful if you need to return your machine later.

Unpacking

SUFFOCATION HAZARD!

Keep children and pets away

from plastic bags or packing

materials shipped with this

machine. Discard immediately.

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Wear safety glasses during

the entire setup process!

HEAVY LIFT!

Straining or crushing injury

may occur from improperly

lifting machine or some of

its parts. To reduce this risk,

get help from other people

and use a forklift (or other

lifting equipment) rated for

weight of this machine.

The following items are needed, but not included,

for the setup/assembly of this machine.

Model T27621 (Mfd. Since 2/16)

-9-

Figure 1. Crate inventory.

NOTICE

If you cannot find an item on this list, care-

fully check around/inside the machine and

packaging materials. Often, these items get

lost in packaging materials while unpack-

ing or they are pre-installed at the factory.

Inventory

The following is a list of items shipped with your

machine. Before beginning setup, lay these items

out and inventory them.

If any non-proprietary parts are missing (e.g. a

nut or a washer), we will gladly replace them; or

for the sake of expediency, replacements can be

obtained at your local hardware store.

Crate 1 (Figure 1) Qty

A. English Wheel ............................................ 1

B. Upper Wheel, Flat ...................................... 1

C. Support Legs .............................................. 1

Figure 2. Box 1 contents, upper wheels.

Box 1 (Figures 2–4) Qty

D. Upper Wheel, Narrow Ridge ...................... 1

E. Upper Wheel, Wide Ridge.......................... 1

F. Upper Wheel Mounting Shafts ................... 2

Hardware Bag (Not Shown)

• Cap Screws M8-1.25 x 25 (Support Legs) . 4

• Lock Washers 8mm (Support Legs) ........... 4

• Flat Washers 8mm (Support Legs) ............ 4

• Cap Screws M8-1.25 x 15 (Storage Brkt) . 22

• Lock Washers 8mm (Storage Bracket) .... 22

• Flat Washers 8mm (Storage Bracket) ...... 22

Figure 4. Box 1 contents, lower wheels.

I. Lower Wheel, Wide Groove ....................... 1

J. Lower Wheel, Narrow Groove .................... 1

K. Lower Wheel, Flat, 3" Diameter.................. 1

L. Lower Wheel, Flat, 2.43" Diameter ............. 1

M. Lower Wheel, Step Roller ........................... 1

N. Lower Wheel,

⁄8" Dome, 6" Radius ............ 1

O. Lower Wheel,

⁄4" Dome, 6" Radius ............ 1

P. Lower Wheel,

⁄2" Dome, 6" Radius ............ 1

Q. Lower Wheel,

⁄4" Dome, 6" Radius ............ 1

Figure 3. Box 1 contents, storage brackets.

G. Lower Wheel Storage Brackets .................. 9

H. Upper Wheel Storage Brackets .................. 2

-10-

Model T27621 (Mfd. Since 2/16)

The unpainted surfaces of your machine are

coated with a heavy-duty rust preventative that

prevents corrosion during shipment and storage.

This rust preventative works extremely well, but it

will take a little time to clean.

Be patient and do a thorough job cleaning your

machine. The time you spend doing this now will

give you a better appreciation for the proper care

of your machine's unpainted surfaces.

There are many ways to remove this rust preven-

tative, but the following steps work well in a wide

variety of situations. Always follow the manufac-

turer’s instructions with any cleaning product you

use and make sure you work in a well-ventilated

area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak

for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe

off easily. If you have a plastic paint scraper,

scrape off as much as you can first, then wipe

off the rest with the rag.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality

metal protectant to prevent rust.

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. Avoid

using these products

to clean machinery.

Many cleaning solvents

are toxic if inhaled. Only

work in a well-ventilated

area.

NOTICE

Avoid chlorine-based solvents, such as

acetone or brake parts cleaner, that may

damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy ship-

ping grease from the non-painted parts of the

machine during clean up.

Figure 5. T23692 Orange Power Degreaser.

Cleanup

Model T27621 (Mfd. Since 2/16)

-11-

Site Considerations

Figure 6. Working clearances.

Weight Load

Refer to the Machine Data Sheet

for the weight

of your machine. Make sure that the surface upon

which the machine is placed will bear the weight

of the machine, additional equipment that may be

installed on the machine, and the heaviest work-

piece that will be used. Additionally, consider the

weight of the operator and any dynamic loading

that may occur when operating the machine.

Physical Environment

The physical environment where the machine

is operated is important for safe operation and

longevity of components. For best results, oper-

ate this machine in a dry environment that is

free from excessive moisture, hazardous chemi-

cals, airborne abrasives, or extreme conditions.

Extreme conditions for this type of machinery are

generally those where the ambient temperature

range is outside 41°–104°F; the relative humidity

range is outside 20–95% (non-condensing); or

the environment is subject to vibration, shocks,

or bumps.

Children or untrained people

may be seriously injured by

this machine. Only install in an

access restricted location.

Lighting

Lighting around the machine must be adequate

enough that operations can be performed safely.

Shadows, glare, or strobe effects that may distract

or impede the operator must be eliminated.

Space Allocation

Consider the largest size of workpiece that will

be processed through this machine and provide

enough space around the machine for adequate

operator material handling or the installation of

auxiliary equipment. With permanent installations,

leave enough space around the machine to open

or remove doors/covers as required by the main-

tenance and service described in this manual.

See below for required space allocation.

-12-

Model T27621 (Mfd. Since 2/16)

Assembly

HEAVY LIFT!

Straining or crushing injury

may occur from improperly

lifting machine or some of

its parts. To reduce this risk,

get help from other people

and use a forklift (or other

lifting equipment) rated for

weight of this machine.

3. With help of assistants, raise main frame to

upright position on floor.

Tip: For additional leverage, slide 1" diameter

pipe into lifting eye (see Figure 7) and hold it

while lifting frame.

4. Attach each upper wheel storage bracket to

left side of main frame with (2) M8-1.25 x 15

cap screws, (2) 8mm lock washers, and (2)

8mm flat washers, as shown in Figure 8.

The machine must be fully assembled before it

can be operated. Before beginning the assembly

process, refer to

Needed for Setup and gather

all

listed items. To make sure the assembly pro-

cess goes smoothly, clean all

parts

that have any

heavy-duty rust preventative

applied by the fac-

tory (if applicable).

Figure 8. Upper wheel storage brackets

attached to main frame.

x 4

5. Attach each of nine lower wheel storage

brackets to right side of main frame with (2)

M8-1.25 x 15 cap screws, (2) 8mm lock

washers, and (2) 8mm flat washers (see

Figure 9).

6. Mount English Wheel to floor using fasteners

appropriate for floor type (refer to Anchoring

to Floor on Page 13).

Figure 9. Lower wheel storage brackets

attached to main frame.

Lower

Wheel

Storage

Bracket

Upper Wheel

Storage Bracket

To assemble English Wheel:

1. With help of two assistants, lay English Wheel

frame on its back, as shown in Figure 7.

Note: Place piece of cardboard under frame

to protect paint.

2. Attach support legs to main frame with (4)

M8-1.25 x 25 cap screws, (4) 8mm lock wash-

ers, and (4) 8mm flat washers, as shown in

Figure 7.

Figure 7. Support legs attached.

x 4

Support

Legs

Upper Wheel

Main Frame

Lifting

Eye

x 18

Model T27621 (Mfd. Since 2/16)

-13-

Anchoring to Floor

Lag shield anchors with lag screws (see below)

are a popular way to anchor machinery to a con-

crete floor, because the anchors sit flush with the

floor surface, making it easy to unbolt and move

the machine later, if needed. However, anytime

local codes apply, you MUST follow the anchoring

methodology specified by the code.

Machine Base

Concrete

Lag Screw

Lag Shield Anchor

Flat Washer

Drilled Hole

Figure 10. Popular method for anchoring

machinery to a concrete floor.

Anchoring to Concrete Floors

Number of Mounting Holes ............................ 6

Diameter of Mounting Hardware .................

⁄2"

We strongly recommend anchoring the English

Wheel to the floor to prevent it from tipping or

shifting. Because this is an optional step and floor

materials may vary, anchoring hardware is not

included.

-14-

Model T27621 (Mfd. Since 2/16)

SECTION 3: OPERATIONS

Operation Overview

The purpose of this overview is to provide the nov-

ice machine operator with a basic understanding

of how the machine is used during operation, so

the

machine controls/components

discussed later

in this manual

are easier to understand.

Due to the generic nature of this overview, it is

not intended to be an instructional guide. To learn

more about specific operations, read this entire

manual and

seek additional training from expe-

rienced

machine operators, and do additional

research outside of this manual by reading "how-

to" books, trade magazines, or websites.

To complete a typical operation, the operator

does the following:

1. Puts on safety glasses, leather boots, and

leather gloves.

2. Deburrs sharp edges (see Accessories on

Page 24 for optional deburring tool).

3. Cleans workpiece and wheels thoroughly and

removes all abrasive particles.

4. Turns upper wheel handle clockwise to raise

upper wheel bracket against frame.

5. Installs lower wheel with greatest radius

(least amount of curve).

6. Verifies distance between bottom of upper

wheel and top of lower wheel are about an

inch apart, and adjusts distance with height

handwheel.

7. Engages quick-release lever to raise lower

wheel to operating position.

8. Marks approximate 1" frame around

workpiece (refer to Page 15), then inserts

workpiece between wheels.

9. Rotates lower adjustment handwheel until

there is just enough pressure to prevent

workpiece from skipping or slipping.

10. Moves workpiece back and forth through

wheels using a tracking pattern (refer to Page

20), rolling it up to an edge, rotating it slightly,

then pulling it back.

11. When workpiece no longer stretches, rotates

adjustment handwheel clockwise to slightly

increase pressure.

12. When maximum wheel pressure is reached

and workpiece no longer moves through

wheels, disengages quick-release lever, and

changes lower wheel to next lower radius.

13. Repeat Steps 3–12 until curve is attained.

To reduce your risk of

serious injury, read this

entire manual BEFORE

using machine.

If you are not experienced with this type

of machine, WE STRONGLY RECOMMEND

that you seek additional training outside of

this manual. Read books/magazines or get

formal training before beginning any proj-

ects. Regardless of the content in this sec-

tion, Grizzly Industrial will not be held liable

for accidents caused by lack of training.

Bodily injury could result from using this

machine. Always wear safety glasses,

leather gloves, and steel toe footwear when

operating machine or handling sheet steel.

Model T27621 (Mfd. Since 2/16)

-15-

Tracking Tips

• Stretching metal into a curve should be

a gradual process. Always start with just

enough wheel pressure to prevent the

workpiece from skipping or slipping through

the wheels. After the initial curve has formed,

increase the pressure slightly and continue

stretching the metal. Repeat this process

until the desired curve is attained. Using too

much pressure will damage the workpiece

surface and produce poor results.

• Start with the lower wheel that has the great-

est radius (least amount of curve), then

decrease the wheel radius a step at a time

until the desired curve is reached.

• Mark the workpiece with a non-permanent

marker to make it easier to follow tracking

patterns or contour the metal.

• Practice with a scrap piece that is the same

material and thickness as the final workpiece.

• Leave a frame around the workpiece of

approximately 1" that does not go through

the wheels (see Figure 11). As the center of

the workpiece stretches and the frame does

not, the metal is forced to bend into a curve.

Some workpieces may need a larger frame

to accomodate expansion of the metal and

removal of excess material, if needed.

Frame

...and so on

Figure 11. Example of frame around workpiece

and basic back-and-forth tracking pattern.

• Overlap each pass with the previous one in

a smooth, back-and-forth movement through

the wheels, as shown in Figure 11. There

are many patterns of tracking that will pro-

duce different results. Refer to Page 20 for

additional tracking patterns. Choosing the

correct pattern for your operation is a matter

of research and experience.

• Try using the lightest wheel pressure possible

to shape the workpiece. Too much pressure

will crease or ruin the metal. Light pressure

is best for smoothing; higher pressure is best

for rough shaping.

• Take your time. Start rolling slowly and

increase your speed. Many passes through

the wheels with gradual increases in pres-

sure and lower wheel radii will produce good

results and reduce the risk of damaging the

workpiece surface.

-16-

Model T27621 (Mfd. Since 2/16)

Replacing Wheels

To replace upper wheel:

1. Raise lower wheel until both wheels touch.

This ensures upper wheel is supported.

2. Remove two cap screws and locking plate

shown in Figure 12.

3. Turn upper wheel handle (see Figure 12)

clockwise to lock upper wheel bracket against

frame so upper wheel will not move.

Note: Use one hand to steady bracket to pre-

vent it from rotating while turning handle.

Tools Needed Qty

Hex Wrench 4mm .............................................. 1

Brass Punch ...................................................... 1

Hammer ............................................................. 1

A flat upper wheel is pre-installed on the English

wheel. It can be replaced with either of the two

grooved upper wheels. Also, any of the nine lower

wheels can be replaced.

CRUSHING HAZARD! Hold an upper wheel

securely when installing or removing it

or it may fall on your foot! Wear steel toe

footwear to protect your feet.

4. While an assistant holds upper wheel, remove

upper wheel axle and spacers, as shown in

Figure 13.

Figure 13. Using punch and hammer to remove

upper wheel axle.

5. Carefully remove upper wheel, install includ-

ed mounting shaft in wheel, and place wheel

on upper wheel rack.

6. Place new upper wheel between upper wheel

bracket arms (see Figure 13).

Note: Adjust lower wheel height if you have

difficulty replacing upper wheel.

7. Align wheel bearing hole and spacers with

upper wheel bracket mounting holes, then

drive axle through components (in reverse of

Figure 13). Make sure detent on right side

of axle faces up (see Figure 14) so it can be

secured properly.

8. Re-install locking plate and cap screws

removed in Step 2.

Figure 14. Axle re-installed with detent facing

up.

Axle

Figure 12. Location of cap screws and plate that

secure upper wheel axle.

Locking

Plate

Upper Wheel Handle

Detent

Upper

Wheel Axle

Arms

Model T27621 (Mfd. Since 2/16)

-17-

To replace lower wheel:

1. Disengage quick-release lever (see

Figure 15) and lower the lower wheel bracket

until it stops.

The wheels can be positioned perpendicular to

the frame (Figure 16, A) for long workpieces

or parallel to the frame (Figure 16, B) for wide

workpieces.

Figure 16. Wheels positioned to accommodate

different workpiece sizes.

A B

Rotating Wheels

Figure 15. Quick-release lever disengaged.

2. Remove lower wheel and replace it with

another one.

3. Engage quick-release lever and raise lower

wheel to operating position.

Lower Wheel

Bracket

Lower Wheel

Quick-

Release

Lever

PINCHING/CRUSHING HAZARD! Avoid

placing fingers in wheel path during

operation.

To rotate wheels:

1. Loosen two hex bolts (see Figure 17) on

lower wheel adjustment shaft several turns.

Figure 17. Location of hex bolts on lower wheel

adjustment shaft.

Lower Wheel

Adjustment

Shaft

2. Disengage quick-release lever, lower the

lower wheel bracket, then remove lower

wheel.

-18-

Model T27621 (Mfd. Since 2/16)

3. Lift lower wheel bracket until screw shown in

Figure 18 reaches top of groove in adjust-

ment shaft.

8. Re-install lower wheel, engage quick-release

lever, and raise lower wheel to operating

position.

The quick-release lever is adjusted at the factory.

However, due to variables involved with shipping,

it may need to be adjusted.

If the set screws on the steel cams do not engage

the detents on the quick-release lever, the lever

shaft will slip in the cams, causing it to malfunction.

Tools Needed:

Hex Wrench 3mm .............................................. 1

To adjust quick-release lever:

1. Examine detents (see Figure 20) on both

sides of quick-release lever.

Adjusting Quick-

Release Lever

Detent

(1 of 2)

2. If set screws do not contact all four detents,

loosen set screws, turn cams to align set

screws with detents, then tighten set screws.

Figure 20. Tightening cam set screw.

Cam Set

Screws

Detent

Figure 18. Screw at top of groove with lower

wheel bracket lifted.

Screw

5. Lower the lower wheel bracket until it comes

to a stop.

6. Turn upper wheel handle counterclockwise

several turns to lower upper wheel bracket.

Note: Use one hand to steady bracket to pre-

vent it from rotating while turning handle.

7. Rotate upper wheel 90º (see Figure 16, A

on Page 17), then raise upper wheel bracket

until it is seated against frame, making sure

edges of bracket and frame are flush.

4. Rotate lower wheel bracket counterclockwise

until it reaches opposite end of groove, as

shown in Figure 19.

Figure 19. Rotating lower wheel bracket.

Groove

Screw

Groove

Lower

Wheel

Bracket

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Grizzly T27621 Owner's manual

Brand: Grizzly

Model: T27621

Category: Garden tools

Type: Owner's manual

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Grizzly T27621 Owner's manual

Grizzly T27621 Owner's manual

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