Polaris Scrambler / Sportsman / Zugmaschine 1000 / XP 1000 / XP Touring 1000 Owner's manual

PMS 419

Owner's Manual

for Maintenance and Safety

Read this manual carefully. It contains important safety information.

This is an adult vehicle only.

Operation is prohibited for those under 16 years of age.

2016

TRACTOR

Scrambler

® 1000

Scrambler

® XP 1000

Sportsman

® 1000

Sportsman

® XP 1000

Sportsman

® XP Touring 1000

1

2016 Tractor Owner’s Manual

Scrambler® 1000

Scrambler® XP 1000

Sportsman® 1000

Sportsman® XP 1000

Sportsman® XP Touring 1000

Annex II RVFSR - Vehicle Structure Integrity

Vehicles shall be designed and constructed in order to be sufficiently robust to withstand

their intended use over their normal lifetime, taking into account regular and scheduled

maintenance and specific equipment adjustments clearly and unambiguously set out in

the operator’s manual provided with the vehicle. The vehicle manufacturer shall provide

a signed statement to this effect.

2

POLARIS®, SCRAMBLER® and SPORTSMAN® are trademarks of POLARIS

Industries Inc.

publication is based on the latest product information at the time of publication. Due to

constant improvements in the design and quality of production components, some minor

discrepancies may result between the actual vehicle and the information presented in

this publication. Depictions and/or procedures in this publication are intended for

reference use only. No liability can be accepted for omissions or inaccuracies. Any

reprinting or reuse of the depictions and/or procedures contained within, whether whole

or in part, is expressly prohibited.

The original instructions for this vehicle are in English. Other languages are provided as

translations of the original instructions.

This owner’s manual complies with ISO 3600:1996 (3) with the exception of section 4.3

(Machine Identification).

P/N 9926451

3

TABLE OF CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Features and Controls. . . . . . . . . . . . . . . . . . . 24

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Winch Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Emission Control Systems . . . . . . . . . . . . . . . 87

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

POLARIS Products. . . . . . . . . . . . . . . . . . . . . 131

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . 132

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . 138

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Maintenance Log . . . . . . . . . . . . . . . . . . . . . . 147

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

4

INTRODUCTION

Thank you for purchasing a POLARIS vehicle, and welcome to our

world-wide family of POLARIS enthusiasts. Be sure to visit us online at

www.polaris.com for the latest news, new product introductions,

upcoming events, career opportunities and more.

Here at POLARIS we proudly produce an exciting line of utility and

recreational products.

Always follow the instructions and recommendations in this manual.

The manual contains instructions for minor maintenance, but

information about major repairs is outlined in the POLARIS Service

Manual and should be performed only by a factory-certified Master

Service Dealer® (MSD) technician. Please see your dealer for all of

your service needs during (and after) the warranty period.

• Snowmobiles • RZR® sport vehicles

• All-terrain vehicles (ATVs) • GEM® electric vehicles

• Low emission vehicles (LEVs) • VICTORY® motorcycles

• RANGER® utility vehicles • INDIAN® motorcycles

•BRUTUS® work vehicles • POLARIS POWER® generators

• SLINGSHOT® three wheel

motorcycles

• POLARIS DEFENSE® combat

vehicles

5

INTRODUCTION

The following signal words and symbols appear throughout this manual

and on your vehicle. Your safety is involved when these words and

symbols are used. Become familiar with their meanings before reading

the manual.

The safety alert symbol indicates a potential personal injury hazard.

DANGER

A DANGER indicates a hazardous situation that, if not avoided, will result in

death or serious injury.

WARNING

A WARNING indicates a hazardous situation that, if not avoided, could result in

death or serious injury.

CAUTION

A CAUTION indicates a hazardous situation that, if not avoided, could result in

minor or moderate injury.

NOTICE

A NOTICE indicates a situation that could result in property damage.

The Prohibition Safety Sign indicates an action NOT to take in order

to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be

taken to avoid a hazard.

6

INTRODUCTION

Failure to follow the warnings in this manual can result in serious injury or death.

A POLARIS Tractor is not a toy and can be hazardous to operate. A collision or

rollover can occur quickly, even during routine maneuvers, if you fail to take

proper precautions.

• Read this owner’s manual. Understand all safety warnings, precautions and

operating procedures before operating a POLARIS Tractor.

• Never operate this vehicle without proper instruction. Take a training course.

• This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone

under 16 years of age.

• The Tractor is not equipped with attachment points for a front-end loader.

Attachment of a front-end loader is strictly prohibited.

• The Tractor is not equipped with an Operator’s Protection Structure.

• The Tractor is not equipped with a Falling Objects Protective Device.

• The Tractor is not equipped with protection against hazardous substances.

• Avoid operating in a manner that could result in an overturn, including, but not

limited to:

> Operating without instruction

> Operating when under the age of 16

> Operating while under the influence of drugs or alcohol

> Accelerating or braking excessively or abruptly

> Turning sharply or turning at excessive speeds

> Driving improperly, such as exhibition driving

> Carrying a load on only one rack

> Carry an unstable load that extends over the rack sides

> Carrying a passenger

> Operating on steep inclines or sidehills

> Operating on paved surfaces

> Operating on slippery surfaces

> Operating on extremely rugged terrain or over obstacles

> Operating in deep or fast-flowing water

> Operating a damaged vehicle

WARNING

7

INTRODUCTION

Vehicle Identification Numbers

Record your vehicle's identification numbers and key number in the

spaces provided. Remove the spare key and store it in a safe place. An

ignition key can be duplicated only by ordering a POLARIS key blank

(using your key number) and mating it with one of your existing keys.

The ignition switch must be replaced if all keys are lost.

Vehicle Model Number: ___________________________________________________

Frame VIN: _____________________________________________________________

Engine Serial Number: ____________________________________________________

Key Number: ___________________________________________________________

####

Statutory Plate

(VIN Plate)

Key Number

Engine Serial Number

8

SAFETY

Safety Training

Never operate this vehicle without proper instruction. Take a training

course.

For more information about safety, contact an authorized POLARIS

dealer or visit the POLARIS web site at www.polaris.com.

Read and understand your owner's manual, which includes valuable

information about all aspects of your vehicle, including safe operating

procedures.

Ride responsibly. Know all laws and regulations concerning the

operation of this vehicle in your area.

Age Restrictions

This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited

for anyone under 16 years of age.

Never allow anyone under 12 years of age to ride as a passenger on a 2-

up vehicle.

Operating Restrictions

This vehicle cannot be used in forest applications.

Equipment Modifications

The warranty on your POLARIS Tractor may be terminated if any

equipment has been added, or if any modifications have been made, that

increase speed or power. The addition of certain accessories, including

(but not limited to) mowers, blades, tires, sprayers and large racks may

change vehicle handling. Use only POLARIS-approved accessories.

Know their function and effect on the vehicle.

Noise Declaration

This value of the noise at the operator’s ear is measured according to

Directive 2009/76/EC.

The noise of the Tractor in motion is measured according to Annex VI

to Directive 2009/63/EC.

Vibration Declaration

The vibration level is measured according to Directive 78/764/EEC.

9

SAFETY

Safe Riding Gear

Always wear

protective clothing to

reduce the chance of

injury.

Helmet

Always wear a helmet

that meets or exceeds

established safety

standards.

Approved helmets in

the USA and Canada

bear a U.S.

Department of

Transportation (DOT)

label.

Approved helmets in Europe, Asia and Oceania

bear the ECE 22.05 label. The ECE mark consists

of a circle surrounding the letter E, followed by the

distinguishing number of the country which has

granted approval. The approval number and serial

number will also be displayed on the label.

Eye Protection

Do not depend on eyeglasses or sunglasses for eye protection.

Whenever riding a POLARIS vehicle, always wear shatterproof goggles

or use a shatterproof helmet face shield. POLARIS recommends

wearing approved Personal Protective Equipment (PPE) bearing

markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye

wear is kept clean.

Gloves

Off-road style gloves with knuckle pads are the best for comfort and

protection.

Boots

The best footwear is a pair of sturdy over-the-calf boots with low heels.

Clothing

Always wear long sleeves and long pants to protect arms and legs.

Riding pants with kneepads and a jersey with shoulder pads provide the

best protection.

Helmet

Eye Protection

Gloves

Boots

Long Pants

Long

Sleeves

E

4

051039

0006.31

10

SAFETY

Rider Safety

Serious injury or death can result if you do not follow the instructions and

procedures listed here and throughout this manual.

Read and understand all warnings, cautions and

operating procedures in this manual and on the safety

labels before operating the Tractor.

Never operate a Tractor without proper instruction.

Take a training course. Beginners should receive

training from a certified instructor. Contact an

authorized POLARIS Tractor dealer or visit the

POLARIS web site at www.polaris.com.

Never permit others to operate the Tractor unless

they have read and understand this manual and all

product labels, and have completed a certified safety training course.

Never allow anyone under 16 years of age to operate

this vehicle. Never allow anyone under 12 years of

age to ride as a passenger on a 2-up vehicle.

Engine exhaust contains poisonous carbon monoxide and can cause loss of

consciousness resulting in severe injury or death. Never run an engine in an

enclosed area.

WARNING

<

16

11

SAFETY

Rider Safety

Never carry a passenger on a 1-up vehicle.

Never carry more than one passenger on a

2-up vehicle. Do not carry a passenger on a

2-up vehicle until you have at least two

hours of driving experience with the vehicle.

See page 59.

Operator and any passenger must always wear

an approved helmet that fits properly and eye

protection (goggles or face shield), gloves,

boots, long sleeves and long pants.

This vehicle is approved for on-road use.

12

SAFETY

Rider Safety

Never consume alcohol or drugs before or

while operating a Tractor.

Always inspect your Tractor before each

use to verify that it's in safe operating

condition. Follow the inspection and

maintenance procedures outlined in this

manual. See page 54.

Keep both hands on the handlebars. Keep

both feet on the footrests. A passenger

should always be seated in the passenger

seat with both feet on the footrests and

both hands on the passenger grab

handles at all times.

Always travel slowly when operating on

unfamiliar terrain. Use extra caution.

Always follow the procedures outlined in

this manual for turning. See page 61.

Never turn sharply at excessive speeds,

which can lead to vehicle overturn.

13

SAFETY

Rider Safety

If a Tractor has been involved in an accident, always have an authorized

POLARIS dealer inspect the entire vehicle for possible damage, including (but

not limited to) brake, throttle and steering systems.

Never attempt jumps or other stunts.

Always follow the procedures outlined in this manual for driving on hills. See

page 62. Never operate on hills too steep for the Tractor or for your abilities.

Practice on smaller hills before attempting larger hills.

Always move the 4X4 switch to 4WDC (if equipped) before ascending or

descending a hill. See page 39.

Never operate 2-up models on hills steeper than 15°.

Always follow the procedures outlined in this

manual for driving downhill and for braking

on hills. See page 65.

Always move the 4X4 switch to 4WDC (if

equipped) before ascending or descending a

hill. See page 39.

14

SAFETY

Rider Safety

Always follow the procedures outlined in this

manual for crossing the side of a hill. See

page 64.

Always move the 4X4 switch to 4WDC (if

equipped) before ascending or descending a

hill. See page 39.

Never attempt to turn the Tractor around on

any hill until you've mastered (on level

ground) the turning technique outlined in this

manual.

Always follow the procedures outlined in this

manual for braking if you stall or roll

backwards while climbing a hill. Never back

down a hill. See page 66.

Always move the 4X4 switch to 4WDC (if

equipped) before ascending or descending a

hill. See page 39.

Always follow the procedures outlined in this manual for operating over

obstacles. See page 70.

Always follow the procedures outlined in this manual for driving in reverse. See

page 71.

Never operate at excessive speeds. Travel

and turn at speeds appropriate for the terrain,

visibility, operating conditions, your skills and

a passenger’s skills.

15

SAFETY

Rider Safety

Always follow the procedures outlined in this

manual for operating on slippery or loose

surfaces. Use extra caution. Always avoid

skidding or sliding. See page 69.

Always follow the procedures outlined in this

manual for driving through water. Never drive

through deep or fast-flowing water. See page

68.

Always use the size and type of tires

specified for your vehicle. Maintain the

proper tire pressure.

16

SAFETY

Rider Safety

Never modify a Tractor through improper installation or use of accessories.

Never exceed the stated load capacity for your vehicle. Cargo must be properly

distributed and securely attached. Reduce speed and follow the instructions in

this manual for carrying cargo or towing. Allow a greater distance for braking.

Never operate the Tractor on a frozen body of water.

Operating on paved surfaces may affect

the handling and control of the Tractor and

could result in loss of control. Avoid

sudden turns or swift movement of the

handlebars.

Gasoline is highly flammable and explosive under certain conditions.

• Use extreme caution whenever handling gasoline.

• Refuel with the engine stopped. Refuel outdoors or in a well-ventilated area.

• Never fill a fuel container while it's on the vehicle. Static electricity between

the rack and container could cause a spark.

• Do not smoke or allow open flames or sparks in or near the area where

refueling is performed or where gasoline is stored.

• Do not overfill the tank. Do not fill the tank neck.

• If gasoline spills on your skin or clothing, immediately wash it off with soap

and water and change clothing.

17

SAFETY

Rider Safety

Always remove the ignition key when

the vehicle is not in use to prevent

unauthorized use or accidental

starting.

Hot components can cause serious burns and fire. Do not touch hot exhaust

system components. Always keep combustible materials away from the exhaust

system.

This vehicle is not equipped with an Occupant Protection Device capable of

protecting the operator from falling objects. Please be aware of your

surroundings at all times when operating this vehicle.

Avoid operating this vehicle when lightning could occur unless the vehicle is

equipped with a fully enclosed cab. Rubber tires, rubber handgrips and a foam

seat will not protect a rider from lightning strikes. Always seek safe shelter when

lightning is imminent.

For more information about Tractor safety,

contact an authorized POLARIS Tractor dealer or visit

the POLARIS web site at www.polaris.com.

18

SAFETY

Safety Labels and Locations

Warning labels have been placed on the vehicle for your protection.

Read and follow the instructions on each label carefully. If a label

becomes illegible or comes off, contact your POLARIS dealer to

purchase a replacement. Replacement safety labels are provided by

POLARIS at no charge. The part number is printed on the label.

Sportsman XP Touring 1000 Labels

Tether Switch Alert (7183180)

Connect the tether switch before operating. Read Owner’s Manual.

(See page 29.)

General Alert (7181540)

Before you operate this vehicle, read the owner’s manual. Never allow anyone

under 16 years of age to operate this vehicle. Wear approved helmet, goggles,

and protective clothing. Never use alcohol or drugs before or while operating.

Never carry more than one passenger on this vehicle. This vehicle is approved

for on-road use.

Override Alert/4X4 Alert (7182094)

Improper use of override button can lead to loss of control resulting in severe

injury or death. Do not activate override while throttle is engaged. Always apply

throttle gradually while in reverse.

Do not push switch to engage 4X4 if the rear wheels are spinning. This may

cause severe drive shaft and clutch damage.

Hill Operation Alert (7181536)

Never operate this vehicle on HILLS steeper than 15 degrees 15

°.

Hill Operation Alert

<

16

<

16

7181540

General Alert

7182094

SPEEDO

REVERSE

OVERRIDE

Override Alert / 4X4 Alert

Tether Switch

Alert

7183180

15°

7181536

19

SAFETY

Safety Labels and Locations

Sportsman XP Touring 1000 Labels

Tire Pressure Alert (7183226)

TIRE PRESSURE: FRONT 45 kPa/0.5 bar REAR 45 kPa/0.5 bar

Read Owner's Manual.

Clutch Cover Alert (7181427)

Keep body parts away from belt.

Front Rack Alert (7181582)

DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may

result causing severe injury or death. Tow only from tow hooks or hitch.

Max. Rack Loads: Front 55 kg

Front A-Arm Grease Point Alert (7183179)

Lubricate as recommended. Read Owner’s Manual.

(See pages 92-93.)

Rear A-Arm Grease Point Alert (7183750)

Lubricate as recommended. Read Owner’s Manual.

(See pages 92-93.)

7181427

55 kg 110 kg

7181582

kPa/bar

7183226

45 kPa/0.5 bar 45 kPa/0.5 bar

7183750

x 

Clutch Cover Alert

Tire Pressure Alert

Front Rack Alert

Grease Point Alerts

7183179

x 4

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