Polaris Scrambler / Sportsman / Zugmaschine 1000 / XP 1000 / XP Touring 1000 Owner's manual

Category
Motorcycles
Type
Owner's manual
PMS 419
Owner's Manual
for Maintenance and Safety
Read this manual carefully. It contains important safety information.
This is an adult vehicle only.
Operation is prohibited for those under 16 years of age.
2016
TRACTOR
Scrambler
® 1000
Scrambler
® XP 1000
Sportsman
® 1000
Sportsman
® XP 1000
Sportsman
® XP Touring 1000
1
2016 Tractor Owner’s Manual
Scrambler® 1000
Scrambler® XP 1000
Sportsman® 1000
Sportsman® XP 1000
Sportsman® XP Touring 1000
Annex II RVFSR - Vehicle Structure Integrity
Vehicles shall be designed and constructed in order to be sufficiently robust to withstand
their intended use over their normal lifetime, taking into account regular and scheduled
maintenance and specific equipment adjustments clearly and unambiguously set out in
the operator’s manual provided with the vehicle. The vehicle manufacturer shall provide
a signed statement to this effect.
2
POLARIS®, SCRAMBLER® and SPORTSMAN® are trademarks of POLARIS
Industries Inc.
Copyright 2015 POLARIS Industries Inc. All information contained within this
publication is based on the latest product information at the time of publication. Due to
constant improvements in the design and quality of production components, some minor
discrepancies may result between the actual vehicle and the information presented in
this publication. Depictions and/or procedures in this publication are intended for
reference use only. No liability can be accepted for omissions or inaccuracies. Any
reprinting or reuse of the depictions and/or procedures contained within, whether whole
or in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are provided as
translations of the original instructions.
This owner’s manual complies with ISO 3600:1996 (3) with the exception of section 4.3
(Machine Identification).
P/N 9926451
3
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Features and Controls. . . . . . . . . . . . . . . . . . . 24
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Winch Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Emission Control Systems . . . . . . . . . . . . . . . 87
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
POLARIS Products. . . . . . . . . . . . . . . . . . . . . 131
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . 132
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . 138
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . 147
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
4
INTRODUCTION
Thank you for purchasing a POLARIS vehicle, and welcome to our
world-wide family of POLARIS enthusiasts. Be sure to visit us online at
www.polaris.com for the latest news, new product introductions,
upcoming events, career opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and
recreational products.
Always follow the instructions and recommendations in this manual.
The manual contains instructions for minor maintenance, but
information about major repairs is outlined in the POLARIS Service
Manual and should be performed only by a factory-certified Master
Service Dealer® (MSD) technician. Please see your dealer for all of
your service needs during (and after) the warranty period.
• Snowmobiles • RZR® sport vehicles
• All-terrain vehicles (ATVs) • GEM® electric vehicles
• Low emission vehicles (LEVs) • VICTORY® motorcycles
• RANGER® utility vehicles • INDIAN® motorcycles
•BRUTUS® work vehicles • POLARIS POWER® generators
• SLINGSHOT® three wheel
motorcycles
• POLARIS DEFENSE® combat
vehicles
5
INTRODUCTION
The following signal words and symbols appear throughout this manual
and on your vehicle. Your safety is involved when these words and
symbols are used. Become familiar with their meanings before reading
the manual.
The safety alert symbol indicates a potential personal injury hazard.
DANGER
A DANGER indicates a hazardous situation that, if not avoided, will result in
death or serious injury.
WARNING
A WARNING indicates a hazardous situation that, if not avoided, could result in
death or serious injury.
CAUTION
A CAUTION indicates a hazardous situation that, if not avoided, could result in
minor or moderate injury.
NOTICE
A NOTICE indicates a situation that could result in property damage.
The Prohibition Safety Sign indicates an action NOT to take in order
to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be
taken to avoid a hazard.
6
INTRODUCTION
Failure to follow the warnings in this manual can result in serious injury or death.
A POLARIS Tractor is not a toy and can be hazardous to operate. A collision or
rollover can occur quickly, even during routine maneuvers, if you fail to take
proper precautions.
• Read this owner’s manual. Understand all safety warnings, precautions and
operating procedures before operating a POLARIS Tractor.
• Never operate this vehicle without proper instruction. Take a training course.
• This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone
under 16 years of age.
• The Tractor is not equipped with attachment points for a front-end loader.
Attachment of a front-end loader is strictly prohibited.
• The Tractor is not equipped with an Operator’s Protection Structure.
• The Tractor is not equipped with a Falling Objects Protective Device.
• The Tractor is not equipped with protection against hazardous substances.
• Avoid operating in a manner that could result in an overturn, including, but not
limited to:
> Operating without instruction
> Operating when under the age of 16
> Operating while under the influence of drugs or alcohol
> Accelerating or braking excessively or abruptly
> Turning sharply or turning at excessive speeds
> Driving improperly, such as exhibition driving
> Carrying a load on only one rack
> Carry an unstable load that extends over the rack sides
> Carrying a passenger
> Operating on steep inclines or sidehills
> Operating on paved surfaces
> Operating on slippery surfaces
> Operating on extremely rugged terrain or over obstacles
> Operating in deep or fast-flowing water
> Operating a damaged vehicle
WARNING
7
INTRODUCTION
Vehicle Identification Numbers
Record your vehicle's identification numbers and key number in the
spaces provided. Remove the spare key and store it in a safe place. An
ignition key can be duplicated only by ordering a POLARIS key blank
(using your key number) and mating it with one of your existing keys.
The ignition switch must be replaced if all keys are lost.
Vehicle Model Number: ___________________________________________________
Frame VIN: _____________________________________________________________
Engine Serial Number: ____________________________________________________
Key Number: ___________________________________________________________
####
Statutory Plate
(VIN Plate)
Key Number
Engine Serial Number
8
SAFETY
Safety Training
Never operate this vehicle without proper instruction. Take a training
course.
For more information about safety, contact an authorized POLARIS
dealer or visit the POLARIS web site at www.polaris.com.
Read and understand your owner's manual, which includes valuable
information about all aspects of your vehicle, including safe operating
procedures.
Ride responsibly. Know all laws and regulations concerning the
operation of this vehicle in your area.
Age Restrictions
This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited
for anyone under 16 years of age.
Never allow anyone under 12 years of age to ride as a passenger on a 2-
up vehicle.
Operating Restrictions
This vehicle cannot be used in forest applications.
Equipment Modifications
The warranty on your POLARIS Tractor may be terminated if any
equipment has been added, or if any modifications have been made, that
increase speed or power. The addition of certain accessories, including
(but not limited to) mowers, blades, tires, sprayers and large racks may
change vehicle handling. Use only POLARIS-approved accessories.
Know their function and effect on the vehicle.
Noise Declaration
This value of the noise at the operator’s ear is measured according to
Directive 2009/76/EC.
The noise of the Tractor in motion is measured according to Annex VI
to Directive 2009/63/EC.
Vibration Declaration
The vibration level is measured according to Directive 78/764/EEC.
9
SAFETY
Safe Riding Gear
Always wear
protective clothing to
reduce the chance of
injury.
Helmet
Always wear a helmet
that meets or exceeds
established safety
standards.
Approved helmets in
the USA and Canada
bear a U.S.
Department of
Transportation (DOT)
label.
Approved helmets in Europe, Asia and Oceania
bear the ECE 22.05 label. The ECE mark consists
of a circle surrounding the letter E, followed by the
distinguishing number of the country which has
granted approval. The approval number and serial
number will also be displayed on the label.
Eye Protection
Do not depend on eyeglasses or sunglasses for eye protection.
Whenever riding a POLARIS vehicle, always wear shatterproof goggles
or use a shatterproof helmet face shield. POLARIS recommends
wearing approved Personal Protective Equipment (PPE) bearing
markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye
wear is kept clean.
Gloves
Off-road style gloves with knuckle pads are the best for comfort and
protection.
Boots
The best footwear is a pair of sturdy over-the-calf boots with low heels.
Clothing
Always wear long sleeves and long pants to protect arms and legs.
Riding pants with kneepads and a jersey with shoulder pads provide the
best protection.
Helmet
Eye Protection
Gloves
Boots
Long Pants
Long
Sleeves
E
4
051039
0006.31
10
SAFETY
Rider Safety
Serious injury or death can result if you do not follow the instructions and
procedures listed here and throughout this manual.
Read and understand all warnings, cautions and
operating procedures in this manual and on the safety
labels before operating the Tractor.
Never operate a Tractor without proper instruction.
Take a training course. Beginners should receive
training from a certified instructor. Contact an
authorized POLARIS Tractor dealer or visit the
POLARIS web site at www.polaris.com.
Never permit others to operate the Tractor unless
they have read and understand this manual and all
product labels, and have completed a certified safety training course.
Never allow anyone under 16 years of age to operate
this vehicle. Never allow anyone under 12 years of
age to ride as a passenger on a 2-up vehicle.
Engine exhaust contains poisonous carbon monoxide and can cause loss of
consciousness resulting in severe injury or death. Never run an engine in an
enclosed area.
WARNING
<
16
11
SAFETY
Rider Safety
Never carry a passenger on a 1-up vehicle.
Never carry more than one passenger on a
2-up vehicle. Do not carry a passenger on a
2-up vehicle until you have at least two
hours of driving experience with the vehicle.
See page 59.
Operator and any passenger must always wear
an approved helmet that fits properly and eye
protection (goggles or face shield), gloves,
boots, long sleeves and long pants.
This vehicle is approved for on-road use.
12
SAFETY
Rider Safety
Never consume alcohol or drugs before or
while operating a Tractor.
Always inspect your Tractor before each
use to verify that it's in safe operating
condition. Follow the inspection and
maintenance procedures outlined in this
manual. See page 54.
Keep both hands on the handlebars. Keep
both feet on the footrests. A passenger
should always be seated in the passenger
seat with both feet on the footrests and
both hands on the passenger grab
handles at all times.
Always travel slowly when operating on
unfamiliar terrain. Use extra caution.
Always follow the procedures outlined in
this manual for turning. See page 61.
Never turn sharply at excessive speeds,
which can lead to vehicle overturn.
13
SAFETY
Rider Safety
If a Tractor has been involved in an accident, always have an authorized
POLARIS dealer inspect the entire vehicle for possible damage, including (but
not limited to) brake, throttle and steering systems.
Never attempt jumps or other stunts.
Always follow the procedures outlined in this manual for driving on hills. See
page 62. Never operate on hills too steep for the Tractor or for your abilities.
Practice on smaller hills before attempting larger hills.
Always move the 4X4 switch to 4WDC (if equipped) before ascending or
descending a hill. See page 39.
Never operate 2-up models on hills steeper than 15°.
Always follow the procedures outlined in this
manual for driving downhill and for braking
on hills. See page 65.
Always move the 4X4 switch to 4WDC (if
equipped) before ascending or descending a
hill. See page 39.
14
SAFETY
Rider Safety
Always follow the procedures outlined in this
manual for crossing the side of a hill. See
page 64.
Always move the 4X4 switch to 4WDC (if
equipped) before ascending or descending a
hill. See page 39.
Never attempt to turn the Tractor around on
any hill until you've mastered (on level
ground) the turning technique outlined in this
manual.
Always follow the procedures outlined in this
manual for braking if you stall or roll
backwards while climbing a hill. Never back
down a hill. See page 66.
Always move the 4X4 switch to 4WDC (if
equipped) before ascending or descending a
hill. See page 39.
Always follow the procedures outlined in this manual for operating over
obstacles. See page 70.
Always follow the procedures outlined in this manual for driving in reverse. See
page 71.
Never operate at excessive speeds. Travel
and turn at speeds appropriate for the terrain,
visibility, operating conditions, your skills and
a passenger’s skills.
15
SAFETY
Rider Safety
Always follow the procedures outlined in this
manual for operating on slippery or loose
surfaces. Use extra caution. Always avoid
skidding or sliding. See page 69.
Always follow the procedures outlined in this
manual for driving through water. Never drive
through deep or fast-flowing water. See page
68.
Always use the size and type of tires
specified for your vehicle. Maintain the
proper tire pressure.
16
SAFETY
Rider Safety
Never modify a Tractor through improper installation or use of accessories.
Never exceed the stated load capacity for your vehicle. Cargo must be properly
distributed and securely attached. Reduce speed and follow the instructions in
this manual for carrying cargo or towing. Allow a greater distance for braking.
Never operate the Tractor on a frozen body of water.
Operating on paved surfaces may affect
the handling and control of the Tractor and
could result in loss of control. Avoid
sudden turns or swift movement of the
handlebars.
Gasoline is highly flammable and explosive under certain conditions.
• Use extreme caution whenever handling gasoline.
• Refuel with the engine stopped. Refuel outdoors or in a well-ventilated area.
• Never fill a fuel container while it's on the vehicle. Static electricity between
the rack and container could cause a spark.
• Do not smoke or allow open flames or sparks in or near the area where
refueling is performed or where gasoline is stored.
• Do not overfill the tank. Do not fill the tank neck.
• If gasoline spills on your skin or clothing, immediately wash it off with soap
and water and change clothing.
17
SAFETY
Rider Safety
Always remove the ignition key when
the vehicle is not in use to prevent
unauthorized use or accidental
starting.
Hot components can cause serious burns and fire. Do not touch hot exhaust
system components. Always keep combustible materials away from the exhaust
system.
This vehicle is not equipped with an Occupant Protection Device capable of
protecting the operator from falling objects. Please be aware of your
surroundings at all times when operating this vehicle.
Avoid operating this vehicle when lightning could occur unless the vehicle is
equipped with a fully enclosed cab. Rubber tires, rubber handgrips and a foam
seat will not protect a rider from lightning strikes. Always seek safe shelter when
lightning is imminent.
For more information about Tractor safety,
contact an authorized POLARIS Tractor dealer or visit
the POLARIS web site at www.polaris.com.
18
SAFETY
Safety Labels and Locations
Warning labels have been placed on the vehicle for your protection.
Read and follow the instructions on each label carefully. If a label
becomes illegible or comes off, contact your POLARIS dealer to
purchase a replacement. Replacement safety labels are provided by
POLARIS at no charge. The part number is printed on the label.
Sportsman XP Touring 1000 Labels
Tether Switch Alert (7183180)
Connect the tether switch before operating. Read Owner’s Manual.
(See page 29.)
General Alert (7181540)
Before you operate this vehicle, read the owner’s manual. Never allow anyone
under 16 years of age to operate this vehicle. Wear approved helmet, goggles,
and protective clothing. Never use alcohol or drugs before or while operating.
Never carry more than one passenger on this vehicle. This vehicle is approved
for on-road use.
Override Alert/4X4 Alert (7182094)
Improper use of override button can lead to loss of control resulting in severe
injury or death. Do not activate override while throttle is engaged. Always apply
throttle gradually while in reverse.
Do not push switch to engage 4X4 if the rear wheels are spinning. This may
cause severe drive shaft and clutch damage.
Hill Operation Alert (7181536)
Never operate this vehicle on HILLS steeper than 15 degrees 15
°.
Hill Operation Alert
<
16
<
16
7181540
General Alert
7182094
SPEEDO
REVERSE
OVERRIDE
Override Alert / 4X4 Alert
Tether Switch
Alert
15°
7181536
19
SAFETY
Safety Labels and Locations
Sportsman XP Touring 1000 Labels
Tire Pressure Alert (7183226)
TIRE PRESSURE: FRONT 45 kPa/0.5 bar REAR 45 kPa/0.5 bar
Read Owner's Manual.
Clutch Cover Alert (7181427)
Keep body parts away from belt.
Front Rack Alert (7181582)
DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may
result causing severe injury or death. Tow only from tow hooks or hitch.
Max. Rack Loads: Front 55 kg
Front A-Arm Grease Point Alert (7183179)
Lubricate as recommended. Read Owner’s Manual.
(See pages 92-93.)
Rear A-Arm Grease Point Alert (7183750)
Lubricate as recommended. Read Owner’s Manual.
(See pages 92-93.)
7181427
55 kg 110 kg
7181582
kPa/bar
7183226
45 kPa/0.5 bar 45 kPa/0.5 bar
7183750
x 
Clutch Cover Alert
Tire Pressure Alert
Front Rack Alert
Grease Point Alerts
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Polaris Scrambler / Sportsman / Zugmaschine 1000 / XP 1000 / XP Touring 1000 Owner's manual

Category
Motorcycles
Type
Owner's manual

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