Vermont Casting Gas Grill VCS4006 User manual

Brand: Vermont Casting

Model: Gas Grill VCS4006

Category: Barbecues & grills

Type: User manual

This manual is also suitable for

VCS4006

50003825 01/06 Rev.0 En

Page 1

Tools Required: knife or scissors, Phillips or Robertson (square head) screwdriver..

VCS4006 / VCS4106 / VCS5006 / VCS5016 ASSEMBLY PROCEDURES

Model VCS4106

Shown

Step 1: Unpack Carton and Verify Contents

CAUTION:

Use a sharp cutting tool to cut the straps on the packaging and then lift off the carton top. The sleeve

surrounding the barbecue can be removed by lifting it straight up and over the top of the unit.

Next,

. Be careful not to scratch or damage the finish of the metal parts when

removing the protective plastic. Refer to the parts list for fastener detail.

Some parts may have sharp edges; to avoid injury, wearing gloves during assembly is

strongly recommended

Compare

all contents to the parts list that accompanies this assembly manual. remove the protective plastic

coverings from the metal parts

VCS4006 / VCS4106 / VCS5006 / VCS5016 Assembly

Page 2

Step 2: Install the Casters

Parts Required:

Note:

Step 3: Install U-Clip Fasteners

Parts Required:

(4) Casters, (1) Block (not included)

Casters (wheels) may differ from those shown in

the illustration depending on the model you purchased.

Select a side to begin installing the casters. Place a block

of wood, a telephone book or anything else available -

approximately 6 inches thick -under the side to support

the weight of the barbecue. Next, insert the pin on the top

of the caster into their respective holes located on the

bottom, near the front and rear corners. If you have any

difficulty snapping them into place, try rocking the

castors in a circular motion. When both casters are in

place, repeat the same procedure on the opposite side.

(4) #10-20 U-Clip Fasteners

Install the one (1) U-Clip fastener to each of the Side

Shelf Supports as shown in Fig. 3a. One (1) U-Clip

should be placed on each bracket, with the flat side

down.

(1) Left Side Shelf Support, (1) Left Side Shelf

(1) Right Side Shelf Support, (1) Right Side Shelf

Install the one (1) U-Clip fastener to each of the Side

Shelves as shown in Fig. 3b. One (1) U-Clip should be

placed on the under side of each shelf, at the front

outside corner, with the flat side out.

6” - 8”

(152 - 203mm)

Fig. 2

Fig. 3a

Fig. 3b

FRONT

VCS4006 / VCS4106 / VCS5006 / VCS5016 Assembly

Page 3

Step 4: Install the Side Shelf Supports

Parts Required:

Note:

Step 5: Attach Shelves

Parts Required:

(1) Left Side Shelf Support

(1) Left Condiment Tray

(1) Right Side Shelf Support

(1) Right Condiment Tray

(8) 1/4-20 x 1-1/2“ Bolts

Only the right side assembly is shown in Fig. 4a

and Fig. 4b. To install Left Side Support and Condiment

Tray, repeat this step for the left side.

On the right side of the barbecue there are four threaded

inserts, screw a bolt half way into each of the four

threaded inserts. You will notice the bottom slot of the

support has a 'Y' shaped slot and a 'keyhole' shaped hole

above it. Take the Right Side Shelf Support and slide the

top screw into the 'keyhole' and the bottom screw into the

opening of the 'Y' shaped slot. Now take the Right

Condiment Tray and align its holes over the two front

bolts and gently push down until the bolts settle into the

grooves of the tray.

Next: Gently push down on the support until the screw

settles into the top of the groove. Do not fully tighten the

support screws at this point.

(1) Right Shelf - S/B (Shown)

(1) Left Shelf - Solid

Place the Right Shelf - S/B (shown) on top of the

supports making sure the holes are aligned and then snap

into place on the supports. The inside lip of the shelf will

slide between the grill shell and the shelf supports.

Fig. 4a

Slide

Push

Bolts

Fig. 4b

Fig. 5

Slide End

On First

Then Snap

Into Place

VCS4006 / VCS4106 / VCS5006 / VCS5016 Assembly

Page 4

Step 6: Secure Shelves

Parts Required:

Step 7: Secure Side Shelf to Grill

Parts Required:

Step 8: Secure Condiment Tray to Console

Parts Required:

(4) 10-24 x 1/2” Bolts (black)

Secure each Shelf by inserting (2) 10-24 x 1/2” bolts

through the U-Clip fasteners as shown in the diagram.

Tighten the four (4) Shelf Support bolts from Step 4 to

secure the shelf supports to the grill body.

Repeat Steps5&6fortheopposite side of the grill.

(3) 10-24 x 1/2” Bolts (black)

Lift the grill lid and insert two (2) #10-24 x 1/2” bolts,

shown as “a” and “b” in Fig. 7, to further secure the

Shelf Right - S/B to the grill body. Be sure to fully

tighten the bolts before proceeding to the next step.

Next: Repeat Step 7 on the opposite side of the grill’s

interior to secure the Shelf Left - Solid to the grill body

by inserting only one (1) #10-24 x 1/2” bolt in the “b”

location as shown in the illustration.

(2) #10-24 x 1/2” Bolts (stainless)

(2) #10-24 Nuts (black)

Secure the Left Condiment Tray to the Console using a

#10-24 x 1/2” stainless bolt and a #10-24 nut. Make sure

the holes of the Condiment Tray and the Console are

aligned. Reach underneath the console and hold the nut

in place with one finger and insert the bolt from the

outside as shown in Fig. 8 and tighten until they are

securely fastened.

Next: Repeat Step 5 to secure the Right Condiment Tray

to the opposite side of the console.

Insert

Bolts

Tighten

Bolts

Fig. 6

Fig. 8

Bolt

Nut

Fig. 7

Bolt “a”

Bolt “b”

VCS4006 / VCS4106 / VCS5006 / VCS5016 Assembly

Page 5

Step 9: Attach Side Burner Lid

Parts Required:

Note:

Step 10: Attach Knobs

Parts Required:

Note:

(S/B-Single)

(1) Side Burner Lid (S/B-Single)

(2) #10-24 x 3/4” ( 1/4” Shank)*

Attach the lid marked (S/B-Single) to the Shelf Right top

marked VM-S/B using two #10-24 x 3/4” ( 1/4” Shank)

bolts. Align the holes at the back sides of the lid with the

holes located in the shelf top and insert a bolt in each.

If your unit is equipped with a side burner, please

refer to the instruction sheet included with the side

burner for installation instructions.

Depending upon your specific model, your grill

may require 4, 5 or 6 knobs. is equipped with

four (4) knobs, VCS4006 with five (5), and &

equipped with six (6) knobs.

Align the knobs on the valve stems and push inward until

the knob sits snugly on the stem.

Included with the Side Burner Kit

VCS4006: (5) Knobs

VCS4106: (4) Knobs

VCS5006: (6) Knobs

VCS5016: (6) Knobs

VCS4106

VCS5006

VCS5016

Remove the Packing Tape from:

The Grease Cup

The Base Assembly (inside the grill)

The Warming Rack

For models VCS5006 & VCS5016, remove the

Packing Tape from the front pull-out drawer.

Step 11: Remove the Packing Tape

Note:

Fig. 9

Bolts

Fig. 10

Fig. 11

VCS4006 / VCS4106 / VCS5006 / VCS5016 Assembly

Page 6

Step 12: Attach the Handle to the Door

Parts Required:

Note:

VCS4006/VCS4106: (1) Handle

VCS5006/VCS5016: (3) Handles

VCS5006 5016

(1) Grease Cup

(1) Grease Pan

Install the Grease Cup into the cut-out in the Upper Base

Panel located underneath the grill. It is accessible from

the back of the grill. Once the Grease cup is in place,

move the Grease pan into position above it by placing

the side edges onto the support rails and sliding it into

place.

Make sure the funnel opening of the grease pan is

positioned over the Grease Cup.

(2) #10-24 x 1/2” Bolts (black)

(1) Stabilizer Bracket

Attach the Stabilizer Bracket underneath the bottom

panel by aligning the holes and inserting both #10-24 x

1/2” bolts through the panel and into the Stabilizer

Bracket as shown in Fig. 14.

Handles may not appear exactly as shown in

diagram

Attach the Door handle(s) to the door(s) by aligning the

handles over the holes and inserting the screws that were

supplied with the handles through the door panel and into

the handles. For models & VCS , attach

the drawer handle using the same method.

If doors are not aligned or have shifted during

shipping, they can be adjusted by loosening the screws

which fasten the hinge of the door to the grill body and

shifting the doors until they are aligned. Once satisfied

with alignment, fully tighten the screws to secure the

doors into position.

Step 13: Install the Grease Cup and Grease Pan

Parts Required:

Note:

Step 14: Attach Stabilizer Bracket

Parts Required:

Fig. 13

Stabilizer Bracket

Fig. 14

Fig. 12

VCS4006,

VCS4106

Handle

VCS5006,

VCS5016

Handle

VCS4006 / VCS4106 / VCS5006 / VCS5016 Assembly

Page 7

Step 15: Install the Internal Components

Parts Required:

Note:

Caution:

VCS4006, : (4) Sear Plates

VCS4106 (3) Cooking Grates

(1) Warming Rack

VCS5006, : (5) Sear Plates

VCS5016 (4) Cooking Grates

(1) Warming Rack

Model VCS4106 requires a “AAA” Battery;

Models , VCS5006 &VCS5016 require a “AA”

Battery.

Unscrew the Ignition Button from the console and insert

a battery into the housing by placing the positive side of

the battery in first. Then screw the Ignition button back

into the console.

Carefully place each of the Sear plates side by side inside

the barbecue, making sure the semicircular finger groove

is facing toward the front of the grill. Each sear plate

rests just above each burner tube.

Next, set the cooking grates, side by side, on the upper

ledge of the grill tub. Make sure the finger groove is

facing toward the front of the grill.

Set the warming rack into the supports located on either

side of the rear lid.

One side of the Grate surface has a rounded side

suitable for meats and a flat side suitable for delicate

foods (i.e. fish). Grates can be turned over according to

your preference.

Do not attempt to turn Cooking Grate over

while the Grill is in use and grates are hot. Doing so

could result in severe burns and other injuries.

Step 16: Install the Battery

Note:

VC4006

Fig. 15b

Warming

Rack

Cooking

Grates

Sear Plate

Burner

Fig. 15a

Fig. 16

VCS4006 / VCS4106 / VCS5006 / VCS5016 Assembly

Page 8

Step 17: Install the LP Cylinder (LP Models Only)

Parts Required:

Note:

(1) LP Gas Cylinder (not included)

Check your user’s manual for the cylinder filling

requirements, how to attach the regulator and how to test

for leaks before you try lighting the grill.

Place the LP Cylinder into the hole in the bottom panel.

Next secure it from moving by lifting the Cylinder

retainer wire and latching the bent edge over the lip of

the Cylinder. The final step is to connect the to

the .

Caution:

Note:

Caution:

Note:

Make sure the hose is not touching any hot

surfaces.

For Models VCS5006 & VCS5016, refer to Tank

Pull-out assembly instructions included with the Tank

Pull-out kit.

Regulator

Cylinder

Do not turn on the grill until after performing a

leak check at all connection points and fittings. Use a

spray solution of 50% dish soap and 50% water onto all

connection points and fittings. Formation of bubbles

indicates air leaks.

Ensure all plastic coatings have been removed

from all stainless steel parts before using the grill.

Fig. 17a

Fig. 17b

CFM Corporation

2695 Meadowvale Boulevard

Mississauga, Ontario L5N 8A3 Canada

(800) 668-5323

www.cfmcorp.com

Service Note: If you are experiencing difficulties or are dissatisfied with your purchase, please contact CFM at

the telephone number listed above prior to returning your grill to the store.

Vermont Casting Gas Grill VCS4006 User manual

Brand: Vermont Casting

Model: Gas Grill VCS4006

Category: Barbecues & grills

Type: User manual

This manual is also suitable for

VCS4006

Download PDF

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Vermont Casting Gas Grill VCS4006 User manual

This manual is also suitable for

Vermont Casting Gas Grill VCS4006 User manual

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