KTM 1190 RC8 R EU/UK 2009 Owner's manual

Category
Motorcycles
Type
Owner's manual

This manual is also suitable for

OWNER'S MANUAL 2013
1190 RC8 R USA
Art. no. 3211962en
DEAR KTM CUSTOMER 1
DEAR KTM CUSTOMER
Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that will
give you enormous pleasure if you service and maintain it accordingly.
We wish you a lot of enjoyment in riding this vehicle.
Please enter the serial numbers of your vehicle below.
Vehicle identification number/type label ( p. 28) Dealer's stamp
Engine number ( p. 29)
Key number ( p. 28)
The owner's manual contained the latest information for this model at the time of going to print. Minor differences due to developments in
design cannot be ruled out completely.
All specifications are non-binding. KTM Sportmotorcycle AG specifically reserves the right to modify or delete technical specifications,
prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt these
to local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery options,
deviations from illustrations and descriptions, as well as misprints and other errors. The models portrayed partly contain special equipment
that does not form part of the regular scope of supply.
© 2012 KTM-Sportmotorcycle AG, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright owner.
DEAR KTM CUSTOMER 2
ISO 9001(12 100 6061)
According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead to
the maximum possible quality of the products.
Issued by: TÃœV Management Service
KTM-Sportmotorcycle AG
5230 Mattighofen, Austria
TABLE OF CONTENTS 3
TABLE OF CONTENTS
1 MEANS OF REPRESENTATION ........................................ 8
1.1 Symbols used ...................................................... 8
1.2 Formats used....................................................... 8
2 SAFETY ADVICE.............................................................. 9
2.1 Use definition - intended use ................................ 9
2.2 Safety advice....................................................... 9
2.3 Degrees of risk and symbols................................ 10
2.4 Overview of labels .............................................. 12
2.5 Reporting safety defects ..................................... 17
2.6 Noise emission warranty ..................................... 18
2.7 Operating noise warning ..................................... 18
2.8 Consumer rights................................................. 18
2.9 Tampering warning............................................. 19
2.10 Safe operation ................................................... 19
2.11 Protective clothing ............................................. 20
2.12 Work rules......................................................... 20
2.13 Environment...................................................... 21
2.14 Owner's Manual ................................................. 21
3 IMPORTANT NOTES...................................................... 22
3.1 Guarantee, warranty ........................................... 22
3.2 Operating and auxiliary substances...................... 22
3.3 Spare parts, accessories ..................................... 22
3.4 Service ............................................................. 22
3.5 Figures ............................................................. 23
3.6 Customer service................................................ 23
4 VIEW OF VEHICLE ........................................................ 24
4.1 View of vehicle, front left (example) ..................... 24
4.2 View of vehicle, rear right (example) .................... 26
5 SERIAL NUMBERS ....................................................... 28
5.1 Vehicle identification number/type label............... 28
5.2 Key number....................................................... 28
5.3 Engine number .................................................. 29
5.4 Fork part number ............................................... 29
5.5 Shock absorber part number ............................... 30
5.6 Steering damper part number.............................. 30
6 CONTROLS................................................................... 31
6.1 Clutch lever....................................................... 31
6.2 Hand brake lever................................................ 31
6.3 Throttle grip ...................................................... 32
6.4 Horn button....................................................... 32
6.5 Light switch ...................................................... 33
6.6 Headlight flasher switch ..................................... 33
6.7 Turn signal switch.............................................. 34
6.8 Emergency OFF switch ....................................... 34
6.9 Electric starter button......................................... 35
6.10 Ignition/steering lock.......................................... 35
6.11 Combination instrument - overview ...................... 36
6.12 Combination instrument - function buttons on
handlebar.......................................................... 37
6.13 Combination instrument - activation and test........ 38
6.14 Display ............................................................. 39
6.15 Info display ....................................................... 40
6.16 Indicator lamps.................................................. 41
6.17 Immobilizer....................................................... 42
6.18 Notes/warnings on the combination instrument ..... 42
6.19 Overview of ROAD mode ..................................... 46
6.20 Distance menu 1, ODO/Trip 1/Time 1/Avs 1 ......... 47
TABLE OF CONTENTS 4
6.21 Distance menu 2, ODO/Trip 2/Time 2/Avs 2 ......... 48
6.22 Gear display menu, ODO/Trip 1/Gear.................... 49
6.23 Fuel and external temperature menu, FUEL.......... 51
6.24 Mapping menu, ENGINE MAP............................. 52
6.25 Next service menu, DISTANCE TO Next Service .... 53
6.26 Overview of RACE mode...................................... 54
6.27 Remaining laps menu, LAPSTOGO ...................... 55
6.28 Maximum lap speed menu, TOPSPEED................ 56
6.29 Gear display menu, LastLap/RaceTrip/Gear........... 58
6.30 Fuel and external temperature menu, FUEL.......... 59
6.31 Mapping menu, ENGINE MAP............................. 60
6.32 Lap times menu, LAP/BESTLAP/LapTime............. 61
6.33 Maximum speed menu, LAP/BESTLAP/
TopSpeed.......................................................... 62
6.34 Total distance in Race mode menu, RACEODO ..... 63
6.35 Overview of SET‑UP mode .................................. 64
6.36 SET‑UP menu.................................................... 66
6.37 Mode menu, CHANGE MODE.............................. 67
6.38 Time menu, SET CLOCK..................................... 68
6.39 SETTINGS menu................................................ 69
6.40 Shift warning lamp menu, SHIFT RPMS............... 70
6.41 LAP button blank time, LAP BLANK TIME
menu................................................................ 71
6.42 Number of laps menu, SET NUM LAPS................ 72
6.43 Fuel reserve display menu, TRIP F RESET............ 73
6.44 UNITS menu ..................................................... 75
6.45 Kilometers/miles menu, SET KM/MILES............... 76
6.46 Temperature display menu, SET °C/°F.................. 77
6.47 Fuel consumption menu (liters),
SET FUEL CONS ............................................... 78
6.48 Fuel consumption menu (gallons),
SET GAL US/UK ................................................ 79
6.49 Additional functions menu, OPTIONS .................. 80
6.50 Quick shifter menu, OPTION QKSHIFT ................ 81
6.51 External temperature display menu,
OPTION OUTTEMP ............................................ 82
6.52 Tire pressure monitor menu, OPTION TPMS ......... 83
6.53 Table of functions .............................................. 84
6.54 Table of conditions and menu activation .............. 88
6.55 Adjusting the mapping of the engine electronics
ENGINE MAP .................................................... 92
6.56 Displaying lap times........................................... 93
6.57 Displaying maximum speed................................. 93
6.58 Setting ROAD or RACE mode .............................. 94
6.59 Setting the clock with SET CLOCK....................... 95
6.60 Adjusting the shift speed RPM1/2 ....................... 95
6.61 Setting the blank time of the LAP button
LAP BLANK TIME.............................................. 97
6.62 Setting the number of laps SET NUM LAPS ......... 98
6.63 Setting the fuel reserve display TRIP F RESET...... 99
6.64 Setting the kilometers/miles SET KM/MILES ...... 100
6.65 Setting the temperature unit SET °C/°F.............. 101
6.66 Setting the unit of fuel consumption (liters)
SET FUEL CONS ............................................. 102
6.67 Unit of fuel consumption (gallons)
SET GAL US/UK .............................................. 103
6.68 Switching the external temperature display
on/off.............................................................. 104
6.69 Opening the filler cap....................................... 105
6.70 Closing the filler cap ........................................ 107
TABLE OF CONTENTS 5
6.71 Seat lock......................................................... 107
6.72 Tool set........................................................... 108
6.73 Supporting strap .............................................. 108
6.74 Passenger footrests .......................................... 109
6.75 Shift lever ....................................................... 109
6.76 Foot brake lever ............................................... 110
6.77 Side stand....................................................... 111
6.78 Helmet lock..................................................... 111
7 PREPARING FOR USE................................................. 112
7.1 Advice on first use ........................................... 112
7.2 Running the engine in ...................................... 113
7.3 Loading the vehicle.......................................... 114
8 RIDING INSTRUCTIONS.............................................. 116
8.1 Checks and maintenance measures when
preparing for use.............................................. 116
8.2 Starting........................................................... 117
8.3 Starting off...................................................... 118
8.4 Shifting, riding ................................................ 119
8.5 Braking........................................................... 122
8.6 Stopping, parking............................................. 123
8.7 Transport ........................................................ 124
8.8 Refueling ........................................................ 125
9 SERVICE SCHEDULE .................................................. 127
9.1 Service schedule.............................................. 127
10 TUNING THE CHASSIS ............................................... 130
10.1 Fork/shock absorber ......................................... 130
10.2 Adjusting the compression damping of the
fork ................................................................ 130
10.3 Adjusting the rebound damping of the fork ......... 131
10.4 Adjusting the spring preload of the fork.............. 132
10.5 Compression damping of the shock absorber....... 133
10.6 Adjusting the low-speed compression damping
of the shock absorber ....................................... 134
10.7 Adjusting the high-speed compression damping
of the shock absorber ....................................... 135
10.8 Adjusting the rebound damping of the shock
absorber.......................................................... 136
10.9 Adjusting the spring preload of the shock
absorber x..................................................... 136
10.10 Steering damper .............................................. 138
10.11 Adjusting the steering damper........................... 139
10.12 Vehicle level.................................................... 140
10.13 Adjusting front vehicle level x......................... 141
10.14 Adjusting the vehicle level at the rear ................ 143
10.15 Footrest position .............................................. 144
10.16 Adjusting the footrest position........................... 144
10.17 Adjusting shift lever stub .................................. 147
10.18 Adjusting the foot brake lever stub..................... 148
10.19 Adjusting shift lever ......................................... 148
10.20 Adjusting the foot brake lever............................ 152
10.21 Checking free travel of foot brake lever............... 152
10.22 Handlebar height/position ................................. 153
10.23 Adjusting the handlebar height/position ............. 154
10.24 Rear frame position.......................................... 159
10.25 Adjusting the subframe position ........................ 160
11 SERVICE WORK ON THE CHASSIS............................... 165
11.1 Raising the rear of the motorcycle with lifting
gear................................................................ 165
TABLE OF CONTENTS 6
11.2 Removing the rear of motorcycle from the lifting
gear................................................................ 165
11.3 Raising the front of the motorcycle with lifting
gear................................................................ 166
11.4 Taking the motorcycle off of the front wheel
stand .............................................................. 166
11.5 Bleeding fork legs ............................................ 167
11.6 Removing the seat ........................................... 167
11.7 Fitting the seat ................................................ 168
11.8 Mounting the helmet lock on the vehicle ............ 168
11.9 Removing the passenger seat ............................ 169
11.10 Mounting the passenger seat............................. 169
11.11 Checking for chain dirt ..................................... 170
11.12 Cleaning the chain ........................................... 170
11.13 Checking the chain tension............................... 171
11.14 Adjusting the chain tension............................... 172
11.15 Checking the chain, rear sprocket and engine
sprocket.......................................................... 174
11.16 Adjusting basic position of clutch lever .............. 177
11.17 Checking fluid level of hydraulic clutch.............. 177
11.18 Correcting fluid level of hydraulic clutch ............ 178
12 BRAKE SYSTEM ......................................................... 179
12.1 Adjusting the basic position of the hand brake
lever ............................................................... 179
12.2 Checking the front brake discs .......................... 179
12.3 Checking the rear brake disc ............................. 180
12.4 Checking the front brake fluid level ................... 181
12.5 Adding brake fluid of front brake x.................. 181
12.6 Checking the front brake linings ........................ 183
12.7 Checking the rear brake fluid level..................... 184
12.8 Adding rear brake fluid x................................ 185
12.9 Checking the rear brake linings ......................... 187
13 WHEELS, TIRES ......................................................... 188
13.1 Removing the front wheel x ............................ 188
13.2 Installing the front wheel x............................. 189
13.3 Removing the rear wheel x.............................. 192
13.4 Installing the rear wheel x .............................. 193
13.5 Checking rear hub cush drive x....................... 195
13.6 Checking the tire condition ............................... 196
13.7 Checking the tire pressure ................................ 198
14 ELECTRICAL SYSTEM ................................................. 200
14.1 Removing the battery x .................................. 200
14.2 Installing the battery x................................... 202
14.3 Recharging the battery x ................................ 203
14.4 Changing the main fuse.................................... 206
14.5 Changing the fuses of individual power
consumers....................................................... 208
14.6 Changing the low beam bulb ............................. 210
14.7 Changing the high beam bulb............................ 213
14.8 Checking the headlight setting .......................... 216
14.9 Adjusting the headlight range............................ 216
14.10 Activating/deactivating ignition key.................... 217
15 COOLING SYSTEM ...................................................... 221
15.1 Cooling system ................................................ 221
15.2 Checking the coolant level ................................ 221
15.3 Filling cooling system compensating tank........... 222
16 TUNING THE ENGINE................................................. 224
16.1 Checking the play in the throttle cable ............... 224
16.2 Adjusting the play in the throttle cable x.......... 225
TABLE OF CONTENTS 7
17 SERVICE WORK ON THE ENGINE ................................ 226
17.1 Checking the engine oil level............................. 226
17.2 Changing engine oil and filter, cleaning oil
screen x........................................................ 227
17.3 Draining engine oil, cleaning oil screens x........ 227
17.4 Removing the oil filter x................................. 230
17.5 Installing the oil filter x.................................. 232
17.6 Filling up with engine oil x ............................. 232
17.7 Adding engine oil............................................. 234
18 CLEANING, CARE ....................................................... 236
18.1 Cleaning motorcycle......................................... 236
18.2 Checks and maintenance steps for winter
operation......................................................... 238
19 STORAGE................................................................... 239
19.1 Storage ........................................................... 239
19.2 Putting into operation after storage.................... 240
20 TROUBLESHOOTING .................................................. 241
21 IMMOBILIZER BLINK CODE ........................................ 244
22 ENGINE CONTROL BLINK CODE.................................. 246
23 TECHNICAL DATA....................................................... 252
23.1 Engine ............................................................ 252
23.2 Engine tightening torques ................................. 253
23.3 Capacities ....................................................... 257
23.3.1 Engine oil ................................................... 257
23.3.2 Coolant....................................................... 257
23.3.3 Fuel ........................................................... 257
23.4 Chassis ........................................................... 257
23.5 Electrical system.............................................. 259
23.6 Tires............................................................... 260
23.7 Fork................................................................ 260
23.8 Shock absorber................................................ 261
23.9 Chassis tightening torques ................................ 262
24 SUBSTANCES ............................................................ 266
25 AUXILIARY SUBSTANCES ........................................... 270
26 STANDARDS .............................................................. 272
INDEX ............................................................................... 273
1 MEANS OF REPRESENTATION 8
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
All work marked with this symbol requires specialist knowledge and technical understanding. In the interest of your
own safety, have these jobs performed by an authorized KTM workshop. There, your motorcycle will be optimally
cared for by specially trained experts using the specialist tools required.
Indicates a page reference (more information is provided on the specified page).
1.2 Formats used
The typographical formats used in this document are explained below.
Specific name Identifies a proprietary name.
Name
®
Identifies a protected name.
Brandâ„¢ Identifies a brand available on the open market.
2 SAFETY ADVICE 9
2.1 Use definition - intended use
KTM sport motorcycles are designed and constructed to meet the normal demands of regular road operation and also for use on race
courses, but not for offroad use.
Info
The motorcycle is only authorized for operation on public roads in the homologated version.
2.2 Safety advice
A number of safety instructions need to be followed to operate the vehicle safely. Therefore, read this manual carefully. The safety instruc-
tions are highlighted in the text and are referred to at the relevant passages.
Info
The vehicle has various information and warning labels at prominent locations. Do not remove information/warning labels. If they
are missing, you or others may not recognize dangers and may therefore be injured.
2 SAFETY ADVICE 10
2.3 Degrees of risk and symbols
Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not
taken.
Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.
Caution
Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are not taken.
Warning
Identifies a danger that will lead to environmental damage if the appropriate measures are not taken.
11
2 SAFETY ADVICE 12
2.4 Overview of labels
B01298-10
2 SAFETY ADVICE 13
1 Information on putting into operation
2 Type label for Canada
3 Type label for the USA
4 Emission control information
5 Noise emission information
6 Chain tension information
7 Information on suspension setting
8 Information on locking of passenger seat
9 Information on fuel quality/engine electronics mapping
600961-01
Information on putting into operation
2 SAFETY ADVICE 14
B00592-01
Type label for Canada
600930-01
Type label for the USA
2 SAFETY ADVICE 15
B01299-01
Emission control information
B01300-01
Noise emission information
2 SAFETY ADVICE 16
600928-01
Chain tension information
B00594-01
Information on suspension setting
2 SAFETY ADVICE 17
100487-10
Information on locking of passenger seat
B00596-01
Information on fuel quality/engine electronics mapping
2.5 Reporting safety defects
If you believe that your vehicle has a defect which could cause an accident resulting in injury or death, you should immediately inform the
National Highway Traffic Safety Administration (NHTSA) in addition to notifying KTM North America, Inc.
If NHTSA receives multiple similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of
vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your
dealer, or KTM North America, Inc.
2 SAFETY ADVICE 18
To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–888–327–4236 or visit the website www.nhtsa.dot.gov, or
write to: NHTSA Headquarters, 1200 New Jersey Avenue, SE, West Building, Washington, DC 20590. You can also obtain other informa-
tion about motor vehicle safety from the Hotline.
2.6 Noise emission warranty
KTM Sportmotorcycle AG warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA noise standards.
This warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all subsequent buyers.
Warranty claims should be directed to:
KTM North America, Inc., Customer Support, 1119 Milan Ave., Amherst, OH 44001, USA
Phone: (440) 985–3553
www.ktmusa.com
KTM Canada, Inc., Customer Support, 1375-1 Marie-Victorin, Saint-Bruno, QC J3V 6B7
Phone: (450) 441–4451 x 4250
www.ktmcanada.com
2.7 Operating noise warning
This product should be checked for necessary repair or replacement parts if the motorcycle noise has increased significantly through use.
Otherwise, the owner may become subject to penalties under the applicable ordinances.
2.8 Consumer rights
Warranty claims should be submitted to a KTM workshop. If you are not satisfied, please contact:
KTM North America, Inc., Customer Support, 1119 Milan Ave., Amherst, OH 44001, USA
Phone: (440) 985–3553
www.ktmusa.com
KTM Canada, Inc., Customer Support, 1375-1 Marie-Victorin, Saint-Bruno, QC J3V 6B7
Phone: (450) 441–4451 x 4250
www.ktmcanada.com
Different rights may apply, according to national or regional legislation.
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KTM 1190 RC8 R EU/UK 2009 Owner's manual

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Motorcycles
Type
Owner's manual
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