Craftsman 917.99296 User manual

Operator's Manual

CRRFTSMRN°

III II II

LAWN TRACTOR

18.5 HR*42" Mower

,Electric Start

6 Speed Transaxle

Model No.

917.99296

• EspaSol, p. 32

I

This product has a low emission engine which operates I

differently from previously built engines. Before start the

you

P

engine, read and understand this Operator's Manual,

IMPORTANT: Foranswers toyourquestions

Read and follow all Safety about this product, Call:

Rules and Instructions before 1-800-659-5917

Sears Craftsman Help Line

operating this equipment. 5 am- 5 pm, Mon - Sat

Gasoline containing up to 10% ethanol (El0) is acceptable for use in this machine. The

use of any gasoline exceeding t 0% ethanol (El0) will void the product warranty,

Esta m_quina puede utilizar gasolina con un contenido de hasta el 10% de etanol (El0). El

uso de una gasolina que supere el 10% de etanol (El0) anulard la garantia del producto.

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman *Asratedbytheenginemanufacturer

581740849

Warranty .................................................. 2

Safety Rules ............................................ 3

Product Specifications ............................. 6

AssemblyfPre-Operation ......................... 8

Operation ............................................... 11

Maintenance .......................................... 17

Maintenance Schedule .......................... 17

Service and Adjustments ....................... 21

Storage .................................................. 26

Troubleshooting ..................................... 27

Sears Service .......................... Back Cover

Craftsman Riding Equipment Warranty

CRAFTSMAN FULL WARRANTY

FOR TWO YEARS from the date of purchase, all non-expendab]e parts ofthis riding equipment are

warranted against any defects in material or workmanship. A defective non-expendable part wi[I

receive free in-home repair or replacement if repair is impossible.

FOR FIVE YEARS from the date of purchase, the frame and front axle of this dding equipment are

warranted against any defects in material or workmanship.A defective frame or front axle will receive

free in-home repair or replacement if repair is impossible.

FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment

is warranted against any defects in material or workmanship (our testing proves that it will not hold a

charge). A defective battery will receive free in-home replacement.

ADDITIONAL LIFETIME LIMITED WARRANTY on CAST IRON FRONT AXLE (if equipped)

FOR AS LONG AS IT IS USED bythe originalowner after thefifthyearfrom the date ofpurchase,the

castironfrontaxle (ifequipped) ofthis ridingequipmentiswarranted against any defects inmaterial or

workmanship.With proofofpurchase,adefective castfrontaxlewilI receive freein-home replacement.

WARRANT_ "SERVICE

For warranty coverage details to obtainfree repair or replacement, call 1-800-659-5917 orvisitthe

web site: wve,v.craftsman.com

In all cases above, if part repair or replacement is impossible, the riding equipment wilt be replaced

free of charge with the same or an equivalent model.

All of the above warranty coverage is void if this riding equipment is ever used while providing

commercial services or if rented to another person.

This warranty cevers ONLYdefects inmaterialand workmanship.Warrantycoverage does NOTinclude:

• Expendable parts (except battery) that can wear out from normal use within the warranty period,

including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

° Standard maintenance servicing, oil changes, or tune-ups.

° Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,

stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or

maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused by

towing objects beyond the capability of the riding equipment, impacting objects that bend the

frame, axle assembly or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and

mechanical damage caused by improper storage, failure to use the proper grade and amount

of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding

equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused by fuef determined to be contaminated oroxidized

(stale). In general, fuel should be used within ;30days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty gives you specific lega] rights, and you may also have other rights which vary from

state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

2

_DANGER:This cutting machine is capable of amputating hands and feet and

throw!rig objects. Failure to observe the following safety instructions could result

m serious injury or death.

,_WARNING: Inorderto prevent acciden- • Neverdirect discharged materialtoward

tal starting when setting up, transporting, anyone. Avoid discharging material

adjusting or making repairs, always discon- against a wall or obstruction. Material

nect spark plug wire and placewire where may ricochet back toward the operator.

itcannot contact spark plug. Stop the blades when crossing gravel

surfaces,

_t, WARNING: Do not coast down a hill in • Do notoperate machine without the en-

neutral, you may lose control of the tractor, tire grass catcher, discharge chute, or

othersafety devices inplace andworking.

_WARNING: Tow only the attachments . Slow down before turning.

that are recommended by and comply with . Never leave a running machine unat-

specifications of the manufacturer of your

tractor. Use common sense when towing, tended. Always turn off blades, set

Operate only at the lowest possiblespeed parking brake, stop engine, and remove

when on aslope. Too heavy ofa load, while keys before dismounting.

on a slope, is dangerous, Tires can lose " Disengage blades when not mowing.

traction with the ground and cause you to Shut off engine and wait for all parts to

lose control of your tractor, come to acomplete stop before cleaning

the machine, removing the grasscatcher,

_WARNING: Engine exhaust, some of or unclogging the discharge chute.

its constituents, and certain vehicle compo- " Operate machineonlyin daylightorgood

nents contain or emit chemicals known to artificial light.

the State of California to cause cancer and " Do not operate the machine while under

birth defects or other reproductive harm. the influence of alcohol or drugs.

• Watch for traffic when operating near or

_WARNING: Battery posts,terminals and crossing roadways.

related accessories contain lead and lead • Useextracarewhenloadingorunloading

compounds, chemicals knowntotheStateof the machine into a trailer or truck.

Californiato cause cancer andbirth defects . AIwaysweareye protectionwhen operat-

or other reproductive harm. Wash hands ing machine.

after handling. - Data indicatesthat operators, age 60

years and above, are involved in alarge

I. GENERAL OPERATION percentage of ridingmower-related inju-

• Read, understand, andfollow aIlinstruc- des. These operators should evaluate

tions on the machine and in the manual their ability to operate the riding mower

before starting, safely enough to protectthemseives and

• Do not put hands or feet near rotating others from serious injury.

parts or under the machine. Keep clear " Followthe manufacturer's recommenda-

of the discharge opening at all times, tion forwheel weights orcounterweights.

• Only allow responsible adults, who are ° Keep machine free of grass, leaves or

familiar with the instructions,to operate otherdebris build-upwhich cantouch hot

the machine, exhaust/engine parts and burn. Do not

• Clear the area of objects such as rocks, allow the mower to plow leaves or other

toys, wire, etc,, which could be picked debris which can cause build-up to oc-

up and thrown by the blades, cur. Clean any oil or fuel spillage before

• Be sure the area is clear of bystanders operating or storing the machine. Allow

beforeoperating. Stop machine ffanyone machine to cool before storage.

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely

necessary. Always lookdown and behind

before and while backing.

!1.SLOPE OPERATION

Slopes are a major factor related to loss of

control and tip-over accidents, which can

result in severe injury or death. Operation

on all slopes requires extra caution. If you

cannot back upthe slopeor ffyou feel uneasy

on it, do not mow it.

• Mow up and down slopes, not across.

, Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain

could overturn the machine. Tall grass

can hide obstacles.

° Choose a low ground speed so thatyou

will not haveto stop or shift while on the

slope.

• Do notmowon wet grass. Tires may lose

traction.

Always keep the machine in gear when

going downslopes. Do not shiftto neutral

and coast downhill.

• Avoid starting, stopping, or turning on a

slope. Ifthetires Iosetraction, disengage

the blades and proceed slowly straight

down the slope.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating machine

with grass catchers orother attachments;

they can affect the stability of the ma-

chine. Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground,

, Do not mow near drop-offs, ditches,

or embankments. The machine could

suddenly roll over ff a wheel is over the

edge or if the edge caves in.

Iil, CHILDREN

_[_WARNING: CHILDREN CAN BE INJURED

BYTHISEQUIPMENT.The American Acade-

my of Pediatrics recommends that children

be a minimum of 12 year of age before op-

erating a pedestrian controlled lawn mower

and a minimum of 16 years of age before

operating a riding lawn mower.

Tragic accidents can occur if the operator

is not alert to the presence of children,

Children are often attracted to the machine

and the mowing activity, Never assume

that children wilt remain where you last

saw them.

• Keep children out of the mowing area

and inthe watchful care of a responsible

adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Never carrychildren, evenwith theblades

shutoff. Theymayfall offand beseriously

injured or interfere with safe machine

operation, Childrenwho have been given

ridesin the past may suddenly appear in

the mowing area for another ride and be

runover or backed over by the machine.

• Never allow children to operate the ma-

chine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may block your view of a child.

IV, TOWING

° Tow only with a machine that has a hitch

designed fortowing. Do not attachtowed

equipment except at the hitch point.

- Fol[owthe manufacturer's recommenda-

tion forweight limits fortowed equipment

and towing on s_opes.

° Never allow children or others in or on

towed equipment.

• Onslopes, theweight ofthe towed equip-

ment may cause loss oftraction and loss

of control.

• Travel slowly and allow extra distance to

stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam-

age, use extreme care in handling gasoline.

Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

° Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool

before refueling.

• Never fuelthe machine indoors.

• Never storethe machine orfuel container

where there isan open flame, spark, or

pilot lightsuch as on a water heater or

other appliances.

• Never fill containers inside a vehicle or

on atruck or trailer bed with plastic liner,

Always place containers on the ground

away from your vehicle when filling.

4

• Remove gas-powered equipment from

the truck or trailer and refuel it on the

ground. Ifthis is not possible, then refuel

such equipmentwith aportable container,

rather than from a gasoline dispenser

nozzle.

• Keep the nozzle in contact with the rim

of the fuel tank or container opening at

all times until fueling iscomplete, Do not

use a nozzle lock-open device.

• Iffuetis spilled onclothing, change cfoth-

ing immediately.

• Neveroverfillfueltank, Replacegas cap

andtighten securely,

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tightto be surethe

equipment is in safe working condition,

• Nevertamperwith safetydevices. Check

their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage and remove anyfuel-soaked de-

bris. Allow machinetocool beforestoring.

• If you strike a foreign object, stop and

inspectthe machine. Repair,ifnecessary,

before restarting.

• Never make any adjustments or repairs

with the engine running,

• Checkgrasscatchercomponentsandthe

discharge chute frequently and replace

with manufacturer's recommended parts,

when necessary.

• Mowerbladesaresharp. Wraptheblade

or wear gloves, and use extra caution

when servicing them.

• Checkbrakeoperationfrequently. Adjust

and service as required.

• Maintain orreplace safetyand instruction

labels, as necessary.

• Be sure the area is clear of bystanders

beforeoperating. Stop machine ffanyone

enters the area.

• Never carry passengers.

• Do notmow in reverse unless absolutely

necessary.Always lookdown and behind

before and while backing.

• Never carry children, even with the

blades shut off. They may fall off and

be seriously injured or interfere with safe

machine operation. Children who have

been given rides inthe pastmay suddenly

appear in the mowing area for another

ride and be run over or backed over by

the machine.

• Keep children out of the mowing area

and in the watchful care ofa responsible

adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

- Before and while backing, took behind

and down for small children.

• Mow up and down slopes (15° Max), not

across,

• Choose alow ground speed so that you

will not have to stop or shift while on the

slope.

• Avoid starting, stopping, or turning on a

slope. Ifthetireslosetraction, disengage

the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and

back down slowly.

• Do nottumon slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

• When loading or unIoadingthis machine,

do not exceed the maximum recom-

mended operation angle of I5 °.

PRODUCT SPECIFICATIONS

Gasoline Capacity 1,50 Gal!ons/5,67 L

and type: Regular Unleaded

Oil Type: 8AE 30 (above 32°F/0°C)

(API: 8G-SL) SAE 5W30 (below 32°F/0_C

Oil Capacity: W/FiJter: 56 Ozji.65 L

W!out Filter: 48 Oz./I.4 L

Spark Plug: Champion RC12YC

(Gap: ,030"/0,76 mm)

Charging 3 Amps Battery

System: 5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230

Case size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs.t62-75 Nm

CONGRATULATIONS onyour purchase of

a new tractor. It has been designed, engi-

neeredand manufacturedto giveyouthe best

possible dependability and performance.

Should you experienceany problemyou can-

not easily remedy, please contact a Sears or

other qualified service center.We have com-

petent,well-trained representatives andthe

proper tools to service or repair this tractor.

Please read and retain this manual. The

instructionswilt enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

o Follow aregular scheduleinmaintaining,

caringfor and usingyourtractor.

• Follow instructionsunder "Maintenance"

and "Storage" sectionsofthismanual.

, Wear proper Personal ProtectiveEquip-

ment (PPE) whileoperatingthismachine,

including (at aminimum) sturdyfootwear,

eye protection, and hearing protection.

Do not mow in shorts andlor open toed

footwear.

° Always letsomeone knowyou are outside

mowing.

_ILWARNtNG: This tractor isequipped with

an internalcombustion engineand shouldnot

be used on or near any unimproved forest-

covered, brush-covered or grass-covered

land unless the engine's exhaust system is

equipped with a spark arrestor meeting ap-

plicable local orstate laws (ifany). Ifa spark

arrestor is used, it should be maintained

in effective working order by the operator.

InthestateofCaliforniathe above isrequired

by law(Section 4442 ofthe California Public

Resources Code). Other states may have

similar laws. Federal laws apply on federal

lands. A spark arrester for the muffler is

availablethrough yournearest Searsservice

center (See REPAIR PARTS manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur-

chase. Your new Craftsman® product is

designed and manufactured for years of

dependable operation. But like all products,

itmay require repairfromtimetotime. That's

when havingaRepair Protection Agreement

can save you money and aggravation,

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's includedinthe Agreement:

• Expertservice byour 12,000professional

repair specialists.

• Unlimited service andnochargefor parts

and labor on afl covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not

covered bythe agreement; also, 10%off

regular price of preventivemaintenance

check.

• Fast help by phone - phone support

from aSears representative on products

requiring in-home repair,plus convenient

repair scheduling.

Once you purchase theAgreement, asimp_e

phone call isallthat ittakes for you tosched-

uleservice.Youcan call anytimeday ornight,

or schedule a service appointment online.

Sears has over 12,000 professionalrepair

specialists, who have access to over 4,5

million quality parts and accessories. That's

the kindofprofessionalism youcan counton

to help prolongthe life ofyour new purchase

for years to come. Purchase your Repair

Protection Agreement today!

Some limitations and exclusions apply.

For pricesand additional information call

1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water

heaters, andother major home items, inthe

U.S.A. call 1-800-4-MY-HOME®

Steering Wheel

Steering Wheel Adapter

Steering

/

t \

k /

Steering Wheel Insert

JL

l t

t t

L L

_eedng Boot

(1) 8olt

(1) Large Flat Washer

Steering Extension Shaft

(1} Lock Washer

(1) Seat

Seat

©

(1) Lock Washer

(1) Large Fiat Washer

(1) Bolt

Keys

Key(e)

Oil Drain Extension

Slope Sheet

'(our new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to ensure proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set witl make assembly

easier, Standard wrench sizes are listed.

(1) 5/16" wrench Utility knife

(2) 7/16" wrenches Tire pressure gauge

(2) 1/2" wrenches Pliers

(1) 9/16" wrench

When right or left hand is mentioned in this

manual,itmeanswhenyouare intheoperating

position (seated behind thesteering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose partsand

parts cartons from carton.

o Cut along dotted lines on all four pan-

els of carton. Remove end panels and

lay side panels flat.

• Check for any additional loose parts or

cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

TO CHECK BATTERY

1. Liftseat to raised position,

NOTE: ifthis battery is putinto service after

month and year indicated on label (label is

located between terminals) charge battery

for minimum of one hour at6-10 amps. (See

"BATTERY" inMaintenance section of this

manual for charging instructions).

• For battery and battery cable installation

see "REPLACING BATTERY" in the

"Service and Adjustments" section in

this manual.

Label

TO INSTALL STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lowersteering

shaft.

2. Place tabs ofsteering bootover tab slots

in dash and push down to secure,

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointingstraight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension,

5, Position steering wheeiso cross barsare

horizontal (left to right) and slide inside

boot and onto adapter.

6. Assemble large flatwasher, lock washer,

bolt and tighten securely,

7. Snap steering wheel insert into center of

steering wheel.

8. Remove protective materials from tractor

hood and grill.

IMPORTANT: Check for and remove any

staples inskid that may puncture tireswhere

tractor is to roll off skid,

![_;:_..-----_Insert

* ---BOlt I( 11

LaroeF .t

wo=.o,

r T_-.--J)--__

\_-_{_,_/ ---Steering

"'---_"_"y Wheel

F,°,_-

:--_L._._.---_Steering

' ' Boot

_Adapter

n

Steering , Shaft

"<.:.-. "_',42

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knobandflatwasher

securing seat to cardboard packing and

set aside for assembly of seat to tractor.

2, Pivot seat upward and remove from the

cardboard packing, Remove the card-

board packing and discard,

3. Place seat onseat pan so head ofshoul-

der bolt is positioned over large slotted

hole in pan.

4. Push down seat toengage shoUlder bolt

inslotand pullseattowards rear oftractor.

5. Pivotseat andpanforJvardand assemble

adjustment knob and flatwasher loosely.

Do not tighten,

6, Lower seat into operating position and

sit in seat.

7. Slide seat until acomfortable positionis

reached whichallows youto pressclutch/

brake pedal all the way down.

8, Get off seat without moving its adjusted

position.

9. Raise seatand tighten adjustment knob

securely.

SeatPan_ulder

FlatWasher

-..

Ad

NOTE: You may now roll your tractor off

the skid. Fotlow the instructions below to

remove the tractor from the skid,

WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Raise attachment lift lever to its highest

position.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place gearshift lever in neutral position,

4. Roll tractor forward off skid.

5. Remove banding holding the deflector

shield up against tractor.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

Thetires onyour tractor were overinflated at

the factory for shipping purposes, Correct

tire pressure is important for best cutting

performance.

° Reduce tire pressure to PSI shown on

tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO LEVEL

MOWER" in the Service and Adjustments

section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts in

the Service and Adjustments section of this

manual, Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

check to see that the brake is operating

properly. See "TO CHECK BRAKE" in the

Service and Adjustments section of this

manual.

9

_ CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

Quality Product.

Please review the following checklist:

All assembly instructions have been

completed.

J No remaining loose parts in carton.

if Batteryispropedy prepared and charged.

Seat is adjusted comfortably and tight-

ened securely.

d" All tires are properly inflated. (Forship-

ping purposes, thetires were overinflated

at the factory).

J Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling),

d" Check mower and drive belts. Be sure

they are routed propedy around pulleys

and inside all belt keepers.

J" Checkwiring. Seethat a_lconnectionsare

stillsecure andwiresarepropertyclamped.

While learning howto useyourtractor,payex-

tra attention tothe following importantitems:

_I Engine oil is at proper level.

d" Fueltank isfilled with fresh, clean, regular

unleaded gasoline.

J Become familiar with all controls, their

location and function. Operate them

before you start the engine.

J Besure brake system isinsafe operating

condition.

J Be sure Operator Presence System and

Reverse Operation System (ROS) are

working propedy (See the Operation and

Maintenance sections in this manuat).

10

These symbols may appear on your tractor or in literature supplied with the product. Learn

and understand their meaning,

R N H i ,.i

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING CRAKE MOWER HEIGHT

OPERATION

SYSTEM(_os_

LIGHTS ON FUEL BATTERY REVERSE FORWARD

AI-rACHMENT ATTACHMENT DANGER, KEEP HANDS

CLUTCH DISENGAGE_ CLLrrC_t EHGAGEO AND FEET AWAV

FREE WHEEL

(Autamatic Models only)

IGNITION SWITCH

MOWER LIFT

CRD_E CONTROL CLUTCHfSRAKE

PEDAL

KEEP AReA CLEAR SLOPE HAZARDS

(SEE SAFetY RULES SECTION)

&

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can /_,

result in death, serious injury "_

and!or property damage.

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury'.

CAUTION when used without the alert symbol

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage,

11

KNOW YOUR TRACTOR

READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of vari-

ous controls and adjustments. Save this manual for future reference.

Attachment

Clutch Lever

Ignition "ON"

Switch Position

Lever

Plunger

Throttle!Choke Attachment

Control Lift Lever

Clutch/Brake 'Height

Pedal _Adjustment

Indicator

Parking

Brake

r Shift

Lever

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH LEVER - Used to

engage the mower blades, or other attach-

ments mounted to your tractor.

ATTACHMENT LIFT LEVER- Used toraise,

lower, and adjust the mower deck or other

attachments mounted to your tractor,

CLUTCH/BRAKE PEDAL - Used for de-

clutching and braking thetractor andstarting

the engine.

GEARSHIFT LEVER - Selects the speed

and direction of the tractor,

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVERPLUNGER- Usedtorelease at-

tachment liftleverwhen changingitsposition.

PARKING BRAKE - Locks clutch/brake

pedal into the brake position,

REVERSE OPERATION SYSTEM (ROS)

"ON" POSITION - Allows operation of

mower deck or other powered attachment

while in reverse.

THROTFLE/CHOKE CONTROL- Usedfor

starting and controlling engine speed.

12

|

The operation of any tractor can result in foreign objects thrown into the eyes,!

which can result in severe eye damage. Always wear safety glasses or eye_

shields while operating your tractor or performing any adjustments or repairs,r

We recommend standard safety glasses or a wide vision safety mask wornI

over spectacles, n

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leavethe seatwithout first settingthe parking

brake will shut off the engine.

1. Depress clutch/brake pedal into full

"BRAKE" position and hold.

2. Place parking brakelever in "ENGAGED"

position and release pressure from

clutch/brake pedal. Pedal should remain

in "BRAKE" position. Make sure parking

brake will hold tractor secure.

AttachmentClutch

Throttle!Choke Lever"Engaged"

Control Position

Ignition Key

Position

Gear Shift

Lever

Clutch/

Brake Parking

Pedal Brake

"Disengaged" "Engaged"

Position Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment

clutch control tothe disengaged position.

GROUND DRIVE-

• Tostop ground drive,depress brake pedaI

all the way down.

• Move gearshift lever to neutral position.

ENGINE -

• Move throttle control to fast position.

NOTE: Failure to move throttle control to

fast position before stopping may cause

engine to "backfire".

• Turn ignition key to "STOP" position and

remove key, Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in

any position other than "STOP" will cause

the battery to discharge and go dead.

NOTE: Under certain conditions when

tractor isstanding idlewith the engine run-

ning, hot engine exhaust gases may cause

"browning" of grass. Toeliminate this pos-

sibility, always stop engine when stopping

tractor on grass areas.

_kCAUTION: Always stop tractor com-

pletely, as described above, before Feaving

the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full speed (fast).

- Operating engine at less than ful! speed

(fast) reduces engine's operating effi-

ciency.

• Full speed (fast) offers the best mower

performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal

depressed and gearshift lever in neutral

position.

2. Move gearshift leverto desired position,

3. Slowly release clutch/brake pedalto start

movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so willshorten the useful life

of your transaxle.

13

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever

determines the cutting height.

° Grasp lift lever.

• Press plunger with thumb and movelever

to desired position.

The cutting height range is approximately

1-1/2 to 4". The heights are measured from

the ground to the blade tip with the engine

not running. These heights are approximate

and may vary depending upon soil condi-

tions, height of grass and types of grass

being mowed,

• The average lawn shouId be cut to ap-

proximately2-1/2" during the coolseason

and to over 3" during hot months. For

healthier and better looking lawns, mow

often and after moderate growth.

• For best cutting performance, grass over

6" in heightshould be mowed twice. Make

the first cut relatively high; the second to

desired height.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by

the operator to travel in the reverse direction

with the attachment clutch engaged will shut

off the engine unless ignition key is placed

in the ROS "ON" position,

_,WARNING: Backing up with the at-

tachment clutch engaged while mowing is

stronglydiscouraged, Tumingthe ROS"ON",

to allow reverse operation with the attach-

ment clutch engaged, should only be done

when the operator decides it is necessary to

reposition the machine with the attachment

engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION

SYSTEM -

Only use if you are certain no children or

otherbystanders wiltenterthemowing area.

1. Depress clutch!brake pedal all the way

down and hold.

2. With engine running, turn ignition key

counterclockwise to ROS "ON" position.

3. Look down and behind before and while

backing.

4. Move gear shift lever to reverse (R)

position and siowiy release clutch/brake

pedalto start movement.

5. When use of the ROS is no longer

needed, turn the ignitionkey clockwise

to engine "ON" position.

ROS "ON" Position

Engine"ON" Position

(Normal Operating)

TO OPERATE ON HILLS

_WARNING: Do not driveupordownhills

with slopes greater than 15° and do not

drive across any slope, Use the slope guide

provided at the back of this manual.

- Choosetheslowestspeed before starting

up or down hills.

• Avoid stopping or changing speed onhilts.

• If stopping is absolutely necessary, push

dutch/brake pedal quickly to brake posi-

tion and engage parking brake.

• Move gearshift leverto lstgear. Besure

you have allowed room for tractor to roll

slightly as you restart movement.

• To restart movement, slowiy release park-

ingbrake and clutch/brake pedal.

• Make atl turns slowly,

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine. You must

remain fully and centrally positioned in the

seatto preventthe engine from hesitating or

cutting off when operating your equipment

on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging attach-

ment clutch control.

14L

TO STOP MOWER BLADES

Disengage attachment clutch control.

_I_cAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector shield

in place.

AttachmentClutch

Throttle/Choke Lever"Engaged"

Control Position

Ignition Key

Position

Gearshift

Lever

Clutch]

Brake Parking

Pedal Brake

"Disengaged" "Engaged"

Position Position

TO TRANSPORT

• Raise attachment lift lever to its highest.

, When pushing or towing your tractor,en-

sure gearshift lever is in neutral position.

• Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage when

transporting yourtractoron atruck oratrailer,

ensure hoodisclosed and securedto tractor.

Use an appropriate means of tying hood to

tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor, Use

common sense when towing. Too heavy of

a load, while on aslope, isdangerous. Tires

can lose traction with the ground and cause

you to lose control of your tractor,

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The en!f_neinyour tractor has been shipped,

from the factory, already filled with summer

weight oil.

1. Check engine oil with tractor on Ievet

ground.

2. Remove oil fill cap/dipstick and wipe

clean,reinsert the dipstick and screw cap

tight, wait for afewseconds, remove and

read oil level. If necessary, add oil until

"FULE' mark on dipstick isreached. Do

not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil

viscosity chart inthe Maintenance section

of this manual).

• Tochange engine oil,seethe Maintenance

section inthis manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increasecarbon and lead oxide deposits

and reduce valve life). Do not mix oil with

gasoline. Purchase fuel in quantities that

can be usedwithin 30 days to ensure fuel

freshness,

_,CAUTION: Wipe offanyspitled oil orfuel.

Do not store, spill or use gasoline near an

open flame.

IMPORTANT: When operating in tem-

peratures below32°F(0°C), usefresh, clean

winter grade gasoline to help ensure good

cold weather starting.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separation

andformation ofacids during storage. Acidic

gas candamagethe fuelsystem ofan engine

while instorage, To avoid engine problems,

the fuel system should be emptied before

storage of30 days or longer. Drain the gas

tank, start the engine and let it run until the

fuel lines and carburetor are empty. Use

fresh fuel next season. See Storage Instruc-

tions for additional information. Never use

engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

15

TO START ENGINE

When starting the engine for the first time or

if the engine has run out of fuel, it wilt take

extra cranking time to move fuel from the

tank to the engine.

1, Siton seat in operating position, depress

clutch/brake pedal andset parking brake.

2. Ptace gear shift lever in neutral position.

3. Move attachment clutch to disengaged

position.

4, Move throttle control to choke position.

NOTE" Before starting, read the warm and

cold starting procedures below.

5, Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do not run

starter continuously for more thanfifteen

seconds per minute, tfthe engine does

not start after several attempts, move

throttle control to fast position, wait a

few minutes and try again. If engine still

does not start, move the throttle control

back to the choke position and retry,

WARM WEATHER STARTING

(50°F (10°O) and above)

6. When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive

can now be used. If the engine does

not accept the load, restart the engine

and allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING

(50°F (10°C) and below)

6. When engine starts, leavethrottle control

in choke position until engine warms up

and begins to run roughly. Once rough

running begins, immediately move the

throttle controlto thefast position. Engine

warm-up maytake from severalseconds

to several minutes (the colder the tem-

perature, the longer the warm-up).

• The attachments can also be used

during the engine warm-up period.

NOTE: Ifata highaltitude (above 3000 feet)

or in cold temperatures (below 32°F (0°C))

the carburetor fuel mixture may need to be

adjusted for best engine performance (see

"TO ADJUST CARBURETOR" inthe Service

and Adjustments section of this manual).

MOWING TIPS

- Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should beproperly leveled for best

mowing performance. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

• The left hand side of mower should be

used for trimming,

• Drivesothat clippings aredischarged onto

the area that has already been cut. Have

the cutarea to the rightof the tractor. This

will result in a more even distribution of

clippings and more uniform cutting.

• When mowing large areas, start byturning

tothe right sothat clippings will discharge

away from shrubs, fences, driveways,

etc. After one or two rounds, mow in the

opposite direction making left hand turns

until finished.

* If grass is extremely tall, it should be

mowed twice toreduce load and possible

fire hazard from dried clippings. Make

first cut relatively high; the second to the

desired height.

• Do notmowgrasswhen itiswet. Wetgrass

will plug mower and leave undesirable

clumps. Allow grasstodry before mowing.

. Always operate engine at full throttle

when mowing to ensure better mow-

ing performance and proper discharge

of material. Regulate ground speed by

selecting alow enough speed to give the

mower cutting performance as welt asthe

quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and

give best performance of the attachment

being used,

16

MAINTENANCE

SCHEDULE

i

Check Brake Operation

T CheckT!rePressure

R

A

C

T

0

R

Ch_¢_ Operator Pi_sen_ & ROS Systems

Check for Loose Fasteners

Check/Replace Mower Blades

Lubrication Chart

Check Battery Levet

Clean Battery and Terminals

Check Transaxle Cooling

Cheek Mower Levelness

Check V-Belts

,_heck Eaq,.e Oil Level I_ _ i i i

3hanF_e Engine Oil (with,oil filter) i

_,hange Enqine Oil.(without oil filter:

N_ 3lean Air F!,!!er

G .,c{ean A_r Screen,

Inspect MuffleriSparkArreste[

N Replace Oi F to; ( f equ pped)

E Clean Encj[ne Cooling F ns .......

Replace Spark Plug,

Replace Air Filter Paper Cadddge .......

Replace Fuel Fi!ter ,,,

1 - Change more otten when operating unde_ e heavy _oed Of

in high ambient temperat_aras,

2 - Se_ice mete often wher_ operating in dirty or (_usty condilior_s.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value

from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made

periodicaltyto properly maintain your tractor,

At least once a season, check to see if

you should make any of the adjustments

described in the Service and Adjustments

section of this manual,

• At least once a year you should replace

the spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plug and clean air filter assure

proper air-fuel mixture and help your en-

gine run better and last longer.

,,u

BEFORE EVERY EVERY E_#ERY ,,,, ,L EV£RY EVERY BEFORE

F..&CR 8 25 58 100 SEASON STORAGE

USE HOURS HOURS HOURS HOURS

....V" v" ........

v' v'

i/

Is" V' v"

V#3 .....

v' v'

v'

v' •

v'

v*,_ v"

J_

i/

_, ,,,

_'_

i/

-3 _ RepIa0e blades more often when mowing in sandy soil,

4 - Not mquirecl i! equipped with maintenanoe-#e_ battery.

LUBRICATION CHART

(])Steering Pivot Bolts

d) Spindle_f---/'_[_--(_) Spindle

_Front -j e=:-_ x,.X_-_-J _hFer_nt

Wheel j _ .¢_£:"\h vv .

Bearing .._ _ .... _. Bearing

Zerk /_ __'_ZerK

Steering" f--"/ _ _'-' \_.

Sector Gear F ( (-'_=_ @ Engine

Teeth It [==___

LL CI

(_)General Purpose Grease

(_)Refer to Maintenance"ENGI NE" Section.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation,

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation,

5. Check for loose fasteners.

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bearings.

Viscous lubricants will attract dust and dirt

thatwill shorten the life ofthe self-lubricating

bearings. Ifyoufeelthey mustbe Iubricated,

use only a dry. powdered graphite type

lubricant sparingly.

17

TRACTOR

Always observe safety rules when perform-

ing any maintenance.

BRAKE OPERATION

if tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be serviced. (See "TO CHECK

BRAKE" in the Service and Adjustments

section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See the side of tires for proper PSI.)

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

" • Avoid stumps, stones, deep ruts, sharp

objects and other hazards that maycause

tire damage.

NOTE: To seal tire puncturesand prevent

flat tires due to slow leaks,tire sealant may

be purchased from your local parts dealer.

Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse

operation systems are working properly. If

your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed, and the

attachment clutch control is in the disen-

gaged position.

CHECK OPERATOR PRESENCE SYSTEM

° When the engine isrunning, any attempt

bythe operator to leave the seat without

first settingthe parking brake should shut

off the engine.

• When the engine is running and the at-

tachment clutch is engaged, any attempt

by the operator to leave the seat should

shut off the engine.

• The attachmentclutch should never oper-

• ate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS)

SYSTEM

• When the engine isrunningwiththe ignition

switch inthe engine "ON" position and the

attachment clutch engaged, any attempt

bythe operator to drive in reverse should

shut off the engine.

o Whenthe engine isrunningwiththe ignition

switch in the ROS "ON" position and the

attachment clutch engaged, any attempt

by the operator to drive in reverse should

NOT shut offthe engine.

Ros "On" Engine +'On"Position

Position (Normal Operating)

BLADE CARE

Forbest resultsmowerblades must besharp.

Replace worn, bent or damaged blades.

,_ CAUTION: Use onlyareplacement blade

approvedbythe manufacturer ofyourtractor.

Using a blade not approved by the manu-

facturer of your tractor is hazardous, could

damage yourtractor and void yourwarranty,

BLADE REMOVAL

1. Raise mower to highest position toallow

access to btades.

NOTE: Protectyour handswithgloves and/

or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter-

clockwise.

3. Instal[ new blade with stamped "GRASS

SIDE" facing the ground,

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on

mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 R+Lbs./62-75 Nm)+

IMPORTANT: Special blade bolt is heat

treated,

Star

Center Hole

Blade Bolt Mandrel

(Special) "-'1_"" Assembly

BATTERY

Your tractorhas a battery chargingsystem

whichissufficientfor normal usel However,

periodic chargingofthe battery withan au-

tomotivecharger willextend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

o Recharge at 6-10 amperes for I hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

18

TO CLEAN BATTERY AND TERMINALS

Corrosionand dirtonthe batteryandterminals

can cause the battery to "leak" power.

1. Remove terminal guard,

2. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry,

4, Clean terminals and battery cable ends

with wire brush until bright,

5. Coat terminals with grease or petroleum

jelly.

6. Reinstall battery (See "REPLACING

BA-FFERY" in the Service and Adjust-

ments section of this manual).

TRANSAXLE MAINTENANCE

Keeptransaxle free from build-up ofdirt and

chaff which can restrict cooling.

Do not attempt to clean transaxte while

engine is running or while the transaxle is

hot, To prevent possible damage to seals,

do not use high pressure water or steam to

clean transaxle,

V-BELTS

Check V-beltsfordeterioration andwear after

100hours of operation andreplace ifneces-

sary. The belts are not adjustable. Replace

belts ifthey begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with

API service classification SG-SL. Select the

oil's SAE viscosity grade according to your

expected operating temperature.

NOTE: Although multi-viscosity oils (5W30,

10W30etc.)improve starting incoldweather,

they will result in increased oil consumption

when used above 32°F/0°C, Check your

engine oil level morefrequentlyto avoid pos-

sible enginedamagefrom running Iowon o&

Changethe oilafter every 50 hours ofopera-

tion or at least once a year if the tractor is

not used for 50 hours in one year,

Checkthe crankcase oil levelbefore starting

the engine and after each eight (8) hours

of operation. Tighten oil fil! cap/dipstick

securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SG-SL,

1, Ensure tractor is on level surface,

2. Oil will drain more freely when warm.

3. Catch oil in a suitable container.

4. Remove oil fill cap/dipstick. Be careful

notto allow dirt to enter the engine when

changing oil.

CAUTION: If engine has been operated for

anextended period oftime immediately prior

to draining oil, oil will be hot,

DrainHold)/ 1

in Plug

_Oil Drain_ I

Extension_

5. Slide oil drain extension under oil drain

hole (drain hole may be flush with or

protrude from engine block side wall),

6. Ensure back face of oil drain extension

is flush with engine side wall.

7. Ensure bottom lip of oil drain extension

is lined up with bottom of oil drain hole.

8. Position a container to catch oil directly

under front end of oil drain extension,

9, Slide a 1/2" (12 point) socket mounted

on an extension onto oil drain plug.

10.Loosen plug while holding the oil drain

extension firmly in place.

t 1.Drain oil into container.

12.After oil has drained completely, reinstall

oil drain plug. (Do not tighten more than

13 Ft. LbsJ18 Nm,)

13.Refillenginewith oilthrough oilfill dipstick

tube, Pour slowly. Do not overfill. For

approximate capacity see "PRODUCT

SPECIFICATIONS" section of this

manual,

14.Use gauge on oil fill cap/dipstick for

checking level. Ensure dipstick cap is

tightened securely for accurate reading.

Keepoilat"FULE'line on dipstick. Tighten

cap ontothe tubesecurely when finished.

19

AIR FILTER

Your engine will not run properly using a

dirty air filter. Service air cleaner more often

under dusty conditions. See engine manual.

CLEAN AIR SCREEN

Air screen mustbe kept free ofdirt and chaff

to prevent engine damage from overheating.

Clean with awire brush or compressed airto

remove dirt and stubborn dried gum fibers.

ENGINE COOLING SYSTEM

Debris may clog the engine's air cooling

system. Remove blower housing and clean

the area shown to prevent overheating and

engine damage.

Clean

And

ebns

MUFFLER

Inspect and replace corroded muffler and

sparkarrester (ifequipped)asitcouldcreate

afire hazard and/or damage.

SPARK PLUG(S)

RepIace spark ptug(s) at the beginning of

each mowing season or after every 100

hours of operation, whichever occursfirst.

Spark plug type and gap setting are shown

in "PRODUCT SPECIFICATIONS" section

o/this manual,

IN-LINE FUEL FILTER

The fuel filter should be replaced once each

season. If fuelfilter becomes clogged, ob-

structing fuel f!owto carburetor, replacement

is required.

!. With engine cool, remove filter and plug

fuel linesections.

2. Place newfuel filter in position infuel line

with arrow pointing towards carburetor.

3. Ensure there are no fuel line leaks and

clamps are properly positioned.

4, ]mmediatelywipe up anyspilled gasoline.

amp

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose or pressure washer to clean your

tractor unless the engine and transmis-

sion are covered to keep water out. Water

in engine or transmission will shorten

the useful life ofyour tractor. Use com-

pressed air or a ]eaf blower to remove

grass, leaves and trash from tractor and

mower,

20

Page is loading ...

Craftsman 917.99296 User manual

Craftsman 917.99296 User manual

in other languages

Other documents