E1250B

Wacker Neuson E1250B, E1250P, E1250S User manual

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Operator’s manual
Hydronic Surface Heater
E1250
Machine Type E1250
Material number 5200016691
Version
09
Date 11/2020
Language [us]
5200016691
Foreword
2
Operator’s manual | E1250 | 5200016691 | 11/2020 | [us]
1 Foreword
This heater is suitable for outdoor use only!
WARNING
General hazard
Failure to comply with the precautions and instructions provided with this
heater can result in death, serious bodily injury, and property loss or damage
from hazards of fire, explosion, burn, asphyxiation, carbon monoxide poison-
ing, and/or electrical shock.
Only persons who can understand and follow the instructions should
use or service this heater.
If you need assistance or heater information such as an instruction man-
ual, label, etc., contact the manufacturer.
WARNING
Work site fire, burn, inhalation, and explosion hazards
Keep solid combustibles, such as building materials, paper, or card-
board at a safe distance away from the machine as recommended by
the instructions.
Never use this machine in spaces which do or may contain volatile or
airborne combustibles, or products such as gasoline, solvents, paint
thinner, dust particles, or unknown chemicals.
WARNING
Not for home or recreational vehicle use
Operate the machine only for applications specified in Machine Description
and Intended Use.
What to do if you smell gas
1. Do not try to light any appliance.
2. Do not touch electrical switches; do not use any phone in your building.
3. Immediately call your gas supplier from a neighbor’s phone. Follow the
gas supplier’s instructions.
4. If you cannot reach your gas supplier, call the fire department.
Foreword
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This heater is designed and approved for use as a construction heater in ac-
cordance with Standard ANSI Std Z21.13, UL Stds 726, CSA Std C22.2 No.
3, CSA Std B140.0 & B140.7.
The installation must conform to the requirements of the authority having ju-
risdiction or, in the absence of such requirements, to the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, and/or Natural Gas and Propane Installation
Code, CAN/ CSA B149.1.
The machine, when installed, must be electrically bonded to ground in accor-
dance with the requirements of the authority having jurisdiction or, in the ab-
sence of such requirements, with the National Electrical Code, ANSI/NFPA
70, and/or the Canadian Electrical Code Part I, CSA C22.1, Electrical Code.
Read and save these instructions
This manual contains important instructions for the machine models below.
These instructions have been written expressly by Wacker Neuson America
LLC and must be followed during installation, operation, and maintenance of
the machines.
Machine Iten Number Revisions
E1250 B 5200007613 All
E1250 B 5200012353 All
E1250 S 5200012355 All
E1250 P 5200012357 All
Machine identification
A nameplate listing the model number, item number, revision number, and
serial number is attached to this machine. The location of the nameplate is
shown below.
wc_gr011938
Fig.1: E1250 nameplate
Serial number (S/N)
For future reference, record the serial number in the space provided below.
You will need the serial number when requesting parts or service for this ma-
chine.
1
Foreword
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Serial Number:
Machine documentation
From this point forward in this documentation, Wacker Neuson America
LLC will be referred to as Wacker Neuson.
Keep a copy of the operator’s manual with the machine at all times.
For spare parts information, please see your Wacker Neuson dealer, or
visit the Wacker Neuson website at http://www.wackerneuson.com/.
When ordering parts or requesting service information, be prepared to
provide the machine model number, item number, revision number, and
serial number.
Expectations for information in this manual
This manual provides information and procedures to safely operate and
maintain the above Wacker Neuson model(s). For your own safety and
to reduce the risk of injury, carefully read, understand, and observe all in-
structions described in this manual.
Wacker Neuson expressly reserves the right to make technical modifica-
tions, even without notice, which improve the performance or safety
standards of its machines.
The information contained in this manual is based on machines manu-
factured up until the time of publication. Wacker Neuson reserves the
right to change any portion of this information without notice.
The illustrations, parts, and procedures in this manual refer to Wacker
Neuson factory-installed components. Your machine may vary depend-
ing on the requirements of your specific region.
CALIFORNIA Proposition 65 Warning
Combustion exhaust, some of its constituents, and certain vehicle compo-
nents contain or emit chemicals known to the State of California to cause
cancer and birth defects or other reproductive harm.
Laws pertaining to spark arresters
NOTICE
State Health Safety Codes and Public Resources Codes specify that in cer-
tain locations spark arresters be used on internal combustion engines that
use hydrocarbon fuels. A spark arrester is a device designed to prevent acci-
dental discharge of sparks or flames from the engine exhaust. Spark ar-
resters are qualified and rated by the United States Forest Service for this
purpose. In order to comply with local laws regarding spark arresters, consult
the engine distributor or the local Health and Safety Administrator.
Foreword
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Manufacturer’s approval
This manual contains references to approved parts, attachments, and modi-
fications. The following definitions apply:
Approved parts or attachments are those either manufactured or pro-
vided by Wacker Neuson.
Approved modifications are those performed by an authorized Wacker
Neuson service center according to written instructions published by
Wacker Neuson.
Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following
consequences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine, which will not be covered under
warranty
Contact your Wacker Neuson dealer immediately if you have questions
about approved or unapproved parts, attachments, or modifications.
1
Table of Contents
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Table of Contents
1 Foreword ...........................................................................................................................................................2
2 Preface.............................................................................................................................................................10
2.1 Storage location of the operator's manual ........................................................................................... 10
2.2 Accident prevention regulations........................................................................................................... 10
2.3 Wacker Neuson Contact...................................................................................................................... 10
3 Usage...............................................................................................................................................................11
3.1 Intended Use ....................................................................................................................................... 11
3.2 Unintended Use ................................................................................................................................... 11
3.3 Residual Risks ..................................................................................................................................... 12
4 Safety...............................................................................................................................................................13
4.1 Signal Words Used in this Manual....................................................................................................... 13
4.2 Safety Guidelines for Operating the Machine ...................................................................................... 14
4.3 Safety Guidelines for Lifting the Machine ............................................................................................ 16
4.4 Safety Guidelines for Operating Combustion Burners......................................................................... 17
4.5 Safety Guidelines for Operating Generators........................................................................................ 18
4.6 Service Safety...................................................................................................................................... 19
4.7 Safety Guidlines for Towing the Machine ............................................................................................ 20
4.8 Reporting Safety Defects..................................................................................................................... 21
5 Description of the Machine............................................................................................................................23
5.1 Machine Description ............................................................................................................................ 23
5.2 Overview of the Labels ........................................................................................................................ 24
5.3 Safety Label Meanings ........................................................................................................................ 27
5.4 Information Label Meanings ................................................................................................................ 32
6 Transportation ................................................................................................................................................36
6.1 Lifting the Machine............................................................................................................................... 36
6.2 Preparing the Machine for Transport on a Truck or Trailer.................................................................. 37
6.3 Transporting the Machine on a Truck or Trailer................................................................................... 38
6.4 Before Towing Checklist ...................................................................................................................... 39
6.5 Testing the Breakaway System—Electric Brakes................................................................................ 40
7 Commissioning...............................................................................................................................................42
7.1 Preparing the Machine for First Use .................................................................................................... 42
7.2 Breaking In the Engine ........................................................................................................................ 42
7.3 Recommended Fuel—Diesel............................................................................................................... 42
7.4 Refueling the Machine ......................................................................................................................... 43
7.5 Positioning the Machine....................................................................................................................... 44
7.6 Connecting Power to the Machine....................................................................................................... 45
7.7 Setting and Checking the Electrodes................................................................................................... 46
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7.8 Replacing the Burner Nozzle ............................................................................................................... 48
7.9 Setting the "Z" Distance....................................................................................................................... 49
7.10 Adjusting the Air Settings..................................................................................................................... 50
7.11 Adjusting the Fuel Pressure................................................................................................................. 51
7.12 Factory Settings................................................................................................................................... 52
7.13 Factory Settings—NG/LP .................................................................................................................... 52
7.14 Setting up the Burner........................................................................................................................... 53
7.15 Setting Up the Burner—Gas ................................................................................................................ 54
7.16 Removing the Combustion Head......................................................................................................... 56
7.17 Adjusting the Ionization Probe and the Electrode................................................................................ 57
7.18 Changing the Burner Orifice ................................................................................................................ 58
7.19 Checking the Burner Air Damper Setting............................................................................................. 59
7.20 Adjusting the Head Setting .................................................................................................................. 60
7.21 Checking the Supply Gas Pressure..................................................................................................... 61
7.22 Changing the Burner from Natural Gas Burning to LP Burning ........................................................... 62
8 Operation.........................................................................................................................................................64
8.1 External Components .......................................................................................................................... 64
8.2 Internal Components—Burner Access Door........................................................................................ 65
8.3 Internal Components—Rear Access Doors......................................................................................... 66
8.4 Main Control Panel Components......................................................................................................... 67
8.5 Generator Control Panel Components ................................................................................................ 68
8.6 Checking the Heat Transfer Fluid (HTF) Level .................................................................................... 68
8.7 Control Display Screen ........................................................................................................................ 69
8.8 Options Menu ...................................................................................................................................... 70
8.9 Changing the Outlet Mode................................................................................................................... 73
8.10 Changing the Operating Mode............................................................................................................. 74
8.11 Changing the Strobe Light Control ...................................................................................................... 75
8.12 General Sequence of Operation .......................................................................................................... 76
8.13 Before Starting the Machine ................................................................................................................ 77
8.14 Starting, Operating, and Stopping—Machines with Generators .......................................................... 78
8.15 Starting, Operating, and Stopping—Machines without Generators ..................................................... 82
8.16 Unwinding and Positioning the Hoses ................................................................................................. 84
8.17 Hose Spacing Guidelines .................................................................................................................... 84
8.18 Operating the Machine ........................................................................................................................ 85
8.19 Rewinding the Hoses........................................................................................................................... 86
8.20 Filling the Heat Transfer Fluid (HTF)—Low Level Fault Condition ...................................................... 87
8.21 Using the Quick-Connect Coupling...................................................................................................... 89
9 Accessories ....................................................................................................................................................91
9.1 Accessories.......................................................................................................................................... 91
9.2 HX Series Heat Exchangers ................................................................................................................ 91
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9.3 Pump Packs......................................................................................................................................... 91
9.4 Hose Handling Systems ...................................................................................................................... 92
9.5 Insulation Blankets............................................................................................................................... 92
9.6 Accessory Expansion Capacities......................................................................................................... 92
9.7 Expansion Diagram—1 x HHS1101 + 1 x SPP (U.S. only) ................................................................. 93
9.8 Expansion Diagram—1 x HHS2202 (702) + 1 x DPP + Adapter ......................................................... 94
9.9 Connecting Two HX50 (HX15) Heat Exchangers................................................................................ 95
9.10 Connecting an HX100 (HX30) Heat Exchanger .................................................................................. 96
10 Maintenance....................................................................................................................................................97
10.1 Maintenance Schedule ........................................................................................................................ 97
10.2 General ................................................................................................................................................ 97
10.3 Preparing for Maintenance .................................................................................................................. 98
10.4 Repairing a Hose ................................................................................................................................. 98
10.5 Inspecting the Machine...................................................................................................................... 100
10.6 Cleaning the HTF Strainer ................................................................................................................. 100
10.7 Checking and Draining the Containment System .............................................................................. 102
10.8 Cleaning the Machine ........................................................................................................................ 103
10.9 Maintaining the Trailer ....................................................................................................................... 104
10.10 Replacing the Fuel Filter Element...................................................................................................... 105
10.11 Lubricating the Hose Reel System .................................................................................................... 106
10.12 Cleaning the Turbulator Tubes .......................................................................................................... 107
10.13 Removing the Burner......................................................................................................................... 109
10.14 Installing the Burner........................................................................................................................... 110
10.15 Machine Disposal and Decommissioning .......................................................................................... 111
10.16 Generator Maintenance ..................................................................................................................... 113
11 Malfunctions .................................................................................................................................................116
11.1 Troubleshooting the Machine ............................................................................................................ 116
11.2 Troubleshooting the Generator.......................................................................................................... 117
12 Storage ..........................................................................................................................................................121
12.1 Storage .............................................................................................................................................. 121
12.2 Preparing the Machine for Seasonal Operation................................................................................. 122
13 Technical Data ..............................................................................................................................................123
13.1 Machine—E1250B............................................................................................................................. 123
13.2 Machine—E1250S............................................................................................................................. 124
13.3 Machine—E1250P............................................................................................................................. 126
13.4 Dimensions ........................................................................................................................................ 127
14 MSDS: Dowfrost™ HD 50.............................................................................................................................128
15 Tire Safety Information ................................................................................................................................135
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15.1 Tire Safety Information ...................................................................................................................... 135
15.2 Tire Safety Information Section Descriptions..................................................................................... 135
15.3 Steps for Determining Correct Load Limit—Trailer............................................................................ 136
15.4 Steps for Determining Correct Load Limit—Tow Vehicle .................................................................. 138
15.5 Glossary of Tire Terminology............................................................................................................. 138
15.6 Tire Safety—Everything Rides on It................................................................................................... 143
15.7 Safety First—Basic Tire Maintenance ............................................................................................... 143
15.8 Tire Safety Tips.................................................................................................................................. 150
16 Schematics....................................................................................................................................................151
16.1 Schematics ........................................................................................................................................ 151
16.2 Electrical Wiring ................................................................................................................................. 152
16.3 Generator Control Panel Wiring......................................................................................................... 154
16.4 Generator and Receptacle Wiring—E1250S, E1250P ...................................................................... 156
16.5 Control Panel Wiring.......................................................................................................................... 158
16.6 Control Panel Fuses .......................................................................................................................... 164
Preface
2.1 Storage location of the operator's manual
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2 Preface
2.1 Storage location of the operator's manual
This operator's manual must be kept in the immediate vicinity of the machine
and accessible to personnel at all times.
If this operator's manual is lost or you require a new copy, there are two
ways of obtaining a replacement:
You can download it from the Internet - http://www.wackerneuson.com
Or you can contact your Wacker Neuson representative.
2.2 Accident prevention regulations
In addition to the notes and safety instructions in this operator’s manual, the
local accident prevention regulations and the national industrial safety regu-
lations apply.
2.3 Wacker Neuson Contact
Depending on the country, the Wacker Neuson contact is a Wacker Neuson
Service, a Wacker Neuson subsidiary or a Wacker Neuson dealer.
On the Internet at - http://www.wackerneuson.com.
Usage
Intended Use 3.1
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3 Usage
3.1 Intended Use
This machine is intended to be used as a surface heater in order to thaw
frozen ground, to cure concrete, or to prevent frost and freezing. In addition,
when used with other Wacker Neuson accessories, this machine can be
used to heat air.
3.2 Unintended Use
This machine has been designed and built strictly for the intended use de-
scribed above. Using the machine for any other purpose could permanently
damage the machine or seriously injure the operator or other persons in the
area. Machine damage caused by misuse is not covered under warranty.
The following are some examples of misuse:
This machine has been designed and built strictly for the intended use(s) de-
scribed above. Using the machine for any other purpose could permanently
damage the machine or seriously injure the operator or other persons in the
area. Machine damage caused by misuse is not covered under warranty.
The following are some examples of misuse:
Using the machine to heat anything other than what is stated above
Using the machine to pump anything other than the factory recom-
mended heat transfer fluid (HTF)
Using the generator (if equipped) to power anything other than the ma-
chine itself or Wacker Neuson accessory machines, as instructed in the
Operator's Manual
Operating the generator (if equipped) in a manner that is inconsistent
with all federal, state, and local codes and regulations
Using the machine as a ladder, support, or work surface
Using the machine to carry or transport passengers or equipment
Using the machine to tow other machines
Operating the machine outside of factory specifications
Operating the machine in a manner inconsistent with all warnings found
on the machine and in the Operator’s Manual
3
Usage
3.3 Residual Risks
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3.3 Residual Risks
This machine has been designed and built in accordance with the latest
global safety standards. It has been carefully engineered to eliminate haz-
ards as far as practicable and to increase operator safety through protective
guards and labeling.
However, some risks may remain even after protective measures have been
taken. They are called residual risks. On this machine, they may include ex-
posure to:
Heat, noise, exhaust, and carbon monoxide from the engine
Heat, noise, and exhaust from the engine or hydronic heater
Burns from the HTF or radiant heat from the hoses
Fire hazards from improper refueling techniques
Tripping hazards from the hoses
Fire hazards from improper refueling techniques
Fuel and its fumes
Electric shock and arc flash
Personal injury from improper lifting the trailer tongue
Typical hazards related to towing a trailer on roads and highways
To protect yourself and others, make sure you thoroughly read and under-
stand the safety information presented in this manual before operating the
machine.
Safety
Signal Words Used in this Manual 4.1
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4 Safety
4.1 Signal Words Used in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and
NOTE signal words which must be followed to reduce the possibility of per-
sonal injury, damage to the equipment, or improper service.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will re-
sult in death or serious injury.
To avoid death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
To avoid possible death or serious injury from this type of hazard, obey
all safety messages that follow this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
To avoid possible minor or moderate injury from this type of hazard,
obey all safety messages that follow this signal word.
NOTICE
NOTICE identifies a situation that causes damage if it is not observed.
To avoid possible damage from this type of hazard, obey all safety mes-
sages that follow this signal word.
Note: A Note contains additional information important to a procedure.
4
Safety
4.2 Safety Guidelines for Operating the Machine
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4.2 Safety Guidelines for Operating the Machine
Operator and service training, knowledge, and qualifications
Before operating, maintaining, or servicing the machine:
Read and understand the operating instructions contained in all manuals
delivered with the machine.
Always keep this Operator's Manual and other manuals that accompany
the machine stored with the machine and available for use. Immediately
replace an incomplete or illegible Operator's Manual.
Familiarize yourself with the location and proper use of all controls and
safety devices.
Know the rules for the job site.
Contact Wacker Neuson for additional training if necessary.
When operating this machine:
Do not allow improperly trained people to operate the machine.
People operating the machine must be familiar with the potential risks
and hazards associated with it.
Follow legal and other mandatory regulations relevant to accident pre-
vention and environmental protection. These may include handling haz-
ardous substances, issuing and/or wearing personal protective equip-
ment, or obeying traffic regulations.
The machine must not be accessed or operated by:
Children
People impaired by alcohol, drugs, or prescription drugs
Application area
Be aware of the application area.
Keep unauthorized personnel, children, and pets away from the ma-
chine.
Remain aware of changing positions and the movement of other equip-
ment and personnel in the application area/job site.
Identify whether special hazards exist in the application area, such as
toxic gases or unstable ground conditions, and take appropriate action to
eliminate the special hazards before using the machine.
Do not operate the machine in areas that contain flammable objects, fu-
els, or products that produce flammable vapors.
Keep the area around the muffler free of debris such as leaves, paper,
cartons, etc. A hot muffler could ignite the debris and start a fire.
Safety
Safety Guidelines for Operating the Machine 4.2
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Safety devices, controls, and attachments
Only operate the machine when:
All safety devices and guards are in place and in working order.
All controls operate correctly.
The machine is set up correctly according to the instructions in the Oper-
ator’s Manual.
The machine is clean.
The machine’s labels are legible.
To ensure safe operation of the machine:
Do not operate the machine if any safety devices or guards are missing
or inoperative.
Do not modify or defeat the safety devices.
Only use accessories or attachments that are approved by Wacker Neu-
son.
Do not start the machine unless all cleanout doors are secured in place.
Do not attempt to start the machine when excess oil has accumulated,
when machine is full of vapor, or when the combustion chamber is very
hot.
Do not tamper with the unit or controls—call your service personnel.
Should overheating occur or the gas supply fails to shut off, do not turn
off or disconnect the electrical supply to the pump. Instead, shut off the
gas supply at a location external to the machine.
Do not use this heat exchanger if any part has been under water. Imme-
diately call a qualified service technician to inspect the heat exchanger
and to replace any part of the control system and any gas control which
has been under water.
Safe operating practices
When operating this machine:
Remain aware of the machine’s moving parts. Keep hands, feet, and
loose clothing away from the machine’s moving parts.
Wear protective clothing appropriate to the job site when operating the
machine.
Wear safety glasses.
Do not operate a machine in need of repair.
Do not smoke near the machine.
Do not consume the operating fluids used in this machine. Depending on
your machine model, these operating fluids may include water, wetting
agents, fuel (gasoline, diesel, kerosene, propane, or natural gas), oil,
coolant, hydraulic oil, heat transfer fluid (propylene glycol with additives),
battery acid, or grease.
4
Safety
4.3 Safety Guidelines for Lifting the Machine
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Personal protective equipment (PPE)
Wear the following personal protective equipment (PPE) while operating,
servicing, or maintaining this machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
In addition, before servicing or maintaining the machine:
Tie back long hair.
Remove all jewelry (including rings).
After use
Stop the engine when the machine is not being operated.
Close the fuel valve on engines equipped with one when the machine is
not being operated.
Ensure that the machine will not tip over, roll, slide, or fall when not being
operated.
Store the machine properly when it is not being used. The machine
should be stored in a clean location out of the reach of children.
4.3 Safety Guidelines for Lifting the Machine
When lifting the machine:
Make sure slings, chains, hooks, ramps, jacks, forklifts, cranes, hoists,
and any other type of lifting device used is attached securely and has
enough weightbearing capacity to lift or hold the machine safely. For ma-
chine weight, Machine.
Remain aware of the location of other people when lifting the machine.
Only use the lifting points and tie-downs described in the Operator’s
Manual.
Make sure the transporting vehicle has sufficient load capacity and plat-
form size to safely transport the machine.
To reduce the possibility of injury:
Do not stand under the machine while it is being lifted or moved.
Do not get onto the machine while it is being lifted or moved.
Safety
Safety Guidelines for Operating Combustion Burners 4.4
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4.4 Safety Guidelines for Operating Combustion Burners
When using the machine:
Make sure you have proper certification or licensing required by the lo-
cality, state, or province in which the machine is being installed to con-
nect natural gas or LP.
Clean up any spilled fuel immediately.
Replace the fuel tank cap after refueling the machine.
Refill the fuel tank in a well-ventilated area.
Always keep the oil supply valve shut off if the burner is shut down for an
extended period of time.
DANGER
Carbon monoxide hazard
Using this machine indoors can kill you in minutes. Exhaust gas contains
carbon monoxide (CO). This is a deadly poison you cannot see or smell. If
you can smell the exhaust, you are breathing CO. Even if you cannot smell
the exhaust, you could still be breathing CO.
Never operate the machine inside an enclosed area, such as a home,
tunnel, or garage unless it is vented properly
Only use the machine outside and far away from windows, doors, and
vents. These openings can pull in exhaust gas.
Always use a battery-powered or battery-backup CO alarm in nearby
structures. Even when you use the machine correctly, CO may leak into
nearby structures.
If you start to feel sick, dizzy, or weak after the machine has been run-
ning, move to fresh air IMMEDIATELY. See a doctor. You could have
carbon monoxide poisoning.
When using the machine:
Do not fill or drain the fuel tank near an open flame, while smoking, or
while the machine is running.
Do not smoke when refueling the machine.
Do not smoke when connecting natural gas or LP.
Do not attempt to start the burner when excess oil has accumulated,
when the unit is full of vapors, or when the combustion chamber is very
hot.
Note: Some machines may not be capable of supporting natural gas or LP.
Please see the burner manufacturer’s literature for more information.
4
Safety
4.5 Safety Guidelines for Operating Generators
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4.5 Safety Guidelines for Operating Generators
DANGER
Carbon monoxide hazard
Using a generator indoors can kill you in minutes. Generator exhaust con-
tains carbon monoxide (CO). This is a poison you cannot see or smell. If you
can smell the generator exhaust, you are breathing CO. But even if you can-
not smell the exhaust, you could still be breathing CO.
WARNING
Electrocution hazard
Generators present special hazards during operation and servicing. These
include the risk of electrocution or severe electrical shock. Failure to follow
the safety information below can result in severe injury or death.
Read and follow the safety instructions in this Operator’s Manual.
Contact the generator manufacturer for additional information regarding
the generator.
WARNING
Internal combustion engines present special hazards during operation
and fueling.
Failure to follow the warnings and safety instructions could result in severe
injury or death.
Read and follow the safety instructions in this Operator’s Manual.
Contact the generator manufacturer for additional information regarding
the generator.
WARNING
Most used oil contains small amounts of materials that can cause cancer
and other health problems if inhaled, ingested, or left in contact with skin for
prolonged periods of time.
Take steps to avoid inhaling or ingesting used engine oil.
Wash skin thoroughly after exposure to used engine oil.
This machine is built with user safety in mind; however, like any electrical de-
vice it can present serious hazards if improperly operated and serviced. Fol-
low instructions carefully. Should questions arise during operation or service
of this equipment, contact your Wacker Neuson dealer.
Safety
Service Safety 4.6
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General precautions
Keep a multi-class, type ABC or equivalent fire extinguisher at hand
when using the generator. Refer to NFPA No. 10 for further information
regarding fire extinguishers.
Do not use evaporative starting fluids. They are highly explosive.
Do not store items such as excess oil, oil rags, or tools within the gener-
ator compartment. Items stored within the generator compartment are a
fire hazard and can restrict cooling air.
Refueling safety
When adding fuel to the fuel tank:
Do not refuel a hot or running engine.
Keep sparks, flames, electrical arcs, and other sources of ignition far
away from the generator.
Refill the fuel tank only in a well-ventilated area.
Reinstall the fuel tank cap after refueling.
Do not smoke.
Maintenance safety
Only a trained technician should attempt to repair the generator.
Test procedures which require that the generator be running must be
performed using extreme caution.
Make sure clothing and shoes are dry, stand on a dry wooden platform
or rubber insulating mat, and use tools with insulated handles when ser-
vicing the generator.
Engine antifreeze is toxic to humans and animals. Clean up spills and
dispose of used engine antifreeze in accordance with local environmen-
tal regulations.
Make sure all fasteners are secure and torqued properly.
4.6 Service Safety
Machine modifications
When servicing or maintaining the machine:
Use only accessories/attachments that are approved by Wacker Neuson.
Do not disable safety devices.
Do not modify the machine without the express written approval of
Wacker Neuson.
4
Safety
4.7 Safety Guidlines for Towing the Machine
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Replacing parts and labels
Replace worn or damaged components.
Replace all missing and hard-to-read labels.
When replacing electrical components, use components that are identi-
cal in rating and performance to the original components.
When replacement parts are required for this machine, use only Wacker
Neuson replacement parts or those parts equivalent to the original in all
types of specifications, such as physical dimensions, type, strength, and
material.
Cleaning
When cleaning and servicing the machine:
Keep machine clean and free of debris such as leaves, paper, cartons,
etc.
Keep labels legible.
Do not clean the machine while it is running.
Clean with soapy water only.
Never use gasoline or other types of fuels or flammable solvents to clean
the machine. Fumes from fuels and solvents can become explosive.
Maintenance guidelines
When maintaining the machine:
Keep the fuel lines in good condition and properly connected.
Allow the burner to cool before servicing the machine.
Allow the heat transfer fluid (HTF) to cool before maintaining the ma-
chine.
Keep all electrical cords away from heat, oil, vibrating surfaces, and
sharp edges.
4.7 Safety Guidlines for Towing the Machine
WARNING
Severe injury or death hazard
Improper trailer condition and towing technique can lead to an accident.
Obey the instructions below to reduce the risk of an accident.
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