Stiga Villa 85 Combi Cutting Deck Operating instructions

Type
Operating instructions
STIGA VILLA
STIGA PARK
85 COMBI
95 COMBI
105 COMBI
8211-7000-10
BRUKSANVISNING
KÄYTTÖOHJEET
BRUGSANVISNING
BRUKSANVISNING
GEBRAUCHSANWEISUNG
INSTRUCTIONS FOR USE
MODE D’EMPLOI
GEBRUIKSAANWIJZING
ISTRUZIONI PER L’USO
INSTRUCCIONES DE USO
INSTRUÇõES DE UTILIZAÇÃO
INSTRUKCJA OBSŁUGI
ИНСТРУКЦИЯ ПОЛЬЗОВАТЕЛЯ
NÁVOD K POUŽITÍ
HASZNÁLATI UTASÍTÁS
NAVODILA ZA UPORABO
KASUTUSJUHISED
NAUDOJIMO INSTRUKCIJOS
LIETOŠANAS INSTRUKCIJA
SV .....5
FI..... 10
DA ... 15
NO... 20
DE ... 25
EN ... 30
FR ...35
NL ... 40
IT..... 45
ES ... 50
PT ... 55
PL.... 60
RU... 65
CS ... 71
HU... 76
SL.... 81
ET ... 86
LT.... 91
LV.... 96
30
ENGLISH
EN
1 GENERAL
This symbol indicates WARNING. Seri-
ous personal injury and/or damage to
property may result if the instructions
are not followed carefully.
You must read these instructions for use
and the machine’s safety instructions
carefully.
1.1 SYMBOLS
The following symbols appear on the machine.
They are there to remind you of the care and atten-
tion required in use.
This is what the symbols mean:
Warning!
Read the instruction manual and the safety
manual before using the machine.
Warning!
Do not insert your hands or feet under the
cover when the machine is in operation.
Warning!
Watch out for discarded objects. Keep on-
lookers away.
Warning!
Before starting repair work, remove the
spark plug cable from the spark plug.
1.2 REFERENCES
1.2.1 Figures
The figures in these instructions for use are num-
bered 1, 2, 3, etc.
Components shown in the figures are marked A, B,
C, etc.
A reference to component E in figure 5 is written
“5:E”.
1.2.2 Headings
The headings in these instructions for use are num-
bered in accordance with the following example:
“2.3.2” is a subheading to “2.3” and is included un-
der this heading.
When referring to headings, only the number of the
heading is normally specified. E.g. “See 2.3.2”.
2 DESCRIPTION
2.1 GENERAL
The cutting deck is intended for use on Stiga’s
front mowers according to the table below.
The cutting deck is supplied in one of the follow-
ing versions:
With manual adjustment of cutting height.
With electrical adjustment of cutting height.
2.2 CONTROLS
2.2.1 Cutting height adjustment
The cutting height can be adjusted between 25 and
85 mm.
Electrical cutting height adjustment
The setting can be adjusted infinitely variably us-
ing a switch on the machine.
Manual cutting height adjustment
The setting can be adjusted to a number of fixed
positions using the lever. See fig. 2.
2.2.2 Incline forwards
The rear section of the cutting deck can be raised
12 mm by moving the two pins down one hole
from the basic setting. See fig. 2.
2.2.3 Rear mounting
The cutting deck’s rear section is secured with the
pins in fig. 2.
2.2.4 Mounting in implement lifter
The deck is mounted in the implement lifter with a
chain and snap hooks.
One snap hook is intended for the working position
and can be moved in the chain links to set the lift-
ing force. See fig. 10.
The other snap hook is intended for the washing
position.
Cutting deck Villa/Ready Park
85 Combi X
95 Combi X X
105 Combi X X
31
ENGLISH
EN
3 ASSEMBLY
3.1 MACHINES WITH FIXED DECK
CONNECTIONS
Example of fixed deck connections, see 3:C and
4:G.
1. Place the deck in position in front of the ma-
chine.
2. Check that the deck mounts are installed on the
machine as follows.
Park 2WD
:
Deck mount (4:G).
Washer (4:F).
Lock pin (4:E).
Park 4WD, Villa, Ready
:
Washer (3:D). Only machines up to and in-
cluding 2006.
•Deck mount (3:C).
Washer (3:B).
Circlip (3:A).
3. Remove pins and washer (2:C, 2:D).
4. Screw the arms into each other. See fig. 5.
5. Set the maximum cutting height.
6. Fit the belt on to the machine pulley.
7. Perform the cutting deck basic setting. See 3.4.
8. Tension the belt as follows.
Park 2WD
:
Tension the belt with the belt idler. The belt
idler should be on the left side of the belt
viewed from the driver’s position. See fig. 10.
Park 4WD
:
Grip the belt tensioners lever with your left
hand. Pull the lever and apply the tensioner to
the outside of the belt with your right hand. See
fig.9.
Villa, Ready
:
Tension the belt with the belt idler. The belt
idler should be on the inside of the belt and pull
out to the left (viewed from the driver’s posi-
tion). See fig. 11.
9. Suspend the unit in the implement lifter. See fig.
13.
10.If the deck has electrical cutting height adjust-
ment, connect the cable to the machine’s front
right socket. See fig. 16.
3.2 MACHINES WITH QUICK CON-
NECTIONS
Example of quick connections, see fig. 12.
1. Place the deck in position in front of the ma-
chine.
2. Check that the quick connections are fitted to
the machine according to their supplied sepa-
rate instruction.
3. Check that the deck arms are screwed into place
in the quick connections. If this is not the case,
screw them into place. See fig. 12.
4. Set the maximum cutting height.
5. Set the quick connections in their rear positions.
See their supplied separate instruction.
6. Fit the belt on to the machine pulley.
7. Tension the belt as follows.
Park 2WD
:
Tension the belt with the belt idler. The belt
idler should be on the left side of the belt
viewed from the driver’s position. See fig. 10.
Park 4WD
:
Grip the belt tensioner’s lever with your left
hand. Pull the lever and apply the tensioner to
the outside of the belt with your right hand. See
fig.9.
Villa, Ready
:
Tension the belt with the belt idler. The belt
idler should be on the inside of the belt and pull
out to the left (viewed from the driver’s posi-
tion). See fig. 11.
8. Set the quick connections in their front posi-
tions. See their supplied separate instruction..
9. Suspend the unit in the implement lifter. See fig.
13.
10.Perform the cutting deck basic setting. See 3.4.
11.If the deck has electrical cutting height adjust-
ment, connect the cable to the machine’s front
right socket. See fig. 16.
3.3 TYRE PRESSURE
Adjust the tyre pressures according to the table be-
low.
3.4 BASIC SETTING
In order for the cutting deck to cut optimally, the
correct basic setting is required. The deck is in the
basic setting when its rear edge is 5 mm above its
front edge. This means that the deck is inclined
forwards.
Move the deck to the basic setting by lifting and
securing as follows.
On machines with 17” wheels:
Install the washers
and the pins in the top hole. See fig. 14.
On machines with 16” wheels:
Install the washers
and the pins in the middle hole. See fig. 15.
Machine
Pressure (bar/psi)
Front Rear
Park 0,6/9 0,4/6
Villa 0,4/6 1,2/17
Ready 0,4/6 1,2/17
32
ENGLISH
EN
4 USING THE MACHINE
Check that the grass that is to be cut is
completely free of foreign objects such
as stones etc.
4.1 CUTTING HEIGHT
The best cutting results are achieved when the
when the top third of the grass is cut off. I.e. 2/3 of
the length of the grass remains. See fig. 14.
If the grass is long and has to be cut significantly,
cut twice using different cutting heights.
Do not use the lowest cutting heights if the lawn
surface is uneven. This would entail a risk of the
blades being damaged against the surface and the
lawn’s top layer of soil being removed.
4.2 INCLINE
The cutting deck’s rear section can be lifted so that
the deck has a greater forward incline than that
provided by the basic setting. This incline affects
the cutting results as follows.
4.2.1 Basic setting
When the deck is in the basic setting, the best
mulching effect and good dispersion of the cut
grass are achieved. The basic setting is recom-
mended for normal grass. See 3.5.
4.2.2 Greater inclination
When the cutting deck is inclined forwards, the
“Multiclip” effect is reduced while the cut grass is
dispersed better.
Inclining forwards is recommended for thicker
grass.
4.3 MOWING ADVICE
In order to achieve optimum mowing results, fol-
low the advice below:
Cut frequently.
Run the engine at full throttle.
The grass should be dry.
Use sharp blades.
Keep the underside of the cutting deck clean.
4.4 COMPOSTING/REAR EJECTION
The deck can cut grass in two ways:
Compost the grass into the lawn.
Eject the grass behind the deck.
The deck is set for composting on delivery. In or-
der to eject the grass behind the deck, the plug in
fig. 18 must be removed.
Set the deck in cleaning or service position in order
to remove/install the plug.
5 MAINTENANCE
5.1 PREPARATION
All service and all maintenance must be carried out
on a stationary machine with the engine switched
off.
Prevent the machine from rolling by al-
ways applying the parking brake.
Stop the engine.
Prevent unintentional starting of the
engine by disconnecting the spark plug
cable from the spark plug and remov-
ing the ignition key.
5.2 WASHING POSITION
1. Activate the parking brake.
2. Set the implement lifter in transport position.
3. Set the highest cutting height.
4. Detach the rear section of the deck on the right
and left-hand side as follows:
A. Lift up the left-hand rear section of the deck
slightly to reduce the load from the cotter pin.
B. Remove pins and washer. See fig. 2.
C. Remove the right-hand cotter pin and washer in
the same way.
5. Grip the front edge of the deck and lift up. Hook
on the chain so that the deck is pointing diago-
nally upwards. See fig. 16.
It is absolutely forbidden to start the
engine when the deck is in the washing
position.
6. Lower the deck to the ground in reverse order
after the corrective actions have been carried
out. Reset the deck according to “3”.
5.3 SERVICE POSITION
5.3.1 Machines with fixed deck connec-
tions
1. Activate the parking brake.
2. If the deck has electrical cutting height adjust-
ment, disconnect the cable from the machine.
See fig. 13.
3. Set the maximum cutting height.
4. See fig. 2. Detach the rear section of the deck on
the right and left-hand side as follows:
A. Lift up the left-hand rear section of the deck
slightly to reduce the load from the cotter pin.
B. Remove pins and washer.
C. Remove the right-hand cotter pin and washer in
the same way.
33
ENGLISH
EN
5. Release the belt tension as follows:
Park 2WD
:
Remove the tensioner from the belt. See fig. 10.
Park 4WD
:
Grip the belt tensioners lever with your left
hand. Pull the lever and remove the tensioner
with your right hand. See fig. 9.
Villa, Ready
:
Remove the tensioner from the belt. See fig. 11.
6. Force the belt off the machines’s pulley.
7. Grip the front edge of the deck and lift up. Lift
until the deck is completely vertical and rest the
rear edge on the ground. See fig. 20.
8. Lower the deck to the ground in reverse order
after the corrective actions have been carried
out. Reset the deck according to 3.2.
5.3.2 Machines with quick connections
1. Activate the parking brake.
2. If the deck has electrical cutting height adjust-
ment, disconnect the cable from the machine.
See fig. 13.
3. Set the maximum cutting height.
4. See fig. 2. Detach the rear section of the deck on
the right and left-hand side as follows:
A. Lift up the left-hand rear section of the deck
slightly to reduce the load from the cotter pin.
B. Remove pins and washer.
C. Remove the right-hand cotter pin and washer in
the same way.
5. Set the quick connections in their rear positions.
See their supplied separate instruction.
6. Release the belt tension as follows.
Park 2WD
:
Remove the tensioner from the belt. See fig. 10.
Park 4WD
:
Grip the belt tensioners lever with your left
hand. Pull the lever and remove the tensioner
with your right hand. See fig. 9.
Villa, Ready
:
Remove the tensioner from the belt. See fig. 11.
7. Force the belt off the deck’s pulley.
Check that the quick connections are in
their front positions before raising the
deck. Otherwise there is a risk of crush-
ing injuries.
8. Set the quick connections to their front posi-
tions, see separate instructions.
9. Grip the front edge of the deck and lift up. Lift
until the deck is completely vertical and rest the
rear edge on the ground. See fig. 20.
10.Lower the deck to the ground in reverse order
after the corrective actions have been carried out.
Reset the deck according to 3.3.
5.4 CLEANING
The underside of the deck must be cleaned after
each use.
Set the deck in washing position.
Clean the underside of the deck carefully. Use wa-
ter and a brush.
When the surfaces are completely dry and clean,
touch up the paintwork. Use durable yellow paint
intended for metal outdoors.
5.5 BLADES
5.5.1 Safety
To reduce the risk of accidental injury in the event
of a collision and to protect important parts in the
cutting deck, a force limiter is integrated as fol-
lows.
Shear bolts between blades and blade bar.
Torque limiting between gear wheels and blade
shaft.
Possibility of positive drive belt slipping on the
plastic gear wheels.
5.5.2 Replacing blades
Wear protective gloves when changing
blade(s) to avoid cutting yourself.
Check that the blades are always sharp.
This produces the best cutting results. The blades
should be replaced once a year.
Always check the blades after a collision. If the
blade system has been damaged, defective parts
should be replaced.
Always use genuine spare parts. Non-
genuine spare parts can entail a risk of
injury, even if they fit the machine.
The blades are replaceable. When replac-
ing, both blades on the same blade bar must be re-
placed to avoid imbalance.
Attention!
Note the following when reassembling:
The blades and blade bar must be installed as in
fig 6.
The blades can be turned 1/3 of a turn in their
mountings. Select positions so that the blades
are offset 90° from each other. See “5.5.3” be-
low.
Tightening torque:
Screws (6:P) - 45 Nm
Shear bolts (6:Q) - 9.8 Nm
In the event of a collision, the shear bolts (6:Q) can
break and the blades bend back. If this has hap-
pened, install genuine shear bolts and tighten as
above.
34
ENGLISH
EN
5.5.3 Synchronising, blades
The deck has synchronised blades.
If one of the blades has struck a solid object (e.g. a
stone), the synchronisation may be altered. This
entails a risk of the blades colliding with each oth-
er.
Correctly synchronised blades must be offset 90°
from each other. See fig. 7.
Always check synchronisation after a collision.
If the blades are not synchronised, one or more of
the following faults may have occurred in the cut-
ting deck:
The positive drive belt has slipped on the gear
wheels.
Torque limiting between gear wheels and blade
shaft has deployed. The arrows in fig. 8 must be
opposite each other for an intact deck. When
torque limiting has deployed, the arrows are not
opposite each other.
The blade member is incorrectly installed on
the blade shaft. Can be installed in three differ-
ent positions. See 6:R.
In the event of incorrect synchronisation according
to the two first alternatives, contact an authorised
Stiga workshop for repair.
6 SPARE PARTS
STIGA genuine spare parts and accessories are de-
signed specifically for STIGA machines. Please
note that ‘non-genuine’ spare parts and accessories
have not been checked or approved by STIGA:
The use of such parts and accessories
can affect the function and safety of the
machine. STIGA accepts no responsi-
bility for damage or injuries caused by
such products.
7 DESIGN REGISTRATION
This product or parts thereof is covered by the fol-
lowing design registration:
EG 000503107
GGP reserves the right to make alterations to the
product without prior notification.
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Stiga Villa 85 Combi Cutting Deck Operating instructions

Type
Operating instructions

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