Riso CZ180 Series Technical Manual

CZ180

CV1860

TECHNICAL MANUAL

REVISION 1.0

AUGUST 2007

Copyright: 2007 Riso Kagaku Corporation

and written for the exclusive use of RISO International Group

Certified Dealers. Reproduction and/or transmittal of this

material in any form or by any means, including photocopying

or recording of the information is strictly prohibited without the

consent of a member of RISO International Group.

RISO KAGAKU CORPORATION (JAPAN)

RISO, INC. (U.S.A.)

RISO EUROPE LIMITED (U.K.)

RISO HONG KONG LIMITED (HONG KONG)

RISO U.K. (U.K.)

RISO THAILAND LIMITED (THAILAND)

RISO KOREA LIMITED (KOREA)

RISO DEUTSCHLAND GMBH (GERMANY)

RISO FRANCE (FRANCE)

RISO IBERICA (SPAIN)

RISO CANADA (CANADA)

ZHUHAI RISO TECHNOLOGY (CHINA)

RISO AFRICA (SOUTH AFRICA)

RISOGRAPH ITALIA (ITALY)

RISO INTERNATIONAL GROUP

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CONTENTS

Chapter 1 MAINTENANCE

Chapter 2 MACHINE SUMMARY

Chapter 3 MAIN DRIVE

Chapter 4 FIRST PAPER FEED

Chapter 5 SECOND PAPER FEED

Chapter 6 PRINTING PRESSURE

Chapter 7 PAPER EJECTION

Chapter 8 PRINT DRUM

Chapter 9 MASTER CLAMPING

Chapter 10 MASTER REMOVAL

Chapter 11 ORIGINAL SCANNING

Chapter 12 MASTER MAKING

Chapter 13 PANEL MESSAGE

Chapter 14 TEST MODE

Chapter 15 ELECTRICAL COMPONENTS

Chapter 16 PCBs

Chapter 17 OTHER PRECAUTIONS

Chapter 18 APPENDIX

Preface

This manual provides Technical Service Information for the digital duplicator Model CZ180 and

CV1860 series.

This manual provides procedures for removing and installing major components. Following these procedures

will minimize machine malfunctions. This information and format will also increase technical representatives'

awareness and experience regarding repairs necessary to insure end-user satisfaction.

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CZ180 / CV1860 Rev. 1.0

CHAPTER 1: MAINTENANCE

CHAPTER

1

: MAINTENANCE

CONTENTS

1. Preface ...................................................................................................2

2. Warning ..................................................................................................3

Important Safety Precautions ............................................................3

3. Work Precautions ...................................................................................4

4. Installation location .................................................................................6

5. JIGs ......................................................................................................7

6.

Instal

lation Procedures ...........................................................................8

CZ180 ...............................................................................................8

CV1860 ...........................................................................................10

Inkless Drum (CZ180) .....................................................................13

Inkless Drum (CV1860) ...................................................................14

RISORINC Printer Control Board ....................................................15

7. External Cover Removal .......................................................................18

Front Cover .....................................................................................18

Rear Cover ......................................................................................18

Master Removal Upper Cover ........................................................18

Scanner Unit Cover .........................................................................18

Master Removal Lower Cover ........................................................18

Master Making Unit Cover ..............................................................18

Operation Panel Unit .......................................................................18

8. PCB Bracket Open Procedure ..............................................................19

9. Screws Which are NOT to be Loosened or Removed ..........................20

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CHAPTER 1: MAINTENANCE

1. Preface

This manual provides Technical Service Information for the digital duplicator Model CZ180 and CV1860

series.

This manual provides procedures for removing and installing major components. Following these

procedures will minimize machine malfunctions. This information and format will also increase technical

representatives' awareness and experience regarding repairs necessary to insure end-user satisfaction.

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1 - 3CZ180 / CV1860 Rev. 1.0

CHAPTER 1: MAINTENANCE

2. Warning

!! WARNING !!

Important Safety Precautions

1. Always disconnect electrical supply before placing hands in the machine.

I. To avoid injuries:

Be sure to disconnect the electrical power before disassembling, assembling, or when

making adjustments on the machine.

II. Protection of the machine:

Make sure to turn OFF the power to the machine before plugging or unplugging the electrical

connectors, or when connecting a Meter.

2. Alwaysconnectelectricalconnectorsrmly.

I. To avoid electrical failure:

    TheconnectorsmustbeconnectedrmlytogetherandontothePCBs.

    Pressontheendsoftheconnectorsandthenonthemiddletoensurearmt.

II. Protection of the electrical components:

The electrical components may be damaged due to short circuits caused by a loose

connector.

FIRST

THEN

Wire harness connector

Press the ends.

Pressthecenter,rmly.

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CHAPTER 1: MAINTENANCE

3. Work Precautions

When conducting maintenance work, be careful to avoid injury caused by springs or the sharp edges

of sheet metal.

Inspection

Ifyoudiscoveranydefectsorproblemsduringaninspection,xtheproblemsorifnecessarytake

steps such as replacing a part.

Removal

Check the problem area. At the same time, examine the cause of the problem and determine whether

the part needs to be removed or disassembled. Next proceed according to the procedures presented

in the Technical Manual. In cases where, for example, it is necessary to disassemble areas with large

numbers of parts, parts which are similar to each other, or parts which are the same on the left and

right, sort the parts so that you do not mix them up during reassembly.

(1) Carefully sort the removed parts.

(2) Distinguish between parts which are being replaced and those which will be reused.

(3) Whenreplacingscrews,etc.,besuretousethespeciedsizes.

Assembly and Installation

Unlessspeciedotherwise,performtheremovalproceduresinreverseduringassemblyand

installation. In cases where protrusions or holes are provided to assist

in positioning parts, use them for accurate positioning and securing.

(Protrusions and holes for positioning parts Half pierced section)

Tools

Usingtoolsotherthanthosespeciedcanleadtoinjuryordamage

screws and parts. Have all the tools necessary for the work available.

Type Tip

size

Shaft length,

etc.

Phillips

screwdriver

No. 2

No. 1

(250 mm)

(100 mm–150

mm)

(stubby type)

(75 mm–100

mm)

Standard

screwdriver

6 mm

3 mm

1.8

mm

(100 mm–150

mm)

(100 mm–150

mm)

(precision

type)

Type Remarks

Steel scale 150 mm

Feeler gauge

Radial cutting pliers

Pliers

Nipper

Smallashlight

Multimeter

Soldering iron 20 W–30 W

File Flat, round

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CHAPTER 1: MAINTENANCE

Electrical system work

> After removing wire bundles, fasten them with

wire bundle bands (bar lock ties) so that they

will not sag.

> When installing parts, be careful to avoid

pinching or damaging the wire bundles.

> If a fuse blows, always replace it with one with

thespeciedcapacity.

> Using a fuse with a larger capacity can not only

damageparts,butmaycauseres.

> Be careful not to drop image scanners, thermal

print heads, and other sensors as they can be

easily damaged.

Wiring bundle bands

(bar lock ties)

Sensor types

> Photoelectric sensors may be broadly divided

into the following four types: interrupt types

(U-shaped),actuatortypes,reectivetypes,

and transmitting types.

> Magnetic sensors use Hall ICs, which react to

the magnetic force in magnets.

> Always turn off the power before plugging or

unplugging sensor connectors.

Interrupt types Actuator types

Reectivetypes

Transmitting types

Sender

Receiver

Sender

Receiver

Sender

Switch types

> Micro-switches may be divided between

normally open (N.O.) types and normally

closed (N.C.) types.

> With an (N.O.) connection, an internal contact

is connected when the switch actuator is

pressed.

> With an (N.C.) connection, an internal contact

is disconnected when the switch actuator is

pressed.

N.C.

N.O.

COM

N.C.

N.O.

COM

Note

The machine is comprised of many gears. When inspecting or replacing parts, apply grease to the gears.

If they are not properly greased, the gears may make abnormal sounds, and malfunctions or mechanical

problems may occur.

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CHAPTER 1: MAINTENANCE

4. Installation location

Do not install the machine in any of the following locations.

(1) Those subject to direct sunlight or any bright location such as by a window (If you must install in

such a location, put a curtain or the like over the window.).

(2) Those where the temperature changes drastically.

(3) Those that are too hot, cold, humid, or dry.

RECOMMENDED:

Temperature range: 15 degrees Celsius - 30 degrees Celsius

Humidity range: 40% - 70% No condensation allowed

(4) Those with radiant heat sources and any locations in the direct path of air from air conditioners or

heaters.

(5) Any poorly ventilated location.

(6) Dusty atmosphere.

(7) Any tilted location.

(Installation height difference: 10 mm max. front - rear, 10 mm max. left - right).

Electrical connection

> Plug the plug securely into the socket so that there is no problem with the contact in the power

supply plug section.

> Do not use any triplets or extension cords.

> Do not allow any other machine to stand on or crush the power cord.

Ground connection

> Always ground this machine to prevent electrical shock in case of an electrical leakage.

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1 - 7CZ180 / CV1860 Rev. 1.0

CHAPTER 1: MAINTENANCE

015-26128-008

Drum Shaft JIG

021-16007-005 Spring; Screen (2 pieces required)

Cut the ring end to make into hook, as shown on the

photograph, and attach wire tie bar on the other end.

5. JIGs

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CHAPTER 1: MAINTENANCE

6.

Instal

lation Procedures

CZ180 & CZ180(120)

1

1. Noise Absorber ......................................... 1 pc.

2. Stabilizer ................................................... 2 pcs.

3. Double-washered screw ............................ 2 pcs.

Equipment

Use the following pieces of equipment in the package.

RISO CZ Installation Procedure

042-36102-306

1

Noise Absorber

Bottom Stay

Noise Absorber

Rubber Foot

Noise Absorber

For the stand type CR

For the other stands

2

Stabilizer

Nobody but Riso-authorized service

representatives is allowed to install this unit.

3. Secure the Stabilizers on the bottom of the Paper

Feed Tray. (Double-washered screw M3 x 8, 2pcs.)

nstallation of the Printer

Voltage Setting

1. Remove the Rear Cover.

2. Set the Voltage Switch to 115V.

3. Replace the Rear Cover.

1. Place the Noise Absorber on a stand.

2. Mount the printer on the position illustrated in the left.

(The Noise Absorber is squashed between the stand

and the printer )

1 The Noise Absorber is aligned to the Bottom Stay.

2 The Noise Absorber is between the Rubber Feet.

115V

230V

When installing CZ100 in countries with 100-120V electricity,

the voltage setting is required. Otherwise, it may cause damage to the printer.

Do not turn the power ON without removing shock absorbing sheets.

Otherwise, it may cause damage to the printer.

CAUTION!

< This caution is only for 100-120V machine. >

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CHAPTER 1: MAINTENANCE

2

4. Remove the Shock Absorbing Sheet from the CCD

Unit.

5. Remove the Shock Absorbing Sheet from the TPH

Unit.

6. Remove the Tapes on the Paper Ejection Wing.

7. Remove the Shock Absorbing Sheet from the

Disposal Unit.

Shock Absorbing

Sheet

Tapes

Shock Absorbing Sheet

When pulling out the Drum after the above installation procedure, always turn on

the POWER and press the DRUM RELEASE key [ ] on the control panel.

Otherwise, the machine may be damaged.

CAUTION!

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CHAPTER 1: MAINTENANCE

CV1860

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CHAPTER 1: MAINTENANCE

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CHAPTER 1: MAINTENANCE

Inkless Drum (CZ180)

1. Print Cylinder (Drum) Preparation

Important: When installing a black ink cartridge, this procedure is not necessary.

Please skip to the procedure 2.

1) Remove the Print cylinder (drum) cover, the Bottle SW cover, and the Bottle guide.

Note: Disconnect the connecter of the Bottle Set SW wireharness from the Bottle guide.

2) Depending on the ink color, cut off the corresponding Jumper wireharness referring to

the table below.

Important: Be sure to cut off the Jumper wireharness from the joint and remove

completely.

3) Fix the Bottle guide, the Bottle SW cover, and the Print cylinder (drum) cover.

Important: Be sure to connect the connecter of the Bottle Set SW wireharness

to the Bottle guide.

2. Insert an Ink cartridge

1) Set an ink cartridge to the Print cylinder (drum).

Be sure to lead ink to the nozzle of the cartridge in advance.

Important: Be sure that the Print Cylinder (drum) temperature is above 59 °F (10 °C).

2) Install the Print cylinder (drum) in the printer.

3) Start the test mode.

Note: If the error code No. d04-534 appears on the control panel, remove the Print

cylinder (drum) and then check the ink cartridge and the Jumper wireharness.

4) Input the test item code No.887 and press the start key .

3. Operation Check

1) Make a master with Riso test chart No.15 and print 200 copies at speed 2.

2) Check density balance.

4. Labeling

Affix an ink color indication label on the Print cylinder (drum) cover as illustrated.

RISO KAGAKU CORPORATION Models

RISO CZ series

1.

Print cylinder (drum) ...................................

1 unit

2. Ink color indication label ...................... 1 sheet

3.

Installation guide (This manual)

................ 1 copy

Nobody but Riso-authorized service

representatives is allowed to install this unit.

Types of Applicable Printers

The following printer models are the intended basic

units for installing the

CZ series inkless Print cylinder

(drum).

Packing List

This package contains the following items.

Installation Procedure for The CZ Series

Inkless Print Cylinder (Drum)

Bottle guid

e

Print cylinder (drum) cover

Bottle SW cover

Jumper wireharness

Connecter of the Bottle Set

SW wireharness

Ink color indication label

/ RED

042-36201-002

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CHAPTER 1: MAINTENANCE

Inkless Drum (CV1860)

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CHAPTER 1: MAINTENANCE

RISORINC Printer Control Board

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CHAPTER 1: MAINTENANCE

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CHAPTER 1: MAINTENANCE

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Riso CZ180 Series, CV1860 Series Technical Manual

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