2. VOLTCRAFT
  3. 20 15 40

VOLTCRAFT 20 15 40, 20 15 41, 20 15 42, 20 15 43, 20 15 44 Directions For Use Manual

  • Hello! I am an AI chatbot trained to assist you with the VOLTCRAFT 20 15 40 Directions For Use Manual. I’ve already reviewed the document and can help you find the information you need or explain it in simple terms. Just ask your questions, and providing more details will help me assist you more effectively!
Page is loading ...
Page is loading ...
Page is loading ...
DIRECTIONS FOR USE
VERSION 02/10
LEAD-ACID BATTERY CHARGER
ITEM NR. 20 15 40 (BC-012-15AT) ITEM NR. 20 15 43 (BC-024-10AT)
ITEM NR. 20 15 41 (BC-012-30AT) ITEM NR. 20 15 44 (BC-024-20AT)
ITEM NR. 20 15 42 (BC-012-40AT)
PROPER USE
The device is used to charge the following battery types:
Lead-acid batteries with liquid electrolyte•
Lead-acid batteries with calcium board•
SLA (Sealed Lead Acid) batteries, factory-charged and fully sealed•
GEL batteries with gelatinous electrolyte•
AGM (Absorbent Glass Mat) batteries, in which the electrolyte is bonded to a glass mat•
Thedevicecanalsobeusedasapowersource.ThesettingsspeciedintheDirectionsfor
Use must always be respected in order to prevent device damage. The device is intended
solely for indoor use and must be protected from wet and moisture. The device as a whole
mustnotbemodiedorconverted.ThesafetyprecautionsintheseDirectionsforUsemustbe
strictlyobserved.ReadthroughtheDirectionsforUsecarefullyandkeepthemsafeforfuture
reference.Thisdevicesatisesstatutory,nationalandEuropeanrequirements.Allcompany
namesanddevicedesignationscontainedintheDirectionsforUsearetrademarksofthe
owners concerned. All rights reserved.
SUPPLIED AS STANDARD
Battery charger•
Terminals (2 x)•
Mains lead•
DirectionsforUse•
EXPLANATION OF SYMBOLS
HazardwarningsandsignsareclearlymarkedintheDirectionsforUse.Thefollowing
symbols are used:
The symbol with the lightning strike inside the triangle indicates a health
hazard, e.g. from electric shock.
The symbol with the exclamation mark inside the triangle indicates par-
ticular hazards during handling, operation or control.
This symbol denotes information provided to improve understanding of the procedures. Î
SAFETY PRECAUTIONS
Before using the device for the rst time, read through the Directions for
Use. They contain information that is important to correct operation. Dam-
age caused by failing to observe these Directions for Use will invalidate
the warranty/guarantee! We accept no liability for consequential damage!
Neither do we accept liability for property damage or physical injury
caused by improper handling or failing to observe the safety precautions.
Such cases invalidate the warranty/guarantee.
General safety precautions
For reasons of safety and approval (CE), unauthorised conversions and/or •
modicationstothedevicearenotpermitted.
The device may only be operated at a mains voltage of 230V~/50Hz. •
The device is designed to Safety Class I.•
Thedeviceisnotatoy.Itmustbekeptoutofchildren'sreach.Exercise•
extreme caution in the presence of children! Children are capable of inserting
objects through the housing openings and into the device. This destroys the
deviceandputslifeatriskfromelectricshock!
The device must be installed, operated and stored out of the reach of children.
Children are able to alter settings or short-circuit the battery and this can
cause an explosion. Mortal danger!
The device is suitable exclusively for charging lead-acid batteries, lead-acid •
batteries with calcium board, SLA batteries, GEL batteries or AGM batter-
ies. Never try to charge other rechargeable (e.g. NiCd, NiMH, LiPo) or even
ordinarybatteries!Thisposesariskofreandexplosion!
Maintenance,settingandrepairactivitiesarereservedforqualiedpersons/•
authorisedworkshops.Thedeviceaccommodatesnocomponentsthatcanbe
adjusted or maintained by yourself.
Inschools,trainingfacilities,DIYandself-helpworkshops,operationofthe•
device must be responsibly supervised by trained personnel.
Donotleavethepackagingmateriallyingaround.Thiscouldbecomea•
dangerous toy for children!
Handlethedevicewithcare.Itcanbedamagedbyknocksandblowsorbeing•
dropped, even from a low height.
Ifyounoticeanydamage,donotcontinuetousethecharger.Takeittoan
approvedworkshopordisposeofitinanenvironmentallycompatiblemanner.
Operation
The device may only be operated in dry, indoor rooms. It must not become •
damporwet,otherwisethereisariskofpotentiallyfatalelectricshock!
Neveroperatethedevicewithwethands.Thisposestheriskofapotentially•
fatalelectricshock!
Thedevicemayonlybeconnectedtoamainssocketwithsafetycontact.•
Donotliftthedevicebythemainsleadanduseitonlyforitsintended•
purpose.
If the mains lead becomes damaged, remove the plug immediately. Never use •
the device with a damaged mains lead.
Donotpullonthemainsleadtoremoveitfromthedeviceorfromthesocket.•
Avoid direct sunlight, intense heat and cold temperatures (for operating •
temperature,refertotheTechnicalSpecication).Keepthedeviceawayfrom
dust and dirt. The same applies for the attached battery.
Chooseanadequatelylarge,stableandatlocationforthedeviceandbat-•
tery.Neverplacethedeviceandbatteryonammablesurfaces(e.g.carpet).
Alwaysuseasuitablere-proofandheat-proofbase.
Neveroperatethedeviceinsideavehicle.Likewise,thedevicemustnotbe•
operatednearammablematerialsorgases.
Neveroperatethedeviceunattended.Despitetheextensiveanddiverse•
range of safety circuits, it is not possible to rule out all malfunctions or prob-
lems during the charging operation.
Operate the device only in a moderate climate, never in a tropical climate.•
Ensureadequateventilationduringoperation.Thedeviceisttedwithacool-•
ing fan for heat control. This fan switches on and off automatically in order to
regulate the internal temperature of the device. Never cover the device or the
attached battery. Never charge the battery in containers or in poorly ventilated
rooms.Explosivegasescandevelopduringthechargingoperation!Keep
thedeviceandbatteryawayfromignitionsourcesandnakedames.Donot
smokewhilehandlingthedeviceorbattery!Thereisariskofexplosion!
Place the device as far away from the battery as possible (as far as the •
chargercableonthedevicewillallow).Donotplacethedeviceonornearthe
battery!
Never use the device if it has been moved from a cold to a warm room. This •
temperature difference causes condensation which can not only lead to mal-
function,butalsoposestheriskofapotentiallyfatalelectricshock!
Wait until the device (and the battery) have reached room temperature before
connectingtothemainsvoltageandswitchingon.Thiscantakeseveral
hours!
AlwaysmakesuretheDIPswitchesaresetcorrectlyforthemodeinwhich•
you are operating the device and for the battery type to be charged. Failure to
dosoposesariskofreandexplosion!
Battery information
Observe all the safety precautions and charging instructions issued by the bat-•
terymanufacturer.Ifthebatteryisrellable,observetherelevantinformation
issued by the battery manufacturer.
Batteriescontainaggressive,corrosiveacids.Preventuidscontainedinthe•
batterycomingintocontactwiththeskinandeyes!Neverdismantlebatteries!
Wash the affected areas with plenty of soap and water. If acid has come into
contactwithyoureyes,ushimmediatelyunderowing,clearandcoldwater!
Thenseekmedicalattentionwithoutdelay!
If acid has come into contact with your clothing, wash out immediately with
plenty of soap and water!
For safety reasons, suitable protective clothing and safety goggles must be •
worn when handling batteries.
Neverwearrings,necklaces,watchesorotherjewellerywhenhandlingbat-•
teriesorchargers.Ashortcircuitorcontactwiththebatterycanposeariskof
burning and explosion!
Batteries must not be short-circuited or disposed of by burning. This poses a •
riskofreandexplosion!
Dependingonwherethebatteryisinstalled,itmaybenecessarytoremove•
the battery before it can be charged.
Ensure correct polarity when connecting a battery to the device (red terminal •
onthedevice=plus/+,blackterminalonthedevice=minus/-).
Never charge batteries with a cell short circuit. •
Neverchargefrozenbatteries.Ifthebatteryuid(electrolyte)isfrozen,allow•
the battery to thaw out completely in a warm room before charging. This can
takeseveralhours,dependingonthebattery.
(
Operation as a power supply (12V-/24V-Version)
Output voltage
DIP switches 13,2V / 26,4V 13,5V / 27,0V 13,8V / 27,6V
4
OFF OFF ON
5
OFF ON OFF
6
ON ON ON
DIPswitches1,2and3switchoffautomatically(regardlessoftheOn/Offposition)ifDIP Î
switch 6 is set to "ON".
Attachthemainscabletothepowersupply(8)andamainssocketwithsafetycontact.•
Attach terminal (3) and then terminal (4) to the battery to be charged or to the consumer to •
besupplied.Ensurecorrectpolarity(RED=pluspole/+;BLACK=minuspole/-).
Whenconnectingbatteriesandconsumers,observethemanufacturer'sOperating Î
Instructions(whenconnectingvehiclebatteriesthevehiclemanufacturer'sOperating
Instruction).
Turn the main switch (9) to "ON". •
TheLED"POWERON"illuminate.TheLEDs"FLOAT","ABSORPTION"and"BULK"illumi-
nate depending on the operating modes.
When the device is fully charged or when the charger is no longer being used as a power •
source, turn the main switch (9) to "OFF".
Disconnectterminal(4)andthenterminal(3)fromthebatteryortheconsumer.•
Isolatethemainsleadfromthesocket.•
On this version of the device, the data interface (7) has no function. Î
OPERATING MODES
Battery charger (booster) mode
This intelligent charger completes the charging operation automatically in four phases.
Phase 1: Preparation of a low or severely discharged battery in order to optimise current ac-
ceptance.TheLEDs"POWERON"and"BULK"illuminate.
Phase 2:Afterapprox.30minutes,thedeviceswitchestothenextphase;thebatteryis
chargedwiththeoutputvoltage.TheLEDs"POWERON"and"BULK"illuminate.
Phase 3:Aftersometime,thedeviceswitchestotheABSORPTIONphase;thebatteryisfully
chargedwithmax.chargecurrent.TheLEDs"POWERON"and"ABSORPTION"illuminate.
Phase 4:Thebatterycontinuestobechargedwithoatvoltage.Thisprotectsthebatteryfrom
overloadandequalisesanyself-discharge.TheLEDs"POWERON"and"FLOAT"illuminate.
Power source mode
This device can also be used as a power source for a consumer.
TheLEDs"POWERON"and"FLOAT"illuminate.
CARE AND MAINTENANCE
Before cleaning, switch off the device. Then remove the battery (if any) from the device and
isolate the device from the mains voltage.
Cleanthedevicewithasoft,cleananddrycloth.Donotuseaggressivedetergentsorchemi-
cals as these can damage the housing (discolouration).
DISPOSAL
Device
Never dispose of devices bearing the symbol opposite in the household waste.
Youareobligedtodisposeoftheseusedelectricalandelectronicdevices
separately.
Askyourlocalauthorityaboutthefacilitiesforcontrolleddisposal.Separate
disposal passes used devices for recycling or other forms of reuse. This helps
preventharmfulsubstancesfrominltratingtheenvironment.
Batteries
As the end user, you have a legal obligation (battery regulation) to return all
usedbatteries;disposingofbatteriesinthehouseholdwasteisprohibited!
Batteries containing harmful substances bear the symbols opposite. These
symbols mean that disposal in the household waste is prohibited. The designa-
tions for the decisive heavy metal area: Pb=lead (designation on the battery,
e.g. below the dustbin symbols, bottom left).
Youcanreturnyourusedbatteriesfreeofchargetoyourlocalcollectionpoints,
any of our branches or wherever batteries are sold!
In doing so, you are satisfying legal obligations and helping protect the environ-
ment.
SERVICE
Haveyourdevicerepairedonlybyqualiedpersons.Thiswillguaranteethatthedevice
remains safe.
STORAGE AND TRANSPORT
Alwayskeepthedevicecoolanddry.
Protect the device from damage during transportation.
Isolatethebatterytobechargedfromallconsumersandleads(rstswitchoff•
all consumers!) before connecting it to the charger. Always isolate the earth
connection(minuspole)fromthebatteryrstandthenthepluspole.
Before connecting the battery to the consumer(s), isolate the charger from the
battery.
Sparkscanoccurwhenconnectingordisconnectingthebattery.Adequate
ventilation should therefore be provided!
If you are not sure how to connect or operate correctly or if you have any questions that are
notansweredintheDirectionsforUse,contactourTechnicalInformationServiceorother
qualiedperson.
Voltcraft®,Lindenweg15,D-92242Hirschau,Tel.+491805865827.
THE DEVICE AT A GLANCE
Charger display1.
Connection screw (+), 2 x2.
Connection terminal (+)3.
Connection terminal (-)4.
Connection screw (-)5.
DIPswitches(foroperating6.
modes)
Data-interface(onlyforthe7.
manufacturer)
Mains connection8.
Main switch (On/Off)9.
CONNECTION AND OPERATION
Always make sure the DIP switches are set correctly for the mode in which
you are operating the device and for the battery type to be charged. There
is a risk of re and explosion!
Always make sure the DIP switches are set correctly for the input voltage
on the consumer. There is a risk of re and explosion!
Makesurethatthemainswitch(9)issetto"OFF".•
Attachthefork-shapedlugontheREDcabletotheterminal(2)onthedevice.Tightenthe•
screw.
Attachthefork-shapedlugontheBLACKcabletotheterminal(5)onthedevice.Tighten•
the screw.
SettheDIPswitches(6)correctlyforthedesiredoperatingmode. •
Refer to the tables.
Operation as a battery charger (12V-/24V-Version)
Battery type
DIP switches
SLA/GEL AGM/lead-acid
battery
Lead-acid battery
with calcium board
1
OFF OFF ON
2
OFF ON OFF
3
ON OFF OFF
4
OFF OFF ON
5
OFF ON OFF
6
OFF OFF OFF
Output voltage
14,2V/28,4V 14,6V/29,2V 14,8V/29,6V
Float voltage
13,2V/26,4V 13,5V/27,0V 13,8V/27,6V
3
2
5
6
9
7
8
4
1
TROUBLESHOOTING
Status Potential cause Remedy
Charger will not start. No mains voltage. Checkthemainsvoltagesupply.
Deviceoverheatsand
switches off.
Allow the device to cool down.
Intermittent contact at the
terminals.
Checkconnectionsbetween
charger and battery.
Output short-circuited.
Charging not stable. DIPswitchsettingsdonot
match battery type.
SetDIPswitchesforbatterytype.
Battery is not charged
through to Phase 4.
Battery data do not match
thetechnicalspecication
of the device.
Battery cannot be charged using
the device.
Battery is defective. Disposeofthebattery.
TECHNICAL SPECIFICATION
Input voltage .........................................200-240 V/AC, 50/60 Hz
Primarycharge,bulk/absorption ...........12V-Version:14,2V/14,6V/14,8V
24 V-Version: 28,4 V / 29,2 V / 29,6 V
Primarycharge,oat ............................12V-Version:13,2V/13,5V/13,8V
24 V-Version: 26,4 V / 27,0 V / 27,6 V
Output ripple .........................................< 50 mA at full load
Efciencyupto .....................................87 %
Load equalisation .................................1.5%ofoutputcurrent:noload~atfullload
Operating temperature .........................0 - 40 °C
Insulated battery connections ...............2
Ventilation .............................................Cooling fan
Itemno. 201540 201541 201542 201543 201544
Max.chargecurrent 15A 30A 40A 10A 20A
Max.batterycapacity 30-200Ah 40-300Ah 50-600Ah 20-150Ah 25-300Ah
Width (ca.) 200 mm 240 mm 240 mm 200 mm 240 mm
Length(ca.) 215mm 235mm 235mm 215mm 235mm
Height (ca.) 80 mm 80 mm 80 mm 80 mm 80 mm
Weight(ca.) 1,7kg 2,5kg 2,8kg 1,9kg 2,8kg
( Legal notice
TheseoperatinginstructionsareapublicationbyVoltcraft®,Lindenweg15,D-92242Hirschau/Germany,
Phone+49180/5865827(www.voltcraft.de).
Allrightsincludingtranslationreserved.Reproductionbyanymethod,e.g.photocopy,microlming,orthecapturein
electronic data processing systems require the prior written approval by the editor. Reprinting, also in part, is prohibited.
These operating instructions represent the technical status at the time of printing. Changes in technology and equipment
reserved.
© Copyright 2010 by Voltcraft®.
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
/