Poulan PR185H42STA Owner's manual

Brand: Poulan

Model: PR185H42STA

Category: Lawnmowers

Type: Owner's manual

This manual is also suitable for

IMPORTANT MANUAL Do Not Throw Away

Poulan

OWNER'S MANUAL

MODEL:

PR18542STA

WARNING :

Read the Owner's Manual and follow

all Warnings and Safety Instructions.

Failure to do so can result in serious

injury.

LAWNTRACTOR

279910 PR18542STA

Always Wear Eye Protection During Operation

174397 2.16.00 JH

Printed in U.S.A.

& SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the

manual and on the machine before starting.

• Onlyallow responsible adults, who are familiarwith the

instructions,to operate the machine.

• Clear thearea ofobjects such as rocks,toys, wire,etc.,

whichcould be picked UPand thrown by the blade.

• Besure thearea isclear of other people beforemowing.

Stop machine ifanyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Alwayslookdownand behind before and while backing.

• Be aware of the mower discharge direction and do not

point it at anyone. Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow downbefors turning.

• Never leavea running machine unattended. Alwaystum

Offblades, set parking brake, stop engine, and remove

keys before dismounting.

• Turn offblades when not mowing.

• Stop engine before removing grass catcher or unclog-

gingchute.

• Mow only indaylight or good artificial light.

• Do notoperate the machine while under the influenceof

alcoholor drugs.

• Watch for trafficwhen operating near or crossingroad-

ways.

• Use extra care when loading or unloading the machine

intoa trailer or truck.

• Data indicates that operators, age 60 years and above,

are involved in a large percentage of ridingmower-

related injuries. These operators shouldevaluate their

ability to operate the riding mower safely enough to

protectthemselves and others from serious injury.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, whichcan rssult in severe injuryordeath..

All slopes require extra cauUon. If you cannot back up the

slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts,or bumps. Uneven terrain could

overturnthe machine. Tafl grass can hide obstacles.

• Use slow speed. Choose a low gear sothat youwillnot

have to stop or shift while on the slope.

• Followthe manufacturer's recommendations forwheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attach-

ments. These can change the stability ofthe machine.

• Keep allmovement on the slopes slowand gradual Do

not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose

traction, disengage the blades and proceed slowly

straight down the slope.

DO NOT:

• Do not turnon slopes unless necessary, andthen, tum

slowly and gradually downhill, ifpossible.

• Do not mow near drop-offs, ditches, or embankments.

The mowercould suddenlytum overifawheel isoverthe

edge of a cliff or ditch, or if an edge caves in.

• Donotmowonwetgrass.Reducedtractioncouldcause

sliding.

• Do not tryto stabilize the machine by puttingyourfoot

onthe ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur ifthe operator isnotalert to the

presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that

children will remain where you lastsaw them.

• Keep children out of the mowing area and under the

watchful care of another responsibleadult.

• Be alert and tum machine offifchildren enter the area.

• Before and when backing, look behind and down for

small children.

• Never carry childrsn. They may fall offand beseriously

injured or interfere with safe machine operation.

• Never allow children tooperate the machine.

• Use extracare when approachingblindcomers,shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels.

They are flammable and vapors are explosive.

Use only an approved container.

Never remove gas cab or add fuel with the engine

running. Allow engine tocool before refueling. Do

not smoke.

Never refuel the machine indoors.

Never store the machine or fuel container inside

where there isanopen flame, suchasawater heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts,especially blade attachment bolts,

tight and keep equipment in good condition.

• Never tamper with safety devices. Check theirproper

opera'don regularly.

• Keep machine free of grass, leaves, or other debris

buUd-up.Clean oilorfuelspillage. Allowmachinetocool

before storing.

• Stop and inspect the equipment ifyou strikean object.

Repair, ifnecessary, before restarting.

• Never make adjustments or repairs with the engine

running.

• Grass catcher components are subject to wear, dam-

age, and deterioration,whichcouldexpose movingparts

orallow objectstobethrown. Frequently checkcompo-

nents and replace with manufacturer's recommended

parts, when necessary.

• Mower blades aresharp andcancut. Wrepthe blade(s)

or wear gloves, and use extra caution when servicing

them.

• Check brake operation frequently. Adjust and service

as required.

SAFETY RULES

A Safe Operation Practices for Ride-On Mowers _lb

• Besumtheareaisclear ofotherpeople before mowing.

Stop machine ifanyone enters the area.

• Never carry passengers or children even with the

blades off.

• Do not mow in reverse unless absolutely necessary.

Alwayslookdownand behindbefore andwhilebacking.

• Never carrychUdren.They may falloffand besedously

injured orinterfere with safe machine operation.

• Keep children out of the mowing area and under the

watchfulcare ofanother responsible adult.

• Bealert and turnmachine offifchildren enter the area.

• Before and when backing, look behind and down for

small children,

• Mow up and downslopes (15 ° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts,or bumps. Uneven terrain could

overturnthe machine. Tall grass can hide obstacles.

• Useslow speed. Choose a low gear sothatyou wiltnot

have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose

traction, disengage the blades and proceed slowly

straightdown the slope.

• Ifmachine stopswhilegoing uphill,disengage blades,

shift intoreverse and back down slowly.

• Do nottum onslopesunless necessary, and then, turn

slowlyand gradually downhill, ifpossible.

Look for this symbol to point out important

safety precautions. It means CAUTION!!!

BECOME ALERT!!! YOUR SAFETY IS IN-

VOLVED.

CAUTION: Do not coast down a hill in

neutral, you may lose control of the trac-

tor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer

of your tractor. Use common sense

when towing. Operete only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

CAUTION: In order to prevent acciden-

tal starting when setting up, transport-

ing, adjusting or making repairs, always

disconnect spark plug wire and place

wirewhere itcannot €ontsct spark plug.

a WARNING A

The engine exhaust from this product contains

chemicals known to the State of California to

cause cancer, birth defects, or other reproduc-

tive harm.

TABLE OF CONTENTS

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ...................... 4, 14-17

ASSEMBLY ................................................................ 6-8

OPERATION ............................................................. 9-13

MAINTENANCE SCHEDULE ....................................... 14

SERVICE AND ADJUSTMENTS ............................. 18-23

STORAGE ................................................................... 24

TROUBLESHOOTING ............................................. 25-26

REPAIR PARTS ...................................................... 28.43

WARRANTY ................................................................ 45

PRODUCT SPECIFICATIONS

GASOLINECAPACITY 2.00 GALLONS

ANDTYPE: UNLEADED REGULAR

OILTYPE(API-SF/SG/SH): SAE 30 (above32°F)

SAE 5W-30 (below32°F)

3.75 PINTS

CHAMPION RC12YC

OIL CAPACITY:

SPARK PLUG:

GAP: .030")

VALVE CLEARANCE: INTAKE: .004=-.006"

EXHAUST: .004" - .006"

GROUND SPEED (MPH): FORWARD:

1st 1.2

2nd 1.5

3rd 2.4

4th 3.5

5th 4.8

6th 5.4

REVERSE: 1.5

TIRE PRESSURE:

CHARGING SYSTEM:

BA'I-I'ERY:

FRONT: 14 PSI

REAR: 10 PSI

16 @ 3600 RPMS

AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U 1R

i BLADE BOLT TORQUE: 27-35 FT. LBS.

CONGRATULATIONS onyourpurchaseof anewtractor. It

has been designed, engineered and manufactured togive

you the best possible dependability and performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest authodzed service

centre/department. We havecompetent, well-trained tech-

nicians and the propertoolstoservice or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain yourtractor propedy.

Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule inmaintaining,caring for and

using your tractor.

• Follow the instructions under =Customer Responsibili-

ties" and =Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal com-

bustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable localor state laws

(if any). If a spark arrester is used, itshould be maintained

in effective working order bythe operator.

A spark arrester for the muffler is available through your

nearest authodzed servicecentreldepartmant(See REPAIR

PARTS section of this manual).

UNASSEMBLED HARDWARE

Steering Wheel

/_Steedng vV_tee_l_nnsgert -

Sleeve

(1) Lock

washer

3/8

(1)Large

Washer

(1) Hex Bolt 5/16-18 x 1ol/4

(1)

Locknut

5/16-18

Steering

Wheel

Adapter

Seat

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Shoulder

Bolt 5/16-18

(1) Knob

Keys

(2) Keys

Slope Sheet

(2) Mulch_

ASSEMBLY

Your new tractor has been assembled at thefactory with exception ofthose partsleft unassembledfor shippingpurposes. To

ensure safe and proper operation ofyourtractor all parts and hardware you assemble mustbe tightened securely. Use the

correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed,

(2) 1/2" wrenches Utility knife

(1) 9/16" wrench Tire pressuregauge

Pliers

When rightor lefthand ismentionedinthis manual, itmeans

when you are in the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton.

• Cut, from top to bottom, along lines on all four corners

of carton, and lay panels fiat.

• Check for any additional loose parts or cartons and

remove.

BEFORE REMOVING TRACTOR FROM

SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align

mounting holes inextensionand lowershaftsand install

5/16 hex bolt and Iocknut. Tighten securely.

• Place tabs of steering boot over tab slots in dash and

push down to secure.

INSTALL STEERING WHEEL

• Position front wheels ofthe tractorsothey are pointing

straightforward.

• Remove steering wheel adapter fromsteeringwheel and

slide adapter onto steering shaft extension.

• Position steering wheel socrossbars arehorizontal (left

to right) and slide inside bootand onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely.

• Snap steering wheel insertintocenterof steering wheel.

• Remove pretective materialsfremtractorhood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID,

;r--_ INSERT

-. 3/8 HEX BOLT

3/8 LOCK WASHER

, LARGE FLAT

(_/WASHER

STEERINI

WHEEL

ABAPTER

LOCKNUT

EXTENSION

_16 HEX

BOLT

FIG. 1

HOW TO SET UP YOUR TRACTOR

CHECK BA'I-I'ERY (See Fig. 2)

• Lift seat pan to raised position and open battery box

door.

• If this battery is put intoservice after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" inCUSTOMER RESPONSIBILITIES

section ofthis manual for charging instructions).

i i

ASSEMBLY

BOX

LABEL

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

• Remove adjustment knobandflatwasher securingseat

tocardboard packing and setaside for assemblyofseat

to tractor.

• Pivot seat upward and remove from the cardboard

packing. Remove the carboard packing and discard.

• Place seat on seat pan and assemble shoulder bolt.

Tighten shoulder boltsecurely.

• Assembleadjustmentknobandflatwasherloosely. Do

not tighten.

• Lower seat into operating positionand siton seat.

• Slide seat untila comfortable positionisreached which

allows youtopress clutch/brake pedal alltheway down,

• Get off seat without moving itsadjusted position.

• Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

ADJUSTMENT

KNOB WASHER

TO ROLL TRACTOR OFF SKID (See Opera-

tion section, page 10, for location and

function of controls)

• Press lift lever plunger and raise attachment liftlever to

its highest position.

• Release parkingbrekebydepressingclutch/brakepedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid.

• Remove banding holding discharge guard up against

tractor.

TO DRIVE TRACTOR OFF SKID (See Opera-

tion section, page 10, for location and func-

tion of controls)

& WARNING: Before starting,read,understand and follow

all instructions in the Operation section of this manual. Be

sure tractor isin a well-ventilated area. Be sure the area in

front of tractor is clear ofother people and objects.

• Be sure all the above assembly steps have been

completed.

• Check engine oil level and fill fuel tank with gasoline.

• Sit on seat inoperating position,depress clutch/brake

pedal and set the parkingbrake.

• Place gear shift lever in neutral (N) position.

• Press liftlever plunger and raiseattachment liftlever to

its highest position.

• Startthe engine. Afterengine hasstarted, move throttle

control to idleposition.

• Depress clutch/brake pedal intofull "BRAKE" position

and hold. Move gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and slowly drive

tractor off skid.

• Apply brake tostop tractor,set parkingbrake and place

gearshift lever in neutral position.

, Turn ignition key to"OFF" position.

Continue with the instructionsthatfollow.

FIG. 3

NOTE: You may now rollor drive your tractor offthe skid.

Follow the appropriate instruction below to remove the

tractor from the skid.

ASSEMBLY

CHECK TIRE PRESSURE

IMPORTANT: FOR SHIPPING PURPOSES, THE

MULCHER PLATE WAS PREATTACHED TO YOUR

MOWER. THE MULCHER PLATE MUST ONLY BE USED

WITH THE MULCHING BLADES THAT CAME PACKED

SEPARATELY IN THE CARTON.

YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH

PERFORMANCE BLADES, WHICH ARE THE BEST

BLADES FOR BAGGING AND DISCHARGING. TO USE

YOUR MOWER WITH THE HIGH PERFORMANCE BLADES

THE MULCHER PLATE MUST BE REMOVED FROM THE

MOWER (See Fig. 4).

TO SET UP YOUR MOWER FOR MULCHING

• Remove high performance blades and install mulcher

blades, (see BLADE REMOVAL in the CUSTOMER

RESPONSABILITY section of this manual).

TO INSTALL MULCHER PLATE (See Fig. 4)

(nFeviouslyremoved)

NOTE: Ifyouinstalledfile rnulchingbladesyouwillneedtoinstall

the mulcher plate.

• Raise and hold deflector shield in updght position.

• Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

from mower. Raise and hold guard when

attaching mulcher plate and allow it to

rest on plate while in operation.

DEFLECTOR MULCHER

SHIELD

LATCH

HOOKS

FIG. 4

TO CONVERT TO BAGGING OR

DISCHARGING

NOTE: The mulcherblades willdischargeand bag grass, but

forbestbaggingand discharging installthe highperformance

blades.

• Remove mulcher plate and muicher blades and install

highperformanceblades, (see BLADE REMOVAL inthe

CUSTOMER RESPONSABILITY section ofthis manual).

• St°re mulcher blades and muicherplata ina safe place"

Yourmower isnow ready fordischarging or installation

of optional grass catcher accessory.

The tireson yourtractorwere ovednflated at the factoryfor

shippingpurposes. Correct tire pressure is important for

bestcuffingperformance.

• Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

Forbestcuffing results, mower housing shouldbe properly

leveled, See =TOLEVEL MOWER HOUSING" inthe Service

and Adjustments sectionof this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual, Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn howtooperate your tractor,check tosee that

thebrake isproperly adjusted. See "TO ADJUST BRAKE"

in the Service and Adjustments section of this manual.

,/'CHECKLIST

BEFORE YOUOPERA TEAND ENJOY YOUR NEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFACTION FROM THIS

QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

•/ All assembly instructions have been completed.

,/ No remaining loose parts in carton.

,,/ Battery isproperly prepared and charged. (Minimum 1

hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely.

/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

•/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

propedy inflated for leveling).

4' Check mower and drive belts. Be sure they are routed

propedy around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are stillsecure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

•/ Be sure brake system is in safe operating condition.

OPERATION

These symbols may appear on your tractoror in literaturesupplied with the product. Learnand understand their meaning.

BAI-rERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENG,NEOHENG,NEOFFO,'PRESSORE',GHTSONOV_._T_.PI

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

N H

AI-rACHMENT REVERSE

CLUTCH ENGAGED

IGNITION

A'I-I'ACHMENT

CLUTCH DISENGAGED

NEUTRAL HIGH LOW

PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(AutomaticModelsonly)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith yourtractortofamiliarize yourself withthelocationsofvarious controls and adjustments. Save

this manual for future reference.

ATTACHMENT

CLUTCH LEVER

IGNITION LIGHT

SWITCH SWITCH

POSITION

AMMETER

'_ UFTLEVER

PLUNGER

CHOKE

ATTACHMENT

LIFT LEVER

CLUTCH/

BRAKE

PEDAL

THROTTLE

CONTROL

GEARSHIFT

LEVER

HEIGHT ADJUSTMENT

KNOB

BRAKE LEVER

FIG. 5

Our tractorsconform to the safety standards of theAmerican National Standards Institute.

THROTrLE CONTROL: Used for starting and controlling

engine speed.

CHOKE CONTROL: Used for starting a cold engine.

CLUTCH/BRAKE PEDAL: Used for clutching and braking

the tractorand starting the engine.

IGNITION SWITCH: Used for starting and stopping the

engine.

UGHT SWITCH: Turns the headlights on and off.

AMMETER: Indicates charging (+) or discharging (-) of

battery.

HEIGHT ADJUSTMENT KNOB: Used toadjustthe mower

cuffingheight

A'rrACHMENT CLUTCH LEVER: Used to engage the

mowerblades, orotherattachments mounted toyourtractor.

LIFT LEVER PLUNGER: Used to release attachment lift

leverwhen changing itsposition.

AI"rACHMENT LIFT LEVER: Used to raise and lower the

mowerdeck orother attachments mounted toyour tractor.

PARKING BRAKE LEVER: Locks Clutch/Brake Pedal into

the brake position.

GEARSHIFT LEVER: Selects the speed and direction of

tractor.

OPERATION

The operation of any tractor can result inforeign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs. We recommend a wide vision

safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR I & CAUTION: Always atop tra_-_or _om-

pletely, as described above, before leav-

TO SET PARKING BRAKE (See Fig. 6)

Your tractor isequipped with anoperator presence sensing

switch.=When engine isrunning,anyattempt bytheoperator

to leave the seat without first settingthe parking brake will

shut off the engine.

• Depress clutch/brake pedal intofull "BRAKE" position

and hotd.

• Place parking brake lever in"ENGAGED" position and

release pressure from clutch/brakepedal. Pedal should

remain in "BRAKE"position. Make sure parking brake

will hold tractorsecure.

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTI'LE CONTROL (See Fig. 6)

Always operate engine at fullthrottle.

• Operating engine at less than full throttle reduces the

battery charging rate.

• Full throttle offersthe best bagging and mower perfor-

mance.

C"oO oL

POSITION

CLUTCH/BRAKE

PEDAL "DRIVE"

POSITION

ATTACHMENT CLUTCH

fLEVER "ENGAGED"

,,-, POSITION

gTiON

-----'POBIT,oHO'SEHGAGED"

PARKING BRAKE

""ENGAGED" POSITION

GEAR SHIFT

HEIGHT _ LEVER

ADJUSTMENT "_

KNOB PARKING BRAKE

"DISENGAGED" POSITION

FIG. 6

STOPPING (See Fig. 6)

MOWER BLADES -

• To stop mower blades,move attachment clutchlever to

"DISENGAGED"position.

GROUND DRIVE-

• To stop ground ddve, depress clutch/brake pedal into

full "BRAKE" position.

• Move gear shift lever to neutral (N) position.

ENGINE -

• Move throttle controlto slow position.

NOTE: Failure to movethrottle controlto slow positionand

allowing engine toidlebeforestoppingmay cause engine to

=backfire".

• Turn ignition key to "OFF* position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke tostop engine,

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE

BATTERY TO BE DISCHARGED, (DEAD).

NOTE: Under certainconditionswhentractorisstandingidle

with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stoppingtractor on grass areas.

TO USE CHOKE CONTROL (See Fig. 6)

Use choke controlwhenever you are starting a coldengine.

Do not use to starta warm engine.

• To engage choke control, pull knob out. Slowly push

knob in todisengage.

TO MOVE FORWARD AND BACKWARD

(See Fig. 6)

The direction and speed of movement iscontrolled bythe

gearshift lever.

• Start tractor with clutch/brake pedal depressed and

gearshift lever inneutral (N) position.

• Move gear shiftlever to desired position,

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO

DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 6)

The cuttingheight iscontrolledby turning the height adjust-

ment knobin desired direction.

• Tum knob clockwise(/_l) to raise cutting height.

• Tum knob counterclockwise (1,_) to lower cutting

height.

The cutting height rangeis approximately 1-1/2" to4-1/2".

The heights are measured from the ground to the blade tip

withtheengine notrunning. These heights are approximate

and may vary depending upon soil conditions, height of

grass and types ofgrassbeing mowed.

• Theaveragelawnshouldbecuttoapproximately2-t/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow oftenand after moderate growth.

• For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high;thesecond to desired height.

TO ADJUST GAUGE WHEELS (See Fig. 6B)

Gauge wheels areproperly adjusted when they are slightly

offthe groundwhen mower isat the dasired cutting height in

operating position. Gauge wheels then keep the deck in

proper position to help prevent scalping in most terrain

conditions,

OPERATION

• Adjustgauge wheels withtractor on a flatlevel surface. •

• Adjust mower to desired cutting height (See =TO AD-

JUST MOWER CU'I-I'ING HEIGHT" in the Operation °

section of this manual).

With mower in desired height of cut position, gauge •

wheels shouldbe assembled sothey are slightlyoffthe

ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and

tighten securely.

Repeat foropposite side installinggauge wheel insame

adjustment hole.

3/8-16

LOCKNUT

P-AUGE WHEEL

MOUNTING

BRACKET

3/8V

SHOULDER

FIG. 6B

TO OPERATE MOWER (See Fig. 7)

Your tractoris equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine runningand the attachment clutch engaged will

shut offthe engine.

• Select desired height ofcut.

• Lowermower with attachment liftcontrol.

• Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment

clutchcontrol.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the deflector

shield in place.

"ENGAGED" POSITION

LIFT LEVER

HIGH POSITION

ATTACHMENT

CLUTCH LEVER

"DISENGAGED"

POSITION

LOW

POSITION

SHIELD

FIG. 7

TO OPERATE ON HILLS

I & CAUTION: Donotdriveupordownhills I

with slopes greater than 15° and do not

drive across any slope.

• Choose the slowest speed before starting upor down

hills.

• Avoid stoppingor changing speed on hills.

If slowing is necessary, move throttle control lever to

slower position.

If stopping is absolutely necessary, pushclutch/brake

pedal quickly to brake position and engage parking

brake.

Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightlyas you restart

movement.

To restart movement, slowlyrelease parkingbrake and

clutch/brake pedal.

Make all tums slowly.

TO TRANSPORT

• Raise attachment lift tohighest positionwith attachment

lift control.

• When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hoodfrom damage when transportingyour

tractor on a truck or a trailer, be sure hood is closed and

secured totractor. Use an appropriate means oftyinghood

to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recommended by and

comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a

load, while on a slope, isdangerous. Tires can lose traction

withtheground and cause you to lose controlofyourtractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 12)

• The engine in your tractor has been shipped, fromthe

factory, already filled with summer weightoil.

• Check engine oilwith tractor on level ground.

• Remove oilfillcap/dipstick and wipeclean, reinsertthe

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section ofthis manual).

• Tochange engine oil, see the Customer Responsibilities

section in this manual

ADD GASOLINE

• Fillfueltank. Use fresh, clean, regularunleadedgaso-

line with a minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates thatalcoholblendedfuels

(called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation ofacids

during storage. Acidic gas can damage the fuel system of

an engine while in storage. To avoid engine problems, the

fuel system should be emptied before storageof30 daysor

longer. Drain the gas tank, start the engineand let itrununtil

thefuel linesand carburetor are empty. Use fresh fuel next

OPERATION

season. See Storage Instructionsforadditional information.

Never use engine orcarburetor cleaner products in the fuel

tank or permanent damage may occur.

I&C O o.,o_°o.i

filler neck. Donot overfill. Wlpeoffany

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE (See Fig. 6)

When startingthe enginefor the first time or iftheengine has

runout offuel, it willtake extra cranking time to move fuel

from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake

pedal and set parkingbrake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutchto =DISENGAGED" position.

• Move throttle controlto fast position

• Pullchokecontroloutfor a coldengine start attempt. For

a warm engine startattempt the choke control may not

be needed.

NOTE: Before starting, read the warm and cold starting

proceduresbelow.

• Insert key into ignition and turn key clockwise to

"START" position and release key as soon as engine

starts. Do not run starter continuously for more than

fifteen seconds per minute. Ifthe engine does not start

afterseveral attempts, pushchoke control in,wait a few

minutes and try again. Ifengine stilldoes not start, pull

the choke controlout and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until

the engine begins to run smoothly. It the engine starts

torunroughly,pullthechoke controloutslightlyfor afew

seconds and thencontinuetopushthe control inslowly.

• The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine

and allow itto warm upfor one minute using the choke

as described above,

COLD WEATHER STARTING (50 ° Fand below)

• When engine starts, slowly push choke control in until

theengine beginstorunsmoothly. Continue to pushthe

choke control in small steps allowing the engine to

accept small changesinspeed and load, untilthe choke

controlisfullyin. Iftheengine starts to run roughly, pull

the choke controloutslightlyfora few seconds and then

continue topushthe controlin slowly. This may require

an engine warm-up period from several seconds to

several minutes, depending on the temperature.

• The attachments canbe used during the engine warm-

upperied and may requirethe choke controlbepulledout

slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F)the carburetor fuel mixture may

need to be adjusted forbest engine performance. See _1"O

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

MOWING TIPS

• Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

• The left handsideofmower shouldbe used fortrimming.

• Ddvesothatclippingsaradischargedontotheareathat

has been cut. Have the cut area to the dght of the

machine. This willresultin a more even distribution of

clippingsand more uniformcuffing. 13

When mowinglarge areas, sta/t by turningtotherightso

thatclippingswilldischarge away from shrubs,fences,

driveways, etc. After one or two rounds, mow in the

oppositedirection making left hand tums untilfinished

(See Fig. 8).

• If grass is extremely tall, itshould be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desiredheight.

• Do not mow grass when it is wet. Wet grass willplug

mowerandleave undesirableclumps. Allowgrass todry

beforemowing.

• Always operste engine st full throttle when mowing

to assure better mowing performance and proper dis-

chargeofmaterial. Regulate groundspeed byselecting

a low enough gear to give the mower cutting perfor-

mance as well as the quality of cut desired.

• When operating attachments, select a ground speed

thatwillsuitthe terrain and give bestperformance ofthe

attachment being used.

FIG. 8

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEPMOWER

HOUSING FREE OF BUILT-UP GRASS AND TRASH.

CLEAN AFTER EACH USE.

• The specialmulchingbladewillrecutthe grassclippings

manytimes and reduce them insize so that as they fall

ontothelawnthey willdisperse intothegrass and notbe

noticed. Also, the mulched grass will biodegrade

quicklytoprovide nutrients for the lawn. Always mulch

with your highest engine (blade) speed as this will

providethe best recutting action of the blades.

• Avoidcuffingyour lawn when itiswet. Wet grass tends

toform clumpsand interferes with the mulchingaction.

The besttime to mow your lawn isthe early afternoon.

Atthistime the grass has dried and the newly cutarea

willnot be exposed to the direct sun.

• Forbest results,adjust the mower cuttingheightsothat

the mower cuts off only the top one-third of the grass

blades (See Fig. 9). For extremely heavy mulching,

reduceyourwidthofcut on each pass and mowslowly.

• Certain types ofgrass and grassconditionsmay require

that an area be mulched a second time to completely

hide the clippings. When doing a second cut, mow

across or perpendicular to the firstcut path.

• Change your cutting pattern from week to week. Mow

northtosouthone week then change toeast towest the

nextweek. This will help prevent matting and graining

ofthe lawn.

FIG. 9

MAX 1/3

i ii

CUSTOMER RESPONSIBILITIES

FILL IN DATES

ASYOOCOMP, E

Check Brake Operation _

Check Tire Pressure

Check Operator Presence and

T Irdedock Systems

B Check for Loose Fasteners I_ 1_'7

A Sharpen/Replace Mower Blades _4

T Lubdcation Chart ,

0 Check Battery Level

R Clean Battery and Terminals I_

Check Trenssxle Cooling

Adjust Blade Belt(s) Tension II_s

Adjust Motion Drive Belt(s) Tension _s

Check Engine Oil Level _ ll_

Change Engine Oil I_t2,_ I_

E Clean Air Filter _

i N Clean Air Screen

i (_ Inspect Muffler/Spark Arrester

/ Replace Oil Filter (If equipped) 11_1,2

I E I Clean Engine Cooling Fins 11_2

Replace Spark Plug I_ ll_

Replace Air Filter Paper Cartridge

Replace Fuel Filter I_'

1 .Cbangemomoftenwhenoperatingunderapeavylondoriohighambientternperotures. 5-ffeqaipeedwithadjuotablesystem.

2 - Service more often whe_ operatingin dirtyordustyconditions, 6 - Not requiredff equippedwith maintenance-fleebattery.

3 - If equipped withoilfilter, change oilevery 50 hours. 7 - Tightenfront axle pivot baitto 35 It._bs. maximum,

4 - Replace bladesmore (}hen when mowingio sandysail I3o not overitghten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover itemsthat have

been subjected tooperator abuse ornegligence. To receive

full value from the warranty, operator must maintaintractor

as instructed in this manual.

Some adjustments will need to be made periodically to

properlymaintain your tractor.

Alladjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

• Once s yearyou shouldreplace the spark plug,clean or

replace airfilter, and check blades and beltsforwear. A

new spark plug and clean air filterassureproperair-fuel

mJxtureand help your engine runbetter andlastlonger.

BEFORE EACH USE

• Check engine oil level.

• Checkbrake operation.

• Check tire pressure.

• Check operator presence and

interlocksystems for proper operation,

• Check for loose fasteners.

LUBRICATION CHART

(_SPINDLE

ZERK ZERK

(_FRONT '_)FRONT WHEEL

BEARING ZERK SEARING ZERK

t T - _ PIVOTS

(_)SAE 30 OR 10W30 MOTOR OIL

_GENERAL PURPOSE GREASE

_)REFER TO CUSTOMER RESPONSIBILITIES "ENGINE"

SECTION

IMPORTANT: DO NOT OiL OR GREASE THE PIVOT

POINTS WHICH HAVE SPECIAL NYLON BEARINGS.

VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT

THAT WILL SHORTEN THE LIFE OF THE SELF-

LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE

LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE

TYPE LUBRICANT SPARINGLY.

CUSTOMER RESPONSIBILITIES

MANDREL

ASSEMBLY

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

Iftractorrequiresmore than six (6) feet stopping distanceat

high speed in highest gear, then brake must be adjusted.

(See "TOADJUST BRAKE" inthe Service and Adjustments

section ofthis manual).

TIRES

• Maintainproperair pressure inalltires (See"PRODUCT

SPECIFICATIONS" section ofthis manual).

• Keep tiresfree ofgasoline, oil, or insect controlchemi-

calswhichcan harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM

Besure operatorpresence and intedock systems are work-

ingproperly. Ifyour tractor does not function as described,

repairthe problemimmediately.

• The engine should not start unless the clutch/brake

pedal isfully depressed and attachement clutchcontrol

is inthe disengaged position.

• When theengine isrunning, anyattempt bytheoperator

to leave the seat without first setting the parking brake

should shut offthe engine.

• When theengine isrunningand the attachment clutchis

engaged, any attempt bythe operator to leave the seat

should shut offthe engine.

• The attachment clutch should never operate unlessthe

operator isin the seat.

BLADE CARE

Forbestresultsmower blades mustbe keptsharp. Replace

bentor damaged blades.

BLADE REMOVAL (See Fig. 10)

• Raise mower to highest position to allow access to

blades.

• Remove hexbolt, lockwasher and flat washer securing

blade.

• Install new or resharpened blade with trailingedge up

towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

• Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

TRAILING

EDGE UP BLADE

CENTER

HOLE

FLAT WASHER _,

LOCK WASHER

_"- HEX BOLT (GRADE 8)*

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIRED BY SiX LINES ON THE BOLT HEAD.

FIG. 10

TO SHARPEN BLADE (See Fig. 11)

NOTE: We do not recommend shaq0eningblade- butifyou

do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An

unbalanced blade willcause excessive vibrationandeven-

tual damage tomower and engine.

• The bladecan be sharpened witha file oron a gdnding

wheel. Do not attempt to sharpen while onthe mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When usinga cone

balancer, follow the instructionssuppliedwithbalancer.)

NOTE: Do notuse a nail for balancing blade. The lobesof

the center holemay appear to be centered, but are not.

• Slide blade on toan unthreaded portionofthesteelbolt

or pin and hold the bolt or pinparallel withthe ground. If

blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade isbalanced.

CENTER HOLE

5/8" BOLT BLADE

OR PIN

FIG. 11

BATTERY

Your tractor has a battery charging system whichis suffi-

ciant for normal use. However, pedodic charging of the

battery with an automotive charger willextend itslife.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for I hour.

NOTE: The odginal equipment battery on your tractor is

maintenance free. Do notattempt toopenorremovecapsor

covers. Adding or checking level of electrolyte is not

necessary.

CUSTOMER RESPONSIBILITIES

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirtonthebattery and terminalscancausethe

battery to"leak" power.

• Open battery box door.

• Disconnect BLACK battery cablefirst then RED battery

cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and batterycable ends with wirebrush

until bright.

• Coat terminals with grease or petroleum jelly.

Reinstall battery (See =REPLACING BATTERY" inthe

SERVICE AND ADJUSTMENTS sectionofthis manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hoursof

operation and replace if necessary. The belts are not

adjustable. Replace belts ifthey begin to slipfrom wear.

TRANSAXLE COOLING

Keep transaxle free from build*upofdirt and chaffwhichcan

restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF, SG, or SH. Select the oil'sSAE viscosity

grade according toyour expected operating temperature.

SAE VISCOSITY GRADES

-20 ° 0° 30 ° 32 ° 40" 60 ° 80°

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils,

will result in increased oil consumption when used above

32°F. Check your engine oillevel more frequently toavoid

possible engine damage from running lowon oil.

Change the oilafter every 50 hours ofoperation or at least

once a year ifthetractor isnot usedfor 50 hours inoneyear.

Check the crankcase oillevel before startingthe engineand

after each eight (8) hours ofoperation. Tighten oilfillcap/

dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 12)

Determine temperature range expected before oil change.

All oil must meet API service classification SF, SG or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fillcap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil,

• Remove drain plug.

• After oilhas drained completely, replace oil drain plug

and tighten securely.

• Refill engine with oilthrough oil till dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

=PRODUCT SPECIFICATIONS" sectionof this manual.

• Use gauge on oiltillcap/dipstick for checking level. Be

sure dipstick cap is tightened securely for accurate

reading, Keep oil at "FULL" line on dipstick.

AIR SCREEN

CLEAN AIR SCREEN (See Fig. 12)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating,Clean withawire brushor

compressed alrto removedid and stubborndriedgum tibem.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,

cooling fins, and otherexternal surfaces ofthe engine are

kept clean at all times.

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and

other cooling shrouds. Clean the cooling fins and external

surfaces as necessary. Make sure thecooling shrouds are

reinstalled.

NOTE: Operating theengine with a blocked grass screen,

dirtyorplugged coolingtins,and/orcooling shrouds removed

willcause engine damage due tooverheating.

AIR FILTER (See Fig. 13)

Yourengine willnotrunproperlyusingadirtyair tilter. Clean

the foam pre-cleaner after every 25 hours of operation or

every season. Service papercartridge every 100 hours of

operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

• Remove knobsand cover.

TO SERVICE PRE-CLEANER

• Wash it in liquiddetergent and water.

• Squeeze it dry in a clean cloth.

• Saturate itinengineoU.Wrap itinclean, absorbent cloth

and squeeze to remove excess oil.

• Ifvery dirty or damaged, replace pre-cleaner.

TO SERVICE CARTRIDGE

• Clean cartridge bytapping gentlyon tiat surface, If very

dirtyor damaged, replace cartridge.

• Reinstall precleaner cartridge, cover and secure with

knobs.

CUSTOMER RESPONSIBILITIES

IMPORTANT; PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.

KNOB_ CAR-

COVER _-

_ TRIDGE

FOAM _ .

PRE-CLEANE_

FIG. 13

ENGINE OIL FILTER (See Fig. 14)

Replace the engine oilfilter every season or everyother oil

changeifthetractorisused more than 100 hoursinoneyear.

• Unscrew old filter byturning counterclockwise. Use a

suitable container to catch oil.

• Apply a thincoating of new engine oilto rubbergasket

on replacement oilfilter.

• Install replacement oil filter by turning clockwise until

rubbergasket contacts mounting surface, then tighten

filter an additional 112to 3/4 turn.

• Fillcrankcase with new oil(See =TOCHANGE ENGINE

OIL" in this section of this manual). For approximate

capacity see =PRODUCT SPECIFICATIONS" section

ofthis manual.

• Start engine and check for oil leaks. Correct any leaks

before placingengine intofulloperation.

OIL FILTER

MUFFLER

Inspectand replace corroded muffler and spark arrester (if

equipped) as itcould create a fire hazard and/ordamage,

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occursfirst. Spark plug type and gap settingare shown in

"PRODUCT SPECIFICATIONS" sectionofthis manual.

IN-LINE FUEL FILTER (See Fig. 15)

The fuel filter should be replaced once eachseason. Iffuel

filter becomes clogged, obstructing fuel flow tocarburetor,

replacement isrequired.

• With engine cool, remove filter and plug fuel linesec-

tions.

• Place new fuel filter in position in fuel line with arrow

pointingtowards carburetor.

• Be sure there are no fuel line leaks and clamps are

propertypositioned.

• Immediately wipe up any spilled gasoline.

CLAMP

FUEL _ //

FILTER -

FIG. 15

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign

matter.

• Keep finished surfaces and wheels free ofall gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose toclean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water inengine

can result in a shortened engine life.

FIG. 14

SERVICE AND ADJUSTMENTS

jI i I

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake.

Place gearshift lever in neutral (N) position.

Plase attachment clutch In "DISENGAGED" position.

Turn ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where itcannot come in contact with

plug.

TRACTOR

TO REMOVE MOWER (See Fig. 16)

Mower willbe easier toremove fromthe rightside oftractor.

• Place attachment clutchin "DISENGAGED" position.

• Move attachment liftlever forward tolowermower toits

lowest position.

• Roll belt off engine pulley.

• Remove small retainer spdng, and liftclutchspring off

pulley bolt.

• Remove large retainer spring, slidecollar off and push

housing guide out of bracket.

• Disconnect anti-swaybar from chassis bracket by re-

moving retainer spring.

• Disconnect suspension arms from rear deck brackets

by removing retainer springs.

• Disconnect front linksfrom deck by removing retainer

springs.

• Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

SMALL RETAINER

CLUTCH SPRING

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRAC-

TOR, REMOVE THE FRONT LINKS AND HOOK THE

CLUTCH SPRING INTO SQUARE HOLE IN FRAME.

TO INSTALL MOWER (See Fig. 16)

• Raise attachment lift lever to its highest position.

• Slide mower undertractorwith discharge guard to right

side of tractor.

• Lower lift lever to itslowest position.

* Install mower inreverse order ofremoval instructions.

" _'" _ HOLESQUARE_ ; -_. _.

SUSPENSION ARMS

ENGINE PULLEY

FRONT LINK

RETAINER

ANTI-SWAY BAR

COL

RETAINER SPRINGS

(BOTH SIDES)

LARGE RETAINER

SPRING

BRACKET

FIG. 16

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjustthe mower while tractor is parked on level groundor

driveway. Make sure tires are pmpedyinflated (See =PROD-

UCT SPECIFICATIONS" section ofthismanual). Iftiresare

over or underinflated, you will not propedy adjust your

mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18)

• Raise mower to its highest position.

• Atthe midpoint of both sides ofmower, measure height

from bottom edge ofmower to ground. Distance"A"on

both sides of mower should be the same orwithin 1/4"

ofeach other.

• If adjustment is necessary, make adjustment on one

side of mower only.

• To raise one side of mower, tighten liftlinkadjustment

nut on that side.

• To lower one side of mower, loosen liftlinkadjustment

nut on that side.

NOTE: Each full turn of adjustment nutwillchange mower

heightabout 1/8".

• Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGE

OF MOWER OF MOWER

TO GROUND _ TO GROUND

FRONT-TO-BACK ADJUSTMENT (See Figs. 19 and 20)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BESURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.

To obtainthe bestcuffingresults,themower housingshould

be adjusted so that the front is approximately 1/8=to 1/2"

lowerthan the rear when the mower isinitshighest position.

Check adjustment on rightside oftractor. Measure distance

"D" directly infront and behind the mandrel at bottom edge

of mower housing as shown.

• Before making any necessary adjustments,check that

bothfront linksareequal inlength. Bothlinksshouldbe

approximately 10-3/8".

• Iflinks are not equal in length, adjustone linkto same

length as other link.

• To lowerfront ofmower loosen nut"E"on bothfront links

an equal number ofturns.

• When distance"D" is1/8"to 1/2"Ioweratfront than rear,

tighten nuts =F"against trunnion onboth front links.

• To raise front ofmower, loosen nut"F"from trunnionon

both front links. Tighten nut "E" on beth front links an

equal number oftums.

• When distance"D" is1/8"to 1/2"Ioweratfrontthan rear,

tighten nut "F" against trunnion onboth front links.

• Recheck side-to-side adjustment.

FIG. 17

LIFr_

NUT

FIG. 18

FIG. 19

BOTH FRONT LINKS MUST BE EQUALIN LENGTH

NUT

FRONT UNKS

FIG. 20

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 21)

The mower blade ddve belt may be replaced without tools.

Park the tractor on level surface. Engage parking brake.

BELT REMOVAL

• Remove mower from tractor (See "TO REMOVE

MOWER" in this section ofthis manual).

• Work belt off bothmandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION

• Install new belt in reverse order of removal.

• Make surebelt isinall pulleygrooves and inside all belt

guides.

Install mower in reverse order of removal instructions.

IDLER

PULLEYS

FIG. 21

TO ADJUST BRAKE (See Fig. 22)

Your tractor is equipped with an adjustable brake system

which is mounted on the rightside ofthe transaxle.

Iftractor requires more than six(6) feet stopping distance at

high speed in highest gear, then brake must be adjusted.

• Depress clutch_rake pedaland engage parking brake.

• Measure distancebetween brakeoperating armand nut

"A" on brake rod.

• Ifdistance isotherthan 1-1/2", loosen jam nut and turn

nut "A" untildistancebecomes 1-1/2". ReUghtenjam nut

against nut"A".

• Road testtrectorfor properstopping distance as stated

above. Readjust ifnecessary. Ifstopping distance is

still greater than six (6) feet in highest gear, further

maintenance isnecessary. Contact your nearest au-

thorized service center/department.

OPERATING

TO REPLACE MOTION DRIVE BELT

(See Fig. 23)

Parkthe tractoronlevelsurface. Engage parking brake. For

assistance, there isabelt installationguide decal on bottom

side of left footrest.

• Remove mower (See "TO REMOVE MOWER" in this

section of this manual.)

• Remove belt from stationary idler and clutching idler.

• Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting belt keep-

ers,

• Pullbelt towardfrontoftractorand remove downwards

from around engine pulley.

• Install new beltby reversing above procedure.

ENGINE---.--

PULLEY

CLUTCHING

IDLER

STATIONARY /

IDLER

TRANSAXLE-,_

PULLEY "_

FIG. 23

TRANSAXLE GEAR SHIFT LEVER NEUTRAL

ADJUSTMENT (See Fig. 24)

The transaxle shouldbe in neutral when the gear shift lever

isin neutral (N) (lock gate) position. The adjustment is

preset at thefactory; however, ifadjustment isneeded,

proceed as follows:

• Make sure transaxle isin neutral (N).

NOTE: When the tractor rear wheels move freely, the

transaxle isin neutral.

• Loosen adjustment boltin front ofthe dght rear wheel.

• Position the gear shift lever in the neutral (N) position.

• Tighten adjustment bolt securely.

NOTE: Ifeddltional clearance isneeded toget toadjustment

bolt, move mower deck height to the lowest position.

GEARSHIFT LEVER

NEUTRAL

LOCK GATE

ADJUSTMENT

BOLT I

FIG, 22 FIG. 24

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Poulan PR185H42STA Owner's manual

Brand: Poulan

Model: PR185H42STA

Category: Lawnmowers

Type: Owner's manual

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Poulan PR185H42STA Owner's manual

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