Hayward C1200 Owner's manual

ISC2002 Rev B

UTILIZE UNICAMENTE REFACCIONES ORIGINALES HAYWARD 1

StarClear

™

Plus

Cartridge Filter

Owner’s Manual

Models: C751, C900, C1200, C17502

IMPORTANT SAFETY INSTRUCTIONS

NOTA: Versión de idioma español comienza en la página 9

Basic safety precautions s

h

ou

ld

a

l

ways

b

e fo

ll

owe

d

, inc

l

u

d

ing t

h

e fo

ll

owing: Fai

l

ure to fo

ll

ow instructions

can cause severe injury and/or death.

This is the safety-alert symbol. When you see this symbol on your equipment or in this manual, look

for one of the following signal words and be alert to the potential for personal injury.

WARNING warns about hazards that could cause serious personal injury, death or major property

damage and if ignored presents a potential hazard.

CAUTION warns about hazards that will or can cause minor or moderate personal injury and/or

property damage and if ignored presents a potential hazard. It can also make consumers aware of

actions that are unpredictable and unsafe.

The NOTICE label indicates special instructions that are important but not related to hazards.

Hayward Pool Products

620 Division Street, Elizabeth, NJ 07207

Phone: (908) 355-7995

www.hayward.com

Contents

General Warnings……………..……2

General Information……….…..…4

Filter Location & Plumbing..……4

Starting Filter………………………….5

Winterizing Filter…………………….6

Replacement Parts………...…….…7

Warranty ………..………………………7

Registration ……………………..……8

WAR

follo

w

WAR

Suction in

s

severe inju

Hair Entra

Limb Entr

a

cracked, m

Body Suc

t

Eviscerati

sump or s

u

disembow

e

Mechanic

opening of

WAR

o

W

b

e

a

p

o D

o T

h

o N

o R

e

o I

n

g

u

o I

n

WAR

sucti

o

WAR

mater

WAR

repla

c

CAU

T

being

climb

o

heate

r

WAR

start

u

Failur

e

filter

h

death

.

filter

m

positi

o

runni

n

a stea

d

WAR

of pu

m

Befor

e

pool a

opera

t

syste

m

only a

NING

-

Rea

d

w

instructions

c

NING

– Suc

s

uction outlets

ry and/or deat

h

pment

- Hair c

a

pment

- A lim

b

issing, or not s

t

ion Entrapm

e

on/ Disembo

w

u

ction outlet co

v

e

lment.

a

l Entrapmen

a suction outl

e

NING

- To R

e

W

hen outlets ar

e

installed. Su

c

p

art, as measu

r

ual suction fitt

i

ual suction fitt

i

h

e maximum s

y

ever use Pool

o

e

place damag

e

n

addition two

o

u

idelines, follo

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n

stallation of a

v

NING

– Fail

u

o

n outlets can

NING

– Fail

u

ial can result i

NING

– Suc

t

c

ed at least ev

e

T

ION

– Com

p

used as mean

o

n this produc

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r

s must be posi

NING

– Haz

p, normal ope

r

e

to follow safe

t

ousing and cla

.

Before servici

m

anual air relie

f

o

n to allow sys

t

n

g. Before star

t

d

y stream of w

a

NING

– Sep

m

p and/or filter

e

servicing pool

nd spa circulat

t

e or test the

c

m

with compres

low pressure (

b

USE ONLY

d

and follo

c

an cause sev

e

tion Entrap

m

and/or suctio

n

h

due to the fol

a

n become ent

a

b

inserted into

ecurely attach

e

nt

- A negative

w

elment

- A n

e

v

er which is, d

a

t

- There is pot

e

t cover resulti

n

e

duce the ris

e

small enough

c

tion outlets in

r

ed from near

p

ngs shall be pl

ngs shall not b

y

stem flow rate

o

r Spa if any su

c

e

d, broken, cra

c

o

r more suction

w

all National,

v

acuum releas

e

u

re to remove

result in an in

c

u

re to keep su

c

n an increase

t

ion outlet co

m

e

ry seven yea

r

p

onents such

a

s of access to

t

. Closely supe

tioned to prev

e

ardous Pres

s

r

ation, and afte

t

y and operatio

mp due to pre

s

ng pool and s

p

f

valve must b

e

t

em water to re

t

ing system pu

m

a

ter (not air or

a

aration Haz

a

components.

and spa circul

ion system if a

ion system unl

e

c

irculation sys

t

sed air can ca

u

b

elow 5 PSI), h

i

HAYWARD G

E

w all instr

u

e

re injury and

/

m

ent Hazard.

n

outlet covers

w

lowing entrap

m

a

ngled in sucti

o

an opening of

a

e

d can result in

pressure appli

e

gative pressu

r

a

maged, broke

n

e

ntial for jewelr

y

n

g in mechanic

a

k of Entrapm

to be blocked

the same plan

p

oint to near po

aced in such l

o

e located on s

e

shall not exce

e

c

tion outlet co

m

c

ked, missing,

o

outlets per pu

m

State, and Loc

a

e

or vent syste

m

pressure test

p

c

rease potenti

c

tion outlet c

o

potential for

s

m

ponents hav

e

r

s or if found t

o

a

s the filtratio

the pool by y

o

rvise children

a

e

nt children fro

m

s

ure.

Pool an

d

r pump shut of

f

n instructions

c

s

sure in the sys

p

a water circula

e

in open positi

o

t

urn back to th

e

m

p, fully open

f

a

ir and water) i

s

a

rd. Failure to

f

Strainer cover

m

ation system, f

system compo

e

ss filter manu

t

em at more t

h

u

se component

i

gh volume blo

w

E

NUINE REPL

A

u

ctions

in t

h

/

or death.

w

hich are, da

m

ent hazards:

o

n outlet cover

.

a

suction outle

t

a mechanical

b

e

d to a large p

o

r

e applied dire

c

n

, cracked, mis

y

, swimsuit, ha

a

l entrapment.

ent Hazards

:

by a person, a

m

e (i.e. floor or

w

int.

o

cations and di

s

e

ating areas or

e

d the flow rati

n

m

ponent is da

m

o

r not securely

m

p installed in

a

l codes applic

a

m

, which reliev

e

p

lugs and/or

p

al for suction

o

mponents cle

s

uction entrap

m

e

a finite life, t

o

be damaged

,

n system, pu

m

o

ung children.

a

t all times. Co

m

using them

a

d

spa water circ

f

. Stand clear

o

c

ould result in

v

tem, which co

u

tion system, al

o

n. Before sta

r

e

pool. Do not

f

ilter manual ai

r

s

discharged.

f

ollow safety a

n

m

ust be prope

r

ilters manual a

nent is not ass

al air relief val

v

h

an 50 PSI. D

o

s

to explode,

w

er when air p

u

A

CEMENT PA

R

h

is owner’s m

a

m

aged, broken,

.

t

sump or sucti

o

b

ind or swellin

g

o

rtion of the bo

c

tly to the intes

s

sing, or unsec

u

a

ir decorations,

:

minimum of tw

w

all), must be i

stances to avo

i

on the backre

s

n

g of as listed

o

m

aged, broken,

attached sucti

o

accordance w

i

able.

e

s entrapping

s

p

lugs used in

w

entrapment a

s

ar of debris, s

ment as descr

t

he cover/grat

e

, broken, crac

k

m

ps and heate

r

To reduce ris

k

mponents suc

h

a

s a means of a

ulation system

o

f circulation s

y

v

iolent separa

t

u

ld cause prop

e

l system and p

u

r

ting system p

u

change filter c

o

r relief valve.

D

n

d operation in

r

ly secured to p

ir relief valve

m

embled proper

v

e body is in lo

c

o

not purge th

e

w

ith risk of seve

u

rging the pum

R

TS

a

nual and on t

h

cracked, missi

on outlet cove

r

g

of the limb.

o

dy or limbs ca

n

tines through

a

u

red can result

finger, toe or

k

w

o functioning

s

nstalled a mini

i

d “dual block

a

s

t for such seat

i

o

n Table 1.

cracked, miss

i

o

n outlet comp

i

th latest ASM

E

s

uction, is reco

w

interization

o

s

described a

b

uch as leaves

,

r

ibed above.

e

should be in

k

ed, missing,

r

must be posi

k

of injury, do n

h

as the filtrati

o

a

ccess to the p

o

s operate und

e

y

stem equipm

e

t

ion of the pum

e

rty damage, s

e

ump controls

m

u

mp, all system

o

ntrol valve po

s

D

o not close filt

structions cou

l

ump housing

w

m

ust be in ope

n

r

ly, damaged, o

c

ked position i

n

e

system with

c

e

re injury or de

a

p, filter, or pipi

h

e equipment

.

ng, or unsecur

e

r

that is damag

e

n

result in an e

n

a

n unprotected

in evisceratio

n

k

nuckle to be c

a

s

uction outlets

mum of three

f

a

ge” by a user.

i

ng areas.

i

ng, or not sec

u

onents immed

i

E

, APSP Standa

r

mmended.

o

f the pool/sp

a

b

ove.

,

dirt, hair, pa

p

spected frequ

or not securel

y

tioned so as t

ot permit child

o

n system, pu

m

o

ol.

e

r hazardous p

r

e

nt during pum

p

p housing and

e

vere personal

m

ust be in off p

o

valves must b

e

s

ition while sy

s

er manual air r

e

l

d result in viol

e

w

ith strainer co

v

n

position. Do

n

r missing. Do

n

filter upper b

o

c

ompressed a

a

th to anyone n

i

ng.

.

Failure to

e

d can cause

e

d, broken,

n

trapment.

suction outlet

n

/

a

ught in an

per pump mus

t

f

eet (3’) [1 met

e

u

rely attached.

i

ately.

r

ds and CPSC

a

from the

p

er and other

ently and

y

attached.

o prevent thei

ren to use or

m

ps, and

r

essure during

p

start up.

cover, and/or

injury, or

o

sition and

e

set in a

s

tem pump is

e

lief valve unti

l

e

nt separation

v

er lock ring.

n

ot operate

n

ot operate

o

dy. Never

ir. Purging the

earby. Use

2

t

e

r]

r

l

USE ONLY HAYWARD GENUINE REPLACEMENT PARTS 3

WARNING – Risk of Electric Shock. All electrical wiring MUST be in conformance with applicable local codes,

regulations, and the National Electric Code (NEC). Hazardous voltage can shock, burn, and cause death or serious property

damage. To reduce the risk of electric shock, do NOT use an extension cord to connect unit to electric supply. Provide a

properly located electrical receptacle. Before working on any electrical equipment, turn off power supply to the equipment.

To reduce the risk of electric shock replace damaged wiring immediately. Locate conduit to prevent abuse from lawn

mowers, hedge trimmers and other equipment. Do NOT ground to a gas supply line.

WARNING – Risk of Electric Shock Failure to ground all electrical equipment can cause serious or fatal electrical shock

hazard. Electrical ground all electrical equipment before connecting to electrical power supply.

WARNING – Risk of Electric Shock Failure to bond all electrical equipment to pool structure will increase risk for

electrocution and could result in injury or death. To reduce the risk of electric shock, see installation instructions and

consult a professional electrician on how to bond all electrical equipment. Also, contact a licensed electrician for

information on local electrical codes for bonding requirements.

Notes to electrician: Use a solid copper conductor, size 8 or larger. Run a continuous wire from external bonding lug to

reinforcing rod or mesh. Connect a No. 8 AWG (8.4 mm

2

) [No. 6 AWG (13.3 mm

2

) for Canada] solid copper bonding wire to the

pressure wire connector provided on the electrical equipment and to all metal parts of swimming pool, spa, or hot tub, and metal

piping (except gas piping), and conduit within 5 ft. (1.5 m) of inside walls of swimming pool, spa, or hot tub.

IMPORTANT - Reference NEC codes for all wiring standards including, but not limited to, grounding, bonding and other general

wiring procedures.

WARNING – Risk of Electric Shock . The electrical equipment must be connected only to a supply circuit that is

protected by a ground-fault circuit-interrupter (GFCI). Such a GFCI should be provided by the installer and should be tested on a

routine basis. To test the GFCI, push the test button. The GFCI should interrupt power. Push reset button. Power should be

restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the electrical equipment

without the test button being pushed, a ground current is flowing, indicating the possibility of an electrical shock. Do not use this

electrical equipment. Disconnect the electrical equipment and have the problem corrected by a qualified service representative

before using.

CAUTION – HAYWARD

®

pumps are intended for use with permanently-installed pools and may be used with hot tubs and

spas if so marked. Do not use with storable pools. A permanently-installed pool is constructed in or on the ground or in a

building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it is capable of being

readily disassembled for storage and reassembled to its original integrity.

WARNING – Risk of Hyperthermia. To avoid hyperthermia the following “Safety Rules for Hot Tubs” are recommended by

the U.S. Consumer Product Safety Commission.

1. Spa or hot tub water temperatures should never exceed 104°F [40°C]. A temperature of 100°F [38°C] is

considered safe for a healthy adult. Special caution is suggested for young children. Prolonged immersion in

hot water can induce hyperthermia.

2. Drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness, which

could lead to unconsciousness and subsequently result in drowning.

3. Pregnant women beware! Soaking in water above 100°F [38°C] can cause fetal damage during the

first three months of pregnancy (resulting in the birth of a brain-damaged or deformed child). Pregnant women

should adhere to the 100°F [38°C] maximum rule.

4. Before entering the spa or hot tub, users should check the water temperature with an accurate ther-

mometer; spa or hot tub thermostats may err in regulating water temperatures by as much as 4°F (2.2°C).

5. Persons taking medications, which induce drowsiness, such as tranquilizers, antihistamines or anti-

coagulants, should not use spas or hot tubs.

6. If the pool/spa is used for therapy, it should be done with the advice of a physician. Always stir pool/ spa

water before entering the pool/spa to mix in any hot surface layer of water that might exceed healthful

temperature limits and cause injury. Do not tamper with controls, because scalding can result if safety controls

are not in proper working order.

7. Persons with a medical history of heart disease, circulatory problems, diabetes or blood pressure

problems should obtain a physician’s advice before using spas or hot tubs.

8. Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above

normal body temperature of 98.6°F [37°C]. The symptoms of Hyperthermia include: drowsiness, lethargy,

dizziness, fainting, and an increase in the internal temperature of the body.

The effects of Hyperthermia include:

1. Unawareness of impending danger.

2. Failure to perceive heat.

3. Failure to recognize the need to leave the spa.

4. Physical inability to exit the spa.

5. Fetal damage in pregnant women.

6. Unconsciousness resulting in danger of drowning.

SAVE THESE INSTRUCTIONS

ATTENTION INSTALLER: THIS MANUAL CONTAINS IMPORTANT INFORMATION ON THE OPERATION,

AND SAFE USE OF THIS EQUIPMENT.

THIS MANUAL IS INTENDED FOR THE END USER OF THIS PRODUCT

USE ONLY HAYWARD GENUINE REPLACEMENT PARTS 4

GENERAL INFORMATION

The Hayward StarClear

™

Plus filter is a high performance swimming pool filter with a residential filtration rating of 4,500 gallons

(17 kl) per hour (C751), 5,400 gallons (20.5 kl) per hour (C900), or 7,200 gallons (27.3 kl) per hour (C1200,and C17502).

Manufactured from durable, corrosion-proof materials, they are designed for continuous or intermittent operation, for

installation above or below the pool water line, for fresh or saltwater swimming pools or spas. StarClear Plus filters utilize a

reusable single element, reinforced polyester filter cartridge to provide a high degree of water clarity with minimum care. Their

unique design is such that no tools are needed to remove or replace the cartridge in the filter assembly. Simply spin off the

locking knob, lift off the filter cover and remove the cartridge. It's that easy.

PUMP SELECTION AND LOCATION

To power your StarClear Plus filter, select a continuous duty pump designed for swimming pool or spa service.

It is important to first determine where your pump and filter will be located. If above the water line, a self-priming pump must

be used. Self-priming pumps such as Hayward's Super Pump

®

, Super II™, or TriStar™ have the ability to lift water

from a lower level and prime automatically.

Select a pump appropriate for your application. Take into consideration, operation of hydrotherapy fittings, automatic

cleaners, required turnover rates and losses in the system. A dealer can help you select the proper size pump for your

system.

FILTER LOCATION

1. Since plumbing fittings offer a resistance to water flow, position the filter as close to the swimming pool as local codes

allow. Keep the number of fittings to a minimum. Select a well-drained area, one that will not flood when it rains.

2. Set the filter on a solid level surface. Allow a minimum top clearance for cartridge removal of 19" (483mm) for the C751 and

C900, 25" (635mm) for the C1200, and allow 30" (762mm) for the C17502. Be sure the filter, pump, drain & pressure

gauge are accessible for convenient operation. (Please: See Chart on Following Page)

3. Position the filter so the tank can drain by gravity.

4. If practical, place pump and filter in the shade to shield it from continuous, direct heat from the sun.

PLUMBING

1. Choose and use 1-1/2" or 2" piping. When making permanent connections, be sure to provide unions for easy servicing.

2. Refer to the diagrams above for basic suggested placement of valves. Ball valves are recommended where needed. While

systems vary, the main consideration is to provide the desired control of water flow from the pool to the pump and filter,

and back to the pool. When the filter is located below water level, provide valves to prevent back flow of water to the

filter during cleaning and routine servicing.

3. Plumbing on the StarClear Plus filter is 1-1/2", or 2" N.P.T., or socket (solvent weld). When making threaded connections to

the filter use plastic adapters. Apply three turns of Teflon tape (or use special plastic pipe sealant) to male threads.

Screw the fitting into the thread hand tight; then using a wrench, tighten one more full turn. Additional tightening is

unnecessary and could result in a broken or a damaged filter.

4. Connect the pool suction plumbing between the skimmer, pool outlet, etc. and the pump.

5. Install the pool return plumbing.

6. If the pressure gauge is not installed, apply three wraps of Teflon tape to the gauge threads, and

carefully

screw the gauge

into the threaded hole in the filter head.

7. A filter drain plug is furnished with each filter and is all that is needed for complete filter draining. A manual air relief valve

is furnished to aid in bleeding off unwanted air when starting the filter. An internal auto air relief system in the filter

removes air when the pump is in operation.

8. All electrical connections should be made in accordance with local codes.

9. Check for joint leaks when first operating the system.

10. Refer to pump instruction booklet for pump information.

USE ONLY HAYWARD GENUINE REPLACEMENT PARTS 5

STARTING THE FILTER

Be sure filter drain plug is installed and closed. Open manual air relief

valve a few turns and open the suction and return valves (when used).

CAUTION: All suction and discharge valves must be

open when starting the system. Failure to do so could

cause severe personal injury and/or property

damage. Be sure locking knob is secure (hand tighten-only slight pressure is required).

Stand clear of the filter. Prime and start the pump, following the manufacturer's instructions. Air trapped in the system

will automatically vent to the pool and out air relief valve. Close air relief valve as soon as air is vented, as indicated by water

flow.

FILTERING

Filtration starts as soon as flow is steady through the filter. As the filter cartridge removes dirt from the pool water, the

accumulated dirt causes a resistance to flow. As a result, the gauge pressure will rise and the flow will decrease. When the

pressure rises 7-10 psi (.49-.70 Bar) above the starting pressure, or when flow decreases below desired rate, clean or replace

the filter cartridge.

CLEAN / REPLACE CARTRIDGE

REMOVING CARTRIDGE ELEMENT

1. Shut off the pump.

2. If filter is located below water level, close valves or block off suction & discharge lines to prevent backflow of water from

the pool.

3. Remove drain plug and allow water to drain from filter. Close drain plug. (To assist draining process; open air vent a few

turns.)

4. Unscrew and remove locking knob (counterclockwise direction) and carefully lift off top cover to gain access to filter

cartridge.

5. Lift out cartridge and clean. Or, replace with clean, spare cartridge. (See Cleaning Cartridge.)

REINSTALLING CARTRIDGE ELEMENT

1. Clean any collected debris from the bottom of filter body.

2. Carefully replace cartridge element over tie rod and into filter body ensuring that the cartridge sits evenly on the collector

hub in bottom of filter body.

3. Place cover on filter body (being sure filter head 0-ring is in place and clean). Fit tie rod end through center hole.

4. Tighten locking knob in clockwise direction. (Hand tight only.)

5. Proceed as in STARTING THE FILTER.

CLEANING CARTRIDGE

The cartridge filter element can be cleaned by washing inside and out with a garden hose. (The cartridge is easier to clean

when dry.) After hosing the cartridge, for best results, allow cartridge to dry and carefully brush pleated surface areas to

remove fine particles. Do not pressure wash, as it can damage the filter element.

Algae, suntan oil and body oils can form a coating on the cartridge pleats which may not be thoroughly removed by hosing. To

remove such materials, soak the cartridge in a solution of filter element cleaner (various brands available at pool dealer).

Follow manufacturer's directions for use, paying close attention to any Warnings on the package. Rinse the element

thoroughly with water from a garden hose before reinstalling in the filter.

A spare cartridge filter element is an excellent investment. It provides convenience and ensures that your filter will always

be ready to operate at peak efficiency.

1. Hayward cartridges are specially designed and engineered for use in StarClear Plus filters. For best results, use only

genuine Hayward StarClear cartridges in your filter. Order

Model No. CX760RE, CX900RE , CX1200RE, or CX1750RE,

from

your dealer. The Hayward name is your guarantee of quality.

VACUUMING

Vacuuming can be performed directly into the filter whenever needed. Clean cartridge after vacuuming, if required.

REQUIRED CLEARANCE

SIDE ABOVE

IN CM IN CM

C751 18 46 19 48

C900 18 46 19 48

C1200(2) (S) 18 46 25 64

C17502(S) 18 46 30 76

USE ONLY HAYWARD GENUINE REPLACEMENT PARTS 6

WINTERIZING (Filter)

In areas where sub-freezing temperatures can be expected, the filter should be fully drained and/or removed from its,

operating location and stored indoors. Remove and clean cartridge. Reinstall cartridge in filter tank. Tighten locking knob

only a few turns when storing.

SERVICE AND REPAIRS

Consult your local authorized Hayward dealer or service center. No returns may be made directly to the factory without the

expressed written authorization of Hayward Pool Products.

SUGGESTED POOL CHEMISTRY LEVELS

pH 7.2 to 7.8

TOTAL ALKALINITY 80 to 120 ppm

CALCIUM HARDNESS 200 to 400 ppm

COMBINED CHLORINE .2 ppm Maximum

CHLORINE (STABILIZED) 1.0 to 3.0 ppm

CHLORINE STABILIZER

(Cyanuric Acid)

60 to 80 ppm

PROBLEM SOLVING LIS

T

LOW WA

T

ER FLOW SHORT FILTER CYCLES

POOL WATER WON’T CLEAR UP

REMED

Y

Check skimmer and pump,

strainer baskets for debris.

Check for algae in pool and treat

as required.

Check chlorine, pH and total

alkalinity levels and adjust as

required.

Check for restrictions in intake

and discharge lines.

Be sure chlorine and pH levels

are in proper range (adjust as

required).

Be sure flow rate through filter is

sufficient.

Check for air leak in intake line

(indicated by bubbles returning

to pool).

Operate filter for longer periods.

Clean Filter Cartridges

(see Page 5)

MODEL EFFECTIVE FILTRATION AREA

DESIGN FLOW RATE

RESIDENTIAL

FT

2

M

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C751 75 7.0 75 284

C900 90 8.4 90 341

C1200(2

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(S) 120 11.1 120 454

C17502(S) 175 16.3 120 454

Maximum Working Pressure for all Models 50 PSI, (3.45 Bar)

M

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2

3

4

5

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Por favor, escriba claramente con letra de molde:

Nombre ___________________________________ Apellido _______________________________________

Dirección _________________________________________________________________________________

Ciudad __________________________________ Estado ____________ Código postal _________________

Número de teléfono: _____________________________ Fecha de compra: ___________________________

Dirección de su correo electrónico ______________________________________________________________

Número de serie del producto

(Número de 10 a 17 dígitos)

Número de modelo: __________________________

Envíe a: Hayward Pool Products, 620 Division Street, Elizabeth, NJ 07207 Attn: Warranty Dept.

Registro de su producto

(Guarde para sus récords)

_____________________________________________________________________________________________________________________________________

Fecha de Instalación___________________

Lectura Inicial del medidor de presión_____________________

Modelo de Bomba________________________ Caballos de Fuerza_____________________________

Modelo de Filtro___________________________ Número de serie_______________________________

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Hayward C1200 Owner's manual

Hayward C1200 Owner's manual

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