IPSO PS40 User manual

IPSO - LSG n.v.

Nieuwstraat 146 - B-8560 Wevelgem (België)

Tel. 056/41 20 54 - Fax 056/41 86 74

IPSO PS40

PROGRAMMING AND ADAPTING

THE WASHING PROGRAMS

Part No. D0891

Versie 3.14

®®

®

code: 249/00230/00

30/03/2005

Content

1 Introduction...................................................................................... 5

Programmer PS40 ................................................................................... 5

2 Division............................................................................................. 7

Pre-programming mode ........................................................................... 7

Programming mode.................................................................................. 7

Copying mode .......................................................................................... 7

Downloading mode ................................................................................... 7

Operating mode ....................................................................................... 7

3 Pre-programming mode .................................................................. 9

Pre-programming ..................................................................................... 9

4 Programming mode ......................................................................... 18

Programming............................................................................................ 18

Inserting and deleting a program part ...................................................... 34

5 Copying mode.................................................................................. 36

Copying mode .......................................................................................... 36

6 Operating mode ............................................................................... 38

Selecting a program ................................................................................. 38

Starting a program ................................................................................... 38

Course of the program ............................................................................. 38

Programmed start .................................................................................... 39

Changing the program .............................................................................. 39

Changing the level, the washing time and the temperature once............. 39

Controlling the temperature of the bath and the number of revolutions ... 39

Controlling the program during functioning............................................... 40

Running through the program quicly ........................................................ 40

Programmed stop .................................................................................... 40

Soaking .................................................................................................... 40

Time stop................................................................................................. 41

Interrupting and stopping the program ..................................................... 41

Filling up with water ................................................................................. 41

Discharging the water .............................................................................. 41

Heating the bath....................................................................................... 41

Adding soap ............................................................................................. 42

Error messages ....................................................................................... 42

7 Test mode......................................................................................... 45

8 Liquid soap connection................................................................... 48

Standard programs .................................................................................. 49

Table of contents

NB: NOT FOR ASEPTIC WASHING MACHINE SERIES

4

Index

$C (( 21

$F (( 21

A

A (( 21

A2 42

A4 42

A5 42

A7 42

A8 42

A9 42

Ab 42

Ad 42

AH 42

ACCL 17,40

Add 17,27

ALArM ((( 17 27 33

B

Bu% 17

Bu= 15

C

Cd'& (( 27

Cdn (( 27

Cdn& (( 27

Cdu (( 27

CLoSE 41

Coin 9,19

coin 40,41,42

Cold 39

Cool 27

CoPY PrG 7,37

CP 13

D

d1 13

d2 13

Data(((( 33

dAtA(((( 7

dEFaul 17

dESt.)) 37

dI 29,31

DiSt 31

diSt 31

door. oPEN 38

DrAin 31

dt ((( 31

E

EMEr 17

End 33

EntEr 40

F

F5 42

F6 42

FC 9

FrEE%((( 33,42

G

GEntlE 15,23

Good(((( 7

H

HEAt 15,21

HEAt-Mod 15,21

HEAt-SYS 15,21

HECo 15,23,39

HourS 7

HF 9

HYSt 17

I

i1 11,23

i2 11,13,23

i3 11

i4 11

i5 11

i6 11

i7 11

i8 11

i9 11

iI 11

ir1 13

ir2 13

ir3 13

J

Jolt 31

L

L (( 39

L XX 39

LE (( 25

LE Pct 9

LECo 9,25,39

LoG 7

LS (( 25

M

Mod 15,21

N

no Add 27

O

oPEn door 41

P

P(( End 38

PrE 7,9

ProG 19

ProG (( 7,38

ProGcopY 7

ProGEdit 7

ProGList 7

ProG PC 7

ProGr 7

ProGrAM 7

ProM((((. 7

R

RaM full 19,35,37

rd1 13

rd2 13

S

S (( 21

SE-i 9,7,25,29,37,44

SoAk 27,40

SoAk ((( 27

SoAktiME 40

SoAP (( 15,25

SourCE.(( 37

SP (( 21

SP ((( 29

SP2- (( 29

SPI- ( 29

SPin 29

SPit 29

StArt 7,43

StoP 27,40

StoP ((( 27

StoPtiME 40

T

t $C 15

t (( 39

t $F 15

t= (((( 31

t=(($C 39

t1 25

td ((( 29

tESt 7,44,45

tiHold 17

tu ((( 33

W

WASh 31

X

(( dEti 29

(( CYti 19

(( del 35

(( id (( 19

(( rotE 19

(( SE-i 23

(( SE-L 25

(( tEMP 21,25

((--)) 37

((tistop 41

5

In this manual you will find several circuit diagrams. Below is an explanation of

the symbols used.

Represents a text that appears on the display.

These symbols with rounded edges represent the pressing of certain keys, to be

found on the keyboard.

Ex. Digits, Start, Stop, etc. ( X stands for a digit of your choice ).

The symbols in rectangles represent mechanical actions to be executed.

Ex. Switch key switch in front

A symbol in a window represents a needed software implementation.

Ex. If a frequency controlled motor was chosen in the Pre-program, a machine

with coin switch was selected, or not, etc.

Circuit diagrams

Introduction 1

PS40 Programmer

On machines with an electronic freely programmable programmer PS40, it is possible to program 400 programs

of your choice ( 0 to 39 ). 10 Standard programs ( 40 to 49 ) are also at your disposal.

Operating the machine, as well as entering the data in order to obtain a washing program, can be done by means

of the keyboard on the control panel or by optical downloading from the PC.

You can also download existing programs from the machine into the PC in order to modify or transfer them to

another machine.

Information

Program number

Windows of optical

download

6

data((((

start

Prog

ProGEdit

ProG PC

ProgCopy

ProgList

ProG PrE

LoG

HourS

tESt

Hours

ProGList

7

ProGEdit (programmation mode) (E455)

You can insert step by step the necessary data to obtain a full washing cycle of your choice.

To program a washing program : see further in chapter 4.

ProG PC (download mode) (E938)

Programs composed in a PC can be downloaded in the machine, or programs from the machine can be downloaded

in the PC.

To copy a program : see manual “WPS40”.

ProGcoPY(copy mode) (E328)

Existing programs can be programmed to another program number.

This can save you a lot of programmation work for similar programs.

To copy a program : see further in chapter 5.

ProGList(list mode) (E788)

You can check how many steps and programs are still available (free).

Push “Enter” and the programs are shown in turns with it’s respectively steps, at the end “FrEE%(((” shows

the number of still available steps.

By keeping the “NO” button pressed, you do not proceed automatically and the display stays.

By pressing “ENTER”, the reading process is stopped and the number of free steps is indicated.

ProG PrE (pre-programmation mode) (E619)

Here you can initialize the machine to it’s own technical caracteristics (f.ex. coin meter or manual machine,

number of water inlet valves, machine with or without heating, etc.) as well as certain free programmable options

(f.ex. temperature in °C or in °F, temperature readable during the cycle on the display or not, etc.)

To modify the “pre-program” : see further in chapter 3.

Division 2

When a machine is placed under pressure, a so-called “Eprom test” is executed. “ ProM((((” and “

Good((((” appear temporarily on the display (XXXX stands for the serial number of the Eprom). Then

‘dAtA((((” appears temporarily. This is the “checksum” of all data. This value modifies each time, that there

are changes in the programmation.

“StArt” appears afterwards.

By entering a program number, you can select a washing program (“ProG ((is shown) or you can proceed

to other modes by pushing the “-” or “+” button.

Remark :

When a machine is put under pressure for the first time, or when an error occurs in the Ram memory (memory

of the washing program), “A3” will appear. Press “ENTER”.

When the switch is put in “Run” level, you can only select out of “ProGList” and “Hours”.

Remark :

The “pre-program” is programmed by the constructor and should normally not be modified.

LoG (error indications) (E605)

Here you can recall the last 20 error indications. Press “-” or “+” each time in order to return or proceed to the

previous or following error indication. Press “0” to leave the menu.

Hours(working hours)(E223)

Press “Enter” to see the number of working hours of a machine.

For a coin machine, “coin” appears during 3 seconds followed by the total amount received during the

next 5 seconds.

tESt (test mode) (E217)

Here you can technically test the machine (see chapter 7).

8

PrE

no HF HF

no FC FC

no Coin Coin

u

-

no LECo LECo

SE-i

no LEPct LEPct

(((

((( (((

(((

9

Pre-programming mode 3

Pre-programming

To open the "pre-programming mode": see 2. Division in modes.

In most case, the selection is done by changing the order on the display if necessary by " NO " ( ex. " no FC

" and after pressing " NO " : " FC " ) and confirming this with " ENTER ".

During pre-programming, it is possible to return step by step by pressing ‘0’ ( stop-key ).

PrE = Pre-program (altering the " Pre-program " )

Press " ENTER "

HF = Machine type HF, WE 245/304, or WE of the " washer extractors "

FC = Frequency controlled ( with frequency controlled motor )

Coin = Machine with coin switch

With " X,X,X " enter the value of the coin switch with the highest value.

Transpose the decimal point by pressing " START ".

By pressing " ENTER ", you can proceed with the other coin switches and set them accordingly.

LECo = Level control (water level control )

Temporarily stopping the program until the correct water level is reached.

LE.Pct= Level Procent

Here you can enter the water level as a percentage in proportion to the maximum.

SE-i = Select inlet ( Selection of the water inlet valves ).

10

no i2 i2

no i4 i4

i6no i6

i1no i1

no i3 i3

no i4 i4

no i5 i5

no i7 i7

i1

i2

i3

i4

i5

i6

i7

i8no i8

no i7

no i6

no i5

no i4

no i3

no i2

no i1

no i9 i9

11

i2 Soft ( tub ) iI Soft ( supply 1) iI Soft ( supply 1 )

i4 Warm ( tub ) i2 Soft ( supply 2 ) i2 Soft ( supply 2 )

i6 Hard ( tub ) i3 Soft ( supply 3 ) i3 Soft ( supply 3 )

i8 ---- i4 ---- i4 Soft ( supply 4 )

iI Soft ( prewash ) i5 ---- i5 Soft ( supply 5 )

i3 Warm ( main wash) i6 ---- i6 Soft ( supply 6 )

i5 Hard ( softener ) i7 Soft ( tub ) i7 Hard ( supply 7 )

i7 ---- i8 Warm ( tub ) i8 Hard ( supply 8 )

i9 Hard ( tub ) i9 Hard ( supply 9 )

Pre-programmeer mode 3

HF - WE - WE/4 HFP 3 soap supplies HFP 6 soap sypplies

12

no rd1

no rd2

rd1

rd2

no ir1

no ir2

no ir3

no CP

no d1

no d2

ir1

ir2

ir3

CP

d1

d2

13

Pre-programming mode 3

ir1 Recuperation valve 1

ir2 Recuperation valve 2 ( only on freq controlled machines )

ir3 Recuperation valve 3 ( only on freq controlled machines )

CP Circulation pump ( only on freq controlled machines )

d1 Discharge valve 1

d2 Discharge valve 2

rd1 Discharge valve 3 ( only on freq controlled machines )

rd2 Discharge valve 4 ( only on freq controlled machines )

14

HEAT-SYS

HEAT

HEAT-Mod

Mod

no i3 no i8

no i4

HECo

GEntLE

t $Ft $C

noGEntLE

no HECo

noSoAP01 SoAP01

noSoAP02 SoAP02

noSoAP12 SoAP12

SoAP03-----SoAP11

no SoAP SoAP

15

Pre-programming mode 3

HEAt-SYS = Heating system

On machines with hot water supply, the modulation technique can be used. For this purpose, a controlled

water mixing is applied during water supply, as a result of which the temperature of the bath after loading is

perfect in most cases. If this option is not used, a traditional mixing system is used.

In following steps, you have to enter whether this modulation technique will be used or not.

Therefor, select from the following:

HEAt ( heating system without modulation )

HEAt-Mod ( heating system and modulation )

Mod ( no heating system, only modulation )

If no hot water inlet valves are selected (zee SE-i) " HEAt " is automatically selected and " HEAt-SYS

" will not be displayed.

HECo = execute heating control ( temperature control )

This means stopping the program temporarily during warm up, until the right temperature is reached.

GEntlE = Converting the movement time and the dwell time of the tumbler during temperature control.

If the machine is not equipped with a heating system ( Mod at HEAt-SYS), the functions HECo and

GEntlE will not be displayed.

t $C of t $F = temperature selection in °C or °F.

SoAP = Injection pumps for liquid soap

If no liquid soap supplies are provided, continue with Add

SoAP 01

= Soap pump 1

Soap injection via pump 1

On PS40, a maximum of 12 liquid soap supplies can be connected ( standard 6 + 6 optional).

Select the desired soap supplies from Soap 01 to SoAP 12 inclusive.

SoAP 12

= Soap pump 12

16

17

Pre-programming mode 3

Add = Additional programs

These are 3 options ( Cool-down , time stop and a soaking program ) which can be set later during programming.

( see chapter 4 )

On a machine type WE , you proceed directly with "HYST".

iS.tilt.XX (Intermediate spin tilts)

With " X,X " you can enter the number of tilting breaks that may occur during intermediate spinning

( 1 to 15 ) before skipping this spinning cycle.

ES.tilt.XX (End spin tilts)

With " X,X " you can enter the number of tilting breaks that may occur during intermediate spinning

( 1 to 15 ) before skipping this spinning cycle.

HYSt = Hysterisis

Here you can set the hysteresis ( in °C ) on the heating. The smaller the value, the more constant the water

temperature will be, but the more frequent the heating element will switch of and on.

Enter the hysterisis with " X,X " (1-5°C).

Bu% Buzzer ( signal ) at the end of the program

t = Temperature.

Reading the temperature, visible on the display.

ACCL = Acceleration ( to accelerate )

This will allow to run through the program quickly by means of the " E " key ( in the " operation mode " ).

EMEr = Emergency stop

The " STOP " key functions as emergency switch in the " operating mode ".

ALArm

In this way, an external source ( horn or light ) will be commanded, via outlet " SOAP 6 ", which will announce

f. ex. the end of a program or soaking cycle. In this way the number of soap exits will be reduced from

12 to 11.

tiHold= time hold

When several machines are connected to one soap supply system, this prevents that more machine are provided

with soap at the same time. This in order to prevent wrong dosage.

tilt= tilting or no tilting

dEFaul= default

This parameter has no influence yet.

The pre-programming has finished now " WAit " appears temporarily. You’ll return to " StArt ".

18

ProG

ProG (( dAtA((((

Start

Coin

id

CYti

t ((((

(( rotE

((((

(( ((

((

((((

19

Programming mode 4

Programming

To open the " programming mode " , see 2 division in modes.

The selection can often be done by changing the order on the display if necessary with " NO "

(Bv. " no HECo " and after pressing " NO ": " HECo " ), and confirming this with " ENTER ".

During programming, it is possible to return step by step by pressing " STOP " ( stop-key ).

ProG (blinking) = Programming

Press " ENTER "

ProG (( = the Program number that has to be programmed

Enter the desired program number with " X,X ".

On the program number display, the program number is displayed. In order to select a program number above

9, the number should be formed with a combination of keys.

Press " ENTER " again.

The following step depends on the selection during " pre-programming ".

- With " no Coin " ( without coin switch ): change to " ((id (( ".

- With " Coin " ( with coin switch ): change to " Coin ".

Coin = Desired amount to start the washing program

Press " ENTER " and enter the amount with " X,X,X,X " .

Transpose the decimal point by pressing " START " .

Press " ENTER " again.

Press " STOP " to return to " ProG (( " in order to change another program price.

By pressing " STOP " once more, you can proceed immediately with " StArt ". In this way the amount can

be changed, without having to run through the entire program.

(( id (( = " Program number " and " program part number ".

The first XX represent the program number entered at " ProG ".

The second XX represent the " program part number ".

Example:

" 02id 03 " represents program 2, program part 3.

A program part is a part of a program ( pre washing, main wash cycle, rinsing etc. ) and is ended by a water

discharge in each case. In order to obtain a full wash cycle, several program parts should be entered

consecutively. ( max 99 per wash cycle ).

Enter a program part number with " X,X " and press " ENTER ".

If during programming, there is insufficient space in the " RAM memory " , the error message

" RaM full " will appear.

(( CYti = Cycle time

This is the duration of the washing time in this program part ( XX) ( without taken into account the temperature

and level control )

From now on " XX " stands for the program part number that has been entered.

Press " ENTER ".

t XX.XX = Time (Washing time in minutes and seconds)

Enter the time with " X,X " ( 0 to 60 minutes ) and press " ENTER ".

If " 0 " is entered, the program will proceed with " SPin " (of " no SPin ").

(( rotE = Rotation (Dwell - and washing movement times)

Press " ENTER ".

20

$C ((

A ((

S ((

SP ((

(( tEMP

HEAt

HEAt-Mod

Mod

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