DreamLine SHDR-1948723L-04 Installation guide

Type
Installation guide
© DreamLine
®
All Rights Reserved
© DreamLine
®
All Rights Reserved
PLEASE REVIEW THIS ENTIRE MANUAL PRIOR TO INSTALLATION
1-866-731-2244
MIRAGE-X
SHOWER AND TUB DOOR INSTALLATION INSTRUCTIONS
Do Not Return Product to the Store. Contact DreamLine® with any questions
IMPORTANT!
DreamLine
®
reserves the right to alter, modify or redesign products at any time without prior notice for the
purpose of product improvement and customer experience. Please refer to the model’s web page on
DreamLine.com for the latest technical drawings, installation manuals, warranty information or additional
product details.
MODEL #s
SHDR-1948723L-##
SHDR-1960723L-##
SHDR-1960580L-##
SHDR-1948723R-##
SHDR-1960723R-##
SHDR-1960580R-##
## = finish
01 - Chrome
04 - Brushed Nickel
G - Gray Glass
MIRAGE-X Shower and Tub Door Manual Ver 1 Rev 6a 082020
©2020 DreamLine
®
All Rights Reserved
*Right-hand door installation shown
© DreamLine
®
All Rights Reserved
© DreamLine
®
All Rights Reserved
This model is treated with DreamLine’s
exclusive ClearMax
®
Glass technology.
This is a specially formulated coating
that prevents the build up of soap and
water spots.
Install the surface with the ClearMax
®
label towards the inside of the shower.
Please note that depending on the
model, the glass may be coated on
either one or both surfaces.
For best results, squeegee the glass after
each use and dry with a soft cloth.
Installation Date
OD Number
(optional)
SKU Number
*found on the shipping box or label
if available.
Purchase Order
Number
Store/Vendor
Purchased From
Installed By:
Record the following purchase information for your records or in the event you need to contact DreamLine
®
:
MIRAGE-X Shower and Tub Door Manual Ver 1 Rev 6a 082020
©2020 DreamLine
®
All Rights Reserved
© DreamLine
®
All Rights Reserved
© DreamLine
®
All Rights Reserved
Table of Contents
Section Title Page #
ClearMax
®
Coating Information
Warnings and General Preparation 2
Model Specific Preparation 3
Tools 4
Detailed Diagram of Shower and Tub Door Components 5
Parts List 6-7
Installation Steps 8-33
SafeStop™ Bumper Installation 14-16
L-Bar™ Support Bracket Installation 21-23
Bottom Roller Assembly Installation 25-27
Guide Block Assembly Installation 28
Handle and Bulb Vinyl Installation 29
Deflector Vinyl and Vertical Vinyl Seal Installation 31
Product M
aintenance 33
Troubleshooting 34
Bottom Roller Assembly Adjustment Procedure 35
Factory Parts In
formation 36-41
MIRAGE-X Shower and Tub Door Manual Ver 1 Rev 6a 082020
©2020 DreamLine
®
All Rights Reserved
Symbol Legend
!
TIP
NOTE
TIP - for ease of installation.
NOTE - take note of special
feature; additional information.
INCORRECT -
not recommended.
CORRECT -
recommended.
REQUIRED - requires special
attention; signifies a warning.
Average Installation Time
2 hrs
© DreamLine
®
All Rights Reserved
© DreamLine
®
All Rights Reserved
WARNING DISCLOSURE STATEMENT
I
MPORTANT
DreamLine® reserves the right to alter, modify or redesign products any time without
prior notice for product improvement and customer experience. Please refer to the
model’s web page on DreamLine.com for the latest technical drawings, installation
manuals, warranty information or additional product details.
This product should be installed by someone familiar with the construction requirements
for this type of project and the care necessary for the safe installation and operation of
the product.
T
he safety of any installation is the responsibility of the installer.
Professional installation recommended.
(All Models)
Professional installation required.
(Enigma Series)
To prevent damage or serious injury, Do Not lean against the installed panel/door/glass.
To prevent damage or serious injury: Do Not attempt to lift or move a heavy lite of glass
alone. Use an assistant and/or a professional grade glass suction cup.
The installation of some models may require drilling down into the threshold. Contact the
manufacturer of the base, tub, or threshold materi
al with any questions regarding the
drilling of holes into their product.
A
ll drawings in this installation manual are for illustrative purposes only and are not drawn
to scale.
T
EMPERED GLASS WARNING
Your Shower Door Glass Could Shatter Without Warning if Improperly Installed or
Mishandled
Do Not install or operate a shower door if the glass has chipped corners, slivered edges or
is otherwise damaged and/or has been dropped or banged into a hard surface such as
tile, marble or glass.
The main causes of tempered glass breakage are:
o Improper handling, storage or installation
o Misuse/abuse
o Lack of maintenance
o Failure to replace damaged glass
o Improper handling during storage, unpacking and installation:
o Corners and edges are the most susceptible area to damage on a lite of tempered
glass and should be protected and handled with care during storage, unpacking,
installation and operation. A concentrated point of pressu
re or impact with a surface
harder than itself may cause the tempered glass to shatter. The tempered glass may
release immediately, within seve
ral hours or even days later.
o Incorrect installation of door hardware, rollers, hinges, channels, stopper or glass:
o Improper installation may include: loose hardware and/or lack of proper gaskets
between the hardware and glass. Additionally, improper alignment of guide rails, wall
profiles or other hardware during installation or operation may place stress on the
glass edges and cause it to break.
o T
his product must be installed by a professional and experienced installer familiar with
the safe handling of tempered glass.
o Improper use of this product:
o Aggressively opening or closing the door may cause trauma to the glass, which can
lead to
breakage. This may occur immediately or hours or eve
n days later.
o The shower door hardware and glass should be inspected periodically:
Instruct the homeowner how to perform a periodic inspection of the shower
hardware and glass - some minor adjustments may be necessary based upon
the use (or misuse) of the shower door. Ensure that the hardware remains tight
and that the door alignment and operation are correct. Any adjustments
should be made upon discove
ry to prevent damage to the product.
Additional considerations should be given to the installation of frameless
tempered glass products in households with young children or an elderly
person due to an increased chance of improper handling. In such cases,
alternatives such as shower curtains or grab bars should be considered.
GENERAL PREPARATION
After opening all boxes and packages, read this introduction carefully. Ch
eck that all the
items are included in the package by marking off the components on the “Detailed
Diagram of Product Components” page. Examine all boxes and packages for shipping
damage. If the unit has been damaged, has a finishing defect, or is missing parts; please
contact our Customer Support department within
3
business days of the delivery date. Please note that DreamLine® will not replace any
damaged products or missing parts free of charge after 3 business days or if the
product has been installed. Please contact DreamLine® if you have any questions.
Please note that you should refer to your local building codes with questions on
installation compliance standards. Building and plumbing codes may vary by
l
ocation, and DreamLine® is not responsible for code compliance standards for your
project and will not accept any returns.
If this unit is going to be installed in a new construction, install all the required plumbing
and drainage before installing the shower. Use a competent and licensed (if required
by local code) plumber for all plumbing installation.
Make sure that prior to beginning the installation, the surfaces are leveled and solid and
will be able to support the total weight of the unit. Also make sure the walls are at right
angles. Irregular installation surface leve
l, radius corners or improper angle of side walls
will result in serious problems for your installation. Please note that some adjustments
and drilling will be necessary during the installation process.
Protect all primary surfaces of the product during installation. Never set your glass down
directly onto a tile floor. Leave
corner protectors in place until it is necessary to remove
them. Always use a piece of wood or cardboard to protect the bottom edge and corners
of the glass prior to and during installation.
This unit must be installed upon a finished threshold and against finished walls.
DreamLine
®
shower doors are not designed to be installed into a fiberglass surround due
to the radius corners and lack of a solid surface to mount the hardware.
WARNING: TO AVOID THE RISK OF
DAMAGE OR INJURY:
Follow all recommendations and requirements as shown in the installation
instructions.
Perform a thorough inspection of the glass and all parts for any damage prior to
installation. Any damage to tempered glass can cause breakage.
Do Not install damaged glass!
Do Not install or operate a shower or tub door if the glass has chipped corners, sl
ivered
e
dges or is otherwise damaged. Do Not install or operate a shower or tub door that has
been dropped or banged into a hard surface such as tile, marble or glass.
CAUTION: Contact with any hard surface can damage tempered glass and cause it to
shatter.
This product uses tempered glass. Glass cannot be cut after it has been tempered.
Do Not attempt to cut tempered glass.
DreamLine
®
Glass Shower doors, Tub doors, Inline panels, and Return panels can shatter
due to improper handling or lack of maintenance. Conduct periodic inspections of glass
and all parts for possible damage, missing or loose parts.
Always wear proper safety equipment such as: safety goggles, work gloves and
appropriate footwear during the installation process.
WARNING. Risk of leakage and/or damage. Follow
all instructions regarding the
application of silicone sealant or caulk. Allow 24
hours for the sealant to cure before the
initial use of the shower or tub product. Follow the silicone manufacturer’s
recommendations regarding the use of their product.
Thoroughly read these instructions before installing or using this product.
Leave this manual for the end-user of the product.
!
This product should be installed by someone familiar with the
construction requirements for this type of product and the care
necessary for the safe installation and operation of the product.
MIRAGE-X Shower and Tub Door Manual Ver 1 Rev 6a 082020
2
©2020 DreamLine
®
All Rights Reserved
Professional Installation
recommended
Certied Professional
!
© DreamLine
®
All Rights Reserved
© DreamLine
®
All Rights Reserved
Model Specific Preparation
REQUIRED:
MIRAGE-X Shower and Tub Door Manual Ver 1 Rev 6a 082020
3
©2020 DreamLine
®
All Rights Reserved
NOTE
!
1-1/2
minimum
threshold
1-1/2”
minimum
threshold
±
.0
±
.0
±
.0
±
.0
Contact the manufacturer of the base, tub or
threshold material with any questions
regarding the drilling of holes into their
product.
TIP
Tile
Acrylic Tub
This door recommends professional
installation. Two installers recommended.
!
This manual will describe the
shower/tub door installation using
the L-Bar™ Support Bracket in the
left-handed orientation (as shown
above).
To reverse the L-Bar™ orientation
please use the supplied right-hand
L-Bar™ Support Bracket.
NOTE
*left-hand Inline Panel Glass installation shown
up to 3/8” adjustment
for Out-of-Plumb
conditions within the
U-Channel (#17) on the
panel side only
Inline Panel Glass
3/8” MAX
3/8”
MAX
*left-hand L-Bar™
Support Bracket
shown
±
0
.0
±
0
.0
Door Door
Inline
panel
Inline
panel
Left-hand door
installation
Right-hand door
installation
L R
This model is reversible for Left or Right-hand
door installation.
The right-hand door installation is used as an
example throughout this manual.
For a Left-hand door installation, simply
reverse the orientation of the steps shown and
begin on the opposite wall.
© DreamLine
®
All Rights Reserved
© DreamLine
®
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Tools
MIRAGE-X Shower and Tub Door Manual Ver 1 Rev 6a 082020
4
©2020 DreamLine
®
All Rights Reserved
Professional-grade
Glass suction cup
Extender Driver Bit
Soft Head
Hammer
Razor Knife
Level
Measure
Tape
Pencil
Drill
Power
Phillips
Screwdriver
100% Silicone
Hacksaw Carpenter’s
Square
Mitre Saw
Ø1/8"
(3mm)
Drill Bit
Ø3/16"
(4mm)
Drill Bit
Drill Bit
Ø5/16"
(8mm)
Work Gloves
Safety Glasses
TIP
Measure the finished opening before proceeding with the installation to
be sure that the correct model size has been ordered.
Prior to installation, cover the shower/tub drain with tape to prevent
losing screws or small parts.
To prevent stripping the screw heads, set screw gun clutch to a
low setting when installing screws and bolts.
Unpack your unit carefully and inspect it. Lay it out and identify all parts using the
Detailed Diagram on page 5 and parts list in this manual as a reference. Before
discarding the carton, check for small hardware bags that may have fallen to the
bottom of the box. If any parts are damaged or missing, please contact DreamLine
®
for replacement. The shipping boxes may contain extra parts not used in your model
configuration.
TIP
TIP
NOTE
NOTE
Retain these installation instructions for future reference.
© DreamLine
®
All Rights Reserved
© DreamLine
®
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Detailed Diagram of Shower/Tub Door Components
MIRAGE-X Shower and Tub Door Manual Ver 1 Rev 6a 082020 5
©
2020 DreamLine® All Rights Reserved
01
02
03
04
05
09
10
11
12
13
17
18
19
16
07
inside
*Right-hand door installation shown
inside
Door
Inline panel
© DreamLine
®
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© DreamLine
®
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Parts List
MIRAGE-X Shower and Tub Door Manual Ver 1 Rev 6a 082020
6
©2020 DreamLine
®
All Rights Reserved
Bottom Guide Rail
Handle
L-Bar™ Support Bracket
(Left and Right)
5/16” (8mm)
Wall Anchor
ST4.2 x 40mm
Countersunk Screw
Guide Block
Bottom Roller Assembly
SafeStop™ Bumper
Bottom Channel Insert
Bulb Vinyl Seal
Inline Panel Glass Door Glass
04
05
03
06
07
09
10
11
12
13
01
02
x1
x6
x1
x1
x1
x1
x9
x1
x2
x2
x1
x1
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®
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®
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Parts List
MIRAGE-X Shower and Tub Door Manual Ver 1 Rev 6a 082020
7
©2020 DreamLine
®
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ST4.0 x 30mm
Pan Head Screw
U-Channel 1” Aluminum
(with VHB tape)
Deflector Vinyl
Vertical Vinyl Strip
Roller Installation Tool
ST4.0 x 40mm
Truss Head Screw
Allen Wrench
(2.5, 3 mm)
17
18
16
19
20
21
14
15
x1
x1
x1
x1ea
x3
x3
x1
x3
PVC Glass Spacer 0.5
mm
(x 36” roll)
© DreamLine
®
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© DreamLine
®
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Installation Steps
Tools Needed
MIRAGE-X Shower and Tub Door Manual Ver 1 Rev 6a 082020 8
© 2020 DreamLine® All Rights Reserved
NOTE
This model will provide up to 3/8” of adjustment for out-of-plumb conditions
within the U-Channel (#17) on the panel side only.
NOTE
Decide on the handing of the shower door based on your bathroom
configuration. The right-hand door installation will be shown as an
example throughout this manual.
Middle
Bottom
Top
*at model height
________”
________”
________”
W
Fig 1
1
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®
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®
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Tools Needed
Parts Needed
MIRAGE-X Shower and Tub Door Manual Ver 1 Rev 6a 082020 9
©
2020 DreamLine® All Rights Reserved
NOTE
!
After determining the handing of the installation:
Only cut from the end of the Bottom Guide Rail (#03)
that will be installed on the door side of the opening.
The length to cut-o of the door side of the Bottom Guide Rail (#03) will be (L):
TIP
Use a metal file to
deburr the cut end
NOTE
The Bottom Guide Rail (#03)
is made 2” larger than the model size:
48“ model = 50” Bottom Rail
60” model = 62” Bottom Rail
If it necessary to drill new attachment holes into the
Bottom Guide Rail (#03):
Drill a Ø3/16” hole throughout and then a Ø5/16”
hole through the top layer only. (Refer to the existing
holes in the rail for an example)
cut from the door end only
L
panel end
Fig 2
03
x1
L
!
DO NOT cut from the
Panel End of the
Bottom Guide Rail (#03).
2” milled edge
*In this example, the Bottom Guide Rail (#03)
is shown for a right-hand door installation.
Cutting off a portion of the milled edge from the
door end of the bottom guide rail is expected.
2” milled edge
Finished Opening (W) (-) 1/16” = Finished Cut Length (L)
*Door End
L
door end
*Panel End
2
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®
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®
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Tools Needed
MIRAGE-X Shower and Tub Door Manual Ver 1 Rev 6a 082020 10
©
2020 DreamLine® All Rights Reserved
Fig 3
Mark the position of the Bottom Guide Rail (#03) on the threshold.
Use a tape measure to align the rail parallel with the outside edge of
the threshold. Mark the holes for drilling through the predrilled holes
in the Bottom Guide Rail (#03).
NOTE
3
© DreamLine
®
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®
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Tools Needed
Parts Needed
MIRAGE-X Shower and Tub Door Manual Ver 1 Rev 6a 082020 11
©
2020 DreamLine® All Rights Reserved
NOTE
For installation into an Acrylic Threshold:
drill a Ø1/8”(3mm) hole and use the
ST4.0 x 30mm Pan Head Screw (#16)
OR
For installation into a Tile Threshold:
drill a Ø3/16”(4mm) hole up to the stud
and use the ST4.0 x 40mm Pan Head Screw (#21)
Fig 4
16
21
x3
x3
*see NOTE
1 2 3
*see NOTE
4
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®
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®
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Tools Needed
Parts Needed
MIRAGE-X Shower and Tub Door Manual Ver 1 Rev 6a 082020 12
©
2020 DreamLine® All Rights Reserved
Fig 5
17
x1
*Right-hand door installation shown
±
0
.0
±
0
.0
5
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®
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®
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Tools Needed
Parts Needed
MIRAGE-X Shower and Tub Door Manual Ver 1 Rev 6a 082020 13
©
2020 DreamLine® All Rights Reserved
Fig 6
Ø3/16” or
Ø5/16”
06
07
x4
x4
1 2 3
54
NOTE
If a stud is present behind the wall:
drill a Ø3/16”(4mm) hole and use the
ST4.2 x 40mm Countersunk Screws (#07)
OR
If no stud is present behind the wall:
drill a Ø5/16”(7mm) hole and insert the Wall Anchors (#06)
and use the ST4.2 x 40mm Countersunk Screws (#07).
*see NOTE
*see NOTE
6
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®
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®
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SafeStop™ Bumper Installation
Parts Needed
MIRAGE-X Shower and Tub Door Manual Ver 1 Rev 6a 082020 14
© 2020 DreamLine® All Rights Reserved
3M™ Tape
The surfaces need to be clean and free of
construction debris before installing the
SafeStop™ Bumper(s) (#11).
Clean the area with an alcohol swab before
installation.
NOTE
The top SafeStop™ Bumper must be installed with a screw.
The bottom SafeStop™ Bumper can be installed with either
a screw or using the
3M™ Tape
only.
11.4
11.2
11.3
11.1
TIP
11
11
x2
Item Item Description Quantity
11.1 Bumper Insert 1pc
11.2 Bumper Base 1pc
11.3 ST4.2 x 40mm Countersunk Screw 1pc
11.4 Wall Anchor 1pc
7
© DreamLine
®
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®
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Tools Needed
Parts Needed
MIRAGE-X Shower and Tub Door Manual Ver 1 Rev 6a 082020 15
©
2020 DreamLine® All Rights Reserved
Extender driver bit recommended
for screw installation.
TIP
11
x1
Fig 7
1”
1”
Ø3/16”
or
Ø5/16”
1 2 3 4
5 6
87
*see
NOTE
REMOVE 3M™ TAPE
NOTE
If a stud is present behind the wall:
drill a Ø3/16”(4mm) hole up to the stud and
use the ST4.2 x 40mm Countersunk Screw (#07)
OR
If no stud is present behind the wall:
drill a Ø5/16”(7mm) hole and insert the Wall Anchors (#06)
and use the ST4.2 x 40mm Countersunk Screw (#07)
inside
u-channel
*see
NOTE
inside
7
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®
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®
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Parts Needed
MIRAGE-X Shower and Tub Door Manual Ver 1 Rev 6a 082020 16
©
2020 DreamLine® All Rights Reserved
11
x1
For the bottom SafeStop™ Bumper (#11):
The Adhesive installation method is shown.
Attaching the bottom SafeStop™ Bumper with a screw
is optional. Follow the procedure shown in Step 7 for
installing the bottom SafeStop™ Bumper (#11) with
the
ST4.2 x 40mm Countersunk Screw (#07).
TIP
Fig 8
1 2 3
REMOVE 3M™ TAPE
inside
outside
bottom
rail
u-channel
8
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®
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®
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Tools Needed
MIRAGE-X Shower and Tub Door Manual Ver 1 Rev 6a 082020 17
©
2020 DreamLine® All Rights Reserved
Width of
Inline Panel Glass
NOTE
Apply 100% silicone caulk into the vertical U-Channel (#17)
and into the Bottom Guide Rail (#03).
Fig 9
9
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®
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®
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Tools Needed
Parts Needed
MIRAGE-X Shower and Tub Door Manual Ver 1 Rev 6a 082020 18
©
2020 DreamLine® All Rights Reserved
!
Cut several 2” - 3” pieces of the the PVC Glass Spacer 0.5mm (#14).
DO NOT install one long continuous piece into the Bottom Guide Rail (#03).
Fig 10
2” (50.8mm)
14
x1
10
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DreamLine SHDR-1948723L-04 Installation guide

Type
Installation guide

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