Grizzly G0665 Owner's manual

Brand: Grizzly

Model: G0665

Type: Owner's manual

MODEL G0665

SLOW SPEED COLD CUT SAW

OWNER'S MANUAL



WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.



4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP

OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT

&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS

MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION

ELECTROCUTIONORDEATH

4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS

SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER

INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE

AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY

ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG

RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT

4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE

FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE

3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND

OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE

OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE

HARM3OMEEXAMPLESOFTHESECHEMICALSARE

s ,EADFROMLEADBASEDPAINTS

s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS

s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER

9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU

DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS

7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP

MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER

OUTMICROSCOPICPARTICLES

INTRODUCTION ............................................................................................................................... 2

 

 

 

 

 

SECTION 1: SAFETY ....................................................................................................................... 6

 

 

SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................ 9

 

SECTION 3: SETUP ....................................................................................................................... 10

 

 

 

 

 

 

 

 

 

SECTION 4: OPERATIONS ........................................................................................................... 16

 

 

 

 

 

 

 

 

 

 

SECTION 5: ACCESSORIES ......................................................................................................... 24

SECTION 6: MAINTENANCE......................................................................................................... 25

 

 

 

 

SECTION 7: SERVICE ................................................................................................................... 27

 

 

 

 

 

 

 

WARRANTY AND RETURNS ........................................................................................................ 37

Table of Contents





INTRODUCTION

Foreword

        

        

      

      

        

     





    

      



      







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       











































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         







       



      



      



        

      







      



       

 ON 

       

    



       





       





OFF

Functional Overview





Figure 1. 

A. 

B. 

C. 

D. 

E. 

F. 

G. 

H. 

I. 

J. 

K. 

L. 

Identification



 























MODEL G0665

SLOW SPEED COLD CUT SAW

8jhidbZgHZgk^XZ/*,%*)+".++(IdDgYZg8Vaa/-%%*'("),,,;Vm/-%%)(-"*.%&

MACHINE DATA

SHEET

Product Dimensions:

LZ^\]i############################################################################################################################################### '(&aWh# HiVcY*(aWh#

AZc\i]$L^Yi]$=Z^\]i#######################################################################################################################################)%m')m+'

;ddiEg^ciAZc\i]$L^Yi]########################################################################################################################################## &+m&,

Shipping Dimensions:

7dm&

IneZ############################################################################################################################################################### LddY8gViZ

8dciZci################################################################################################################################################################ BVX]^cZ

LZ^\]i################################################################################################################################################################## '+)aWh#

AZc\i]$L^Yi]$=Z^\]i############################################################################################################################((m''m',

7dm'

IneZ##################################################################################################################################################################8VgYWdVgY

8dciZci#################################################################################################################################################################### HiVcY

LZ^\]i##################################################################################################################################################################### **aWh

AZc\i]$L^Yi]$=Z^\]i#################################################################################################################################((m&,m+

Electrical:

Hl^iX]################################################################################################################################################## HV[ZinHl^iX]dc=VcYaZ

Hl^iX]KdaiV\Z################################################################################################################################################################### ''%K

8dgYAZc\i]##########################################################################################################################################################################*[i#

8dgY<Vj\Z#################################################################################################################################################################&+\Vj\Z

B^c^bjb8^gXj^iH^oZ######################################################################################################################################################&*Vbe

Eaj\>cXajYZY######################################################################################################################################################################### Cd

GZXdbbZcYZYEaj\############################################################################################################################################################+"&*

Motor:

IneZ######################################################################################################################################### I:;88VeVX^idgHiVgi>cYjXi^dc

=dghZedlZg######################################################################################################################################################################&

¿)=E

KdaiV\Z############################################################################################################################################################################### ''%K

E]VhZ################################################################################################################################################################################H^c\aZ

6beh###################################################################################################################################################################################### +6

HeZZY#########################################################################################################################################################################&,'*GEB

8nXaZ################################################################################################################################################################################# +%=o

CjbWZgD[HeZZYh###################################################################################################################################################################&

EdlZgIgVch[Zg########################################################################################################################################################9^gZXi9g^kZ

7ZVg^c\h###############################################################################################################################H]^ZaYZYVcYEZgbVcZcianHZVaZY

Model G0665 Page 1 of 2

Machine Data Sheet

G0665 Slow Speed Cold Cut Saw

-5-

Main Specifications:

Operation Information

7aVYZHeZZY#########################################################################################################################################################*%GEB

7aVYZH^oZ#############################################################################################################################################################'%%bb

6gWdgH^oZ################################################################################################################################################################('bb

Cutting Capacities

6c\aZ8jih###################################################################################################################################################### ")* )*

K^hZ?Vl9Zei]########################################################################################################################################################## +

K^hZ?Vl=Z^\]i############################################################################################################################################################# '

BVm^bjb8VeVX^inHfjVgZ5.%############################################################################################################################# '

BVm^bjb8VeVX^inGZXiVc\jaVg5.%######################################################################################################## (Lm'=

BVm^bjb8VeVX^inGdjcY5.%###############################################################################################################################'

¿-

BVm^bjb8VeVX^inHfjVgZ5)*############################################################################################################################## '

BVm^bjb8VeVX^inGZXiVc\jaVg5)*######################################################################################################## 'Lm'=

BVm^bjb8VeVX^inGdjcY5)*############################################################################################################################## '

Construction

IVWaZ8dchigjXi^dc############################################################################################################################################# 8Vhi>gdc

HVlL]ZZa8dkZg##############################################################################################################################################6ajb^cjb

HVlL]ZZa<jVgY################################################################################################################################################## EaVhi^X

7dYn8dchigjXi^dc############################################################################################################################################## 8Vhi>gdc

7VhZ8dchigjXi^dc############################################################################################################################################## 8Vhi>gdc

L]ZZa8dkZg8dchigjXi^dc####################################################################################################################EgZ";dgbZYhiZZa

EV^ci########################################################################################################################################################################:edmn

Other Specifications:

>HD;VXidgn###################################################################################################################################################################>HD.%%&

8djcignD[Dg^\^c############################################################################################################################################################ IV^lVc

LVggVcin########################################################################################################################################################################### &NZVg

HZg^VaCjbWZgAdXVi^dc########################################################################################################BVX]^cZ>9AVWZadc7dYn;gVbZ

Features:

Fj^X`GZaZVhZK^hZ

6jid"GZigVXi7aVYZ<jVgY

Heg^c\6hh^hiZYGZijgc

7j^ai>c7aVYZ8ddaVciHnhiZb

6Y_jhiVWaZ6c\aZ[gdb")*id )*

8ddaVciHnhiZb

Model G0665 Page 2 of 2





Safety Instructions for Machinery

 !,7!93 53% (%!2).' 02/4%#4)/.

7(%. /0%2!4).' -!#().%29

BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci

]ZVg^c\adhh#

 7%!2 02/0%2 !00!2%, 9D CDI

lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h!

dg_ZlZagni]ViXVcXViX]^cbdk^c\ eVgih#

LZVg egdiZXi^kZ ]V^g XdkZg^c\ id XdciV^c

adc\]V^gVcYlZVgcdc"ha^e[ddilZVg#

 .%6%2 /0%2!4% -!#().%29 7(%.

4)2%$/25.$%24(%).&,5%.#%/&

$25'3/2!,#/(/,7ZbZciVaanVaZgi

ViVaai^bZhl]Zcgjcc^c\bVX]^cZgn#

 2%!$4(%%.4)2%-!.5!,"%&/2%

34!24).'-!#().%29BVX]^cZgnegZh"

Zcih hZg^djh ^c_jgn ]VoVgYh id jcigV^cZY

jhZgh#

 !,7!93 53% !.3) !002/6%$

3!&%49',!33%37(%./0%2!4).'

-!#().%29 :kZgnYVn ZnZ\aVhhZh dcan

]VkZ ^beVXi gZh^hiVci aZchZh·i]Zn VgZ

CDIhV[Zin\aVhhZh#

 !,7!93 7%!2 ! .)/3( !002/6%$

2%30)2!4/2 7(%. /0%2!4).'

-!#().%29 4(!4 02/$5#%3 $534

BdhiineZhd[YjhilddY!bZiVa!ZiX#XVc

XVjhZhZkZgZgZhe^gVidgn^aacZhhZh#

&OR9OUR/WN3AFETY2EAD)NSTRUCTION

-ANUAL"EFORE/PERATINGTHIS-ACHINE

4HEPURPOSEOFSAFETYSYMBOLSISTOATTRACTYOURATTENTIONTOPOSSIBLEHAZARDOUSCONDITIONS4HIS

MANUALUSESASERIESOFSYMBOLSANDSIGNALWORDSINTENDEDTOCONVEYTHELEVELOFIMPORTANCE

OFTHESAFETYMESSAGES4HEPROGRESSIONOFSYMBOLSISDESCRIBEDBELOW2EMEMBERTHATSAFETY

MESSAGESBYTHEMSELVESDONOTELIMINATEDANGERANDARENOTASUBSTITUTEFORPROPERACCIDENT

PREVENTIONMEASURES

)NDICATESAPOTENTIALLYHAZARDOUSSITUATIONWHICHIFNOTAVOIDED

-!9RESULTINMINORORMODERATEINJURY)TMAYALSOBEUSEDTOALERT

AGAINSTUNSAFEPRACTICES

)NDICATESAPOTENTIALLYHAZARDOUSSITUATIONWHICHIFNOTAVOIDED

#/5,$RESULTINDEATHORSERIOUSINJURY

)NDICATESANIMMINENTLYHAZARDOUSSITUATIONWHICHIFNOTAVOIDED

7),,RESULTINDEATHORSERIOUSINJURY

4HISSYMBOLISUSEDTOALERTTHEUSERTOUSEFULINFORMATIONABOUT

PROPEROPERATIONOFTHEMACHINE

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Safety Instructions for Metal Cutting Saws

8. FIRE HAZARD. 







9. CUTTING FLUID SAFETY. 



     







10. ATTENTION TO WORK AREA. 







11. MAINTENANCE/SERVICE.  

    

      OFF  

       



12. HEARING PROTECTION & HAZARDS.

     

    

    





13. HOT SURFACES. 



  



1. BLADE CONDITION. 

 





2. HAND PLACEMENT.   

 

       



3. ENTANGLEMENT HAZARDS.  

      

     





4. BLADE REPLACEMENT.  

     

      



5. WORKPIECE HANDLING. 

      

      





6. LOSS OF STABILITY. 

    





7. POWER INTERRUPTION. 







No list of safety guidelines can be complete. Every shop environment is different. Like all

machines there is danger associated with the Model G0665. Accidents are frequently caused by

lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen

the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious

personal injury may occur.





SECTION 2: CIRCUIT REQUIREMENTS

Extension Cords













          



       



 



Serious personal injury could occur if you

connect the machine to the power source

before you have completed the set up pro-

cess. DO NOT connect the machine to the

power source until instructed to do so.

220V Single-Phase

Grounding

       







      





Amperage Draw

      





Power Supply Circuit Requirements

      

       



       

     

       If

you are unsure about the wiring codes in your

area or you plan to connect your machine to a

shared circuit, consult a qualified electrician.

 

Plug/Receptacle Type

 

Electrocution or fire could

result if this machine is

not grounded correctly or

if your electrical config-

uration does not comply

with all applicable codes.

Ensure compliance by

checking with a qualified

electrician!

Figure 2.





Wear safety glasses dur-

ing the entire setup pro-

cess!

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Setup Safety

SECTION 3: SETUP

       

       



Description Qty



































Items Needed for

Setup

      

    

        

please imme-

diately call Customer Service at (570) 546-9663

for advice.



       

Otherwise, filing a freight claim can be difficult.





Unpacking

This machine and its com-

ponents are very heavy.

Get lifting help or use

power lifting equipment

such as a forklift to move

heavy items.





Inventory







Note: If you can't find an item on this list, check

the mounting location on the machine or examine

the packaging materials carefully. Occasionally

we pre-install certain components for shipping

purposes.

Container 1: (Figure 3) Qty

A.  

B.  

C.  

Container 2: (Figure 4)

D.  

E.  

F.  

Hardware:(Not Shown)

 

 

 

Figure 3. 

       







Figure 4. 

















Floor Load

Machine Data Sheet

     

     

      



Placement Location

    



       



Figure 6



Children and visitors may be

seriously injured if unsuper-

vised around this machine.

Lock entrances to the shop

or disable start switch or

power connection to prevent

unsupervised use.

Site Considerations

Figure 6.





       



      

    Figure 5  

For opti-

mum performance from your machine, clean

all moving parts or sliding contact surfaces.

     







Clean Up

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. DO

NOT use these products

to clean the machinery.

Many cleaning solvents

are toxic if inhaled.

Minimize your risk by only

using these products in a

well ventilated area.

G2544—Solvent Cleaner & Degreaser

       



Figure 5. 











      

        

       





Bolting to Concrete Floors

Figure 7



        

 





Mounting to Shop

Floor

NOTICE

Anchor studs are stronger and more per-

manent alternatives to lag shield anchors;

however, they will stick out of the floor,

which may cause a tripping hazard if you

decide to move your machine.

Figure7



NOTICE

We strongly recommend securing your

machine to the floor if it is hardwired to the

power source. Consult with your electrician

to ensure compliance with local codes.

 SetupPage

14

To mount the stand to the floor:

1. 



 Figure 8      



Figure 8.

2. 

3.        

        

Step 1 

4.       





5. 















Setup







To assemble the machine:

1.         



Figure 9

3.         



Note: If you plan to mount your machine

stand to the floor, do so now (see Mounting

to Shop Floor  Page 13), then return

to Step 4, below, to mount the machine to

the stand. Otherwise, continue with Step 4,

below.

Figure 9. 

2. 

Step 1, Figure 10

Figure 10.





4.         

Figure

11

This machine is very

heavy. Get lifting help or

use power lifting equip-

ment such as a forklift to

place this machine onto

its stand.

Figure 11.











5. 



Figure 12

Test Run

       



        



      

TroubleshootingPage 27





To test run the machine:

1. 





2.         

Step 7Setup

3. 



4. 

5. ON

6.        

     







    





7. OFF

Figure 12.

6.         

       

Figure 13

Figure 13.









7. 





Gearbox Oil  Page 26

         

Test Run







SECTION 4: OPERATIONS

Damage to your eyes and lungs could result

from using this machine without proper pro-

tective gear. Always wear safety glasses and

a respirator when operating this machine.

Loose hair and cloth-

ing could get caught in

machinery and cause seri-

ous personal injury. Keep

loose clothing and long

hair away from moving

machinery.

NOTICE

If you have never used this type of machine

or equipment before, WE STRONGLY REC-

OMMEND that you read books, trade maga-

zines, or get formal training before begin-

ning any projects. Regardless of the con-

tent in this section, Grizzly Industrial will

not be held liable for accidents caused by

lack of training.

Operation Safety Basic Controls





ON/OFF Switch:     

ONOFF

Power Indicator Light:   

ON

Figure 14.

Vise Handwheel: 



Vise Quick Release Lever:   

       



Figure 15.













To set the cutting angle:

1. 

2. 

Figure 18

Figure 18. 

3. 







4.       

  



Vise

Page 18

5. 

Cutting Angle

Saw Lever: 

Trigger Switch:    ON 



Miter Lock Lever: 



Work Stop:



Figure 16.

Figure 17.

Cutting Fluid Reservoir: 

















Adjustable Vise Jaw



      

        





Tools Needed: Qty

 

Vise

6. 

7. Step 3

4.        

Figure 20

Figure 20.

5.         

Figure 21

 Note: At certain angle settings, it may not be

possible to set the jaw within the specifica-

tions described above. If this is the case,

adjust the jaw as far as it can go while still

being securely clamped.





Figure 21.









To adjust the vise jaw:

1. 

2. Cutting

AnglePage 17

3. 



      



Figure 19.



NOTICE

Prior to cutting, both the jaw and stability

bracket must be checked for blade clear-

ance. Failure to do this could cause the

blade to contact the vise during the cut,

resulting in damage to the machine.



Steps 47  this page

      

  Auxiliary Stability Bracket

 Page 19



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Grizzly G0665 Owner's manual

Grizzly G0665 Owner's manual

Grizzly G0665 Owner's manual

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