Williams 4500741.8 Installation And Operating Instructions Manual

Brand: Williams

Model: 4500741.8

Category: Fireplaces

Type: Installation And Operating Instructions Manual

Installer: please leave these

instructions with consumer.

Consumer: please retain for

future reference.

AVAILABLE IN THE

FOLLOWING LOG STYLES

Classic Oak

18" Model No. 6500742. 6 (Nat)

18" Model No. 4500741.6 (LP)

24" Model No. 7400742.6 (Nat)

24" Model No. 5500741.6 (LP)

30" Model No. 9600742,6 (Nat)

30" Model No. 6500741.6 (LP)

Classic Designer Oak

18" Model No. 6500742.7 (Nat)

18" Model No. 4500741.7 (LP)

24" Model No. 7400742,7 (Nat)

24" Model No. 5500741.7 (LP)

30" Model No. 9600742.7 (Nat)

30" Model No. 6500741.7 (LP)

Classic Split Oak

18" Model No. 6500742.8 (Nat)

18" Model No. 4500741.8 (LP)

24" Model No. 7400742.8 (Nat)

24" Model No. 5500741.8 (LP)

30" Model No. 9600742.8 (Nat)

30" Model No. 6500741.8 (LP)

Classic Series

VENTED GAS FIREPLACE LOG SET

A.G.A./C.G.A. CERTIFIED

INSTALLATION AND

OPERATING INSTRUCTIONS

WARNING: Improper installation, adjust-

ment, alteration, service or maintenance

can cause injury or property damage. Refer

to this manual. For assistance or additional

information consult qualified installer, ser-

vice agency or the gas supplier.

FOR NATURAL OR PROPANE GAS

FOR YOUR SAFETY I

Do not store or use gasoline or other flam- I

mable vapors and liquids in the vicinity of

this or any other app ance.

FOR YOUR SAFETY

WHATTO DO IF YOU SMELL GAS

1. Do not try to light any appliance

2. Do not touch any electrical switch;

do not use any phone in your building.

3. Immediately call your gas supplier from

a neighbor's phone and follow the gas

supplier's instructions.

4. If you cannot reach your gas supplier,

call the fire department

IMPORTANT: READ THESE INSTRUCTIONS I

CAREFULLY BEFORE STARTING I

INSTALLATION OF YOUR LOG SET I

Your Williams Log Set is to be installed only in a solid-fuel

burning fireplace with a working flue constructed of noncom-

bustible material. Solid fuels shall not be burned in a fireplace

where a gas log set is installed. The minimum permanent vent

opening provided by the fireplace chimney or chimney damp-

er to vent the flue products is listed on page 2. The chimney

damper must be fixed in a manner to maintain the minimum

permanent vent opening. The installation, including provi-

sions for combustion and ventilation air, must conform with

the American National Standard National Fuel Gas Code

Z223.1 and applicable local building codes. In Canada, the

installation must conform with the current CAN/CGA B149.1

and B149.2 Installation Code.

WILLIAMS FURNACE COMPANY 225 Acacia Street, Colton, CA 92324 USA (800) 266-0993

1 No. P923231

IMPORTANT: TO THE PURCHASER: Keep this warranty and the installation and home owner's instructions for your future

reference.

Limited Warranty

The Manufacturer, Williams Furnace Co., warrants this vented gas fireplace log set to the original purchaser under the

following conditions:

LIMITED ONE YEAR WARRANTY

1. Any part thereof which proves to be defective in material or workmanship within one year from date of original purchase

for use will be repaired or replaced at the Manufacturer's option, FOB its factory.

2. No liability is assumed by the Manufacturer for removal or installation labor costs, nor for freight or delivery charges.

LIMITATIONS

1. THIS LIMITED WARRANTY IS THE ONLY WARRANTY MADE BY THE MANUFACTURER. IMPLIED WARRANTIES

OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE ARE LIMITED TO THE SAME ONE YEAR

TERM AS THIS EXPRESS WARRANTY. UNDER NO CIRCUMSTANCES SHALL THE MANUFACTURER BE LIABLE

FOR INCIDENTAL, CONSEQUENTIAL, SPECIAL OR CONTINGENT DAMAGES OR EXPENSES ARISING DIRECTLY

OR INDIRECTLY FROM ANY DEFECT IN THE PRODUCT OR ANY COMPONENT OR FROM THE USE THEREOF. THE

REMEDIES SET FORTH HEREIN ARE THE EXCLUSIVE REMEDIES AVAILABLE TO THE USER AND ARE IN LIEU OF

ALL OTHER REMEDIES.

Some states do not allow limitations on how long an implied warranty lasts, and some states do notallow the exclusion

or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you.

2. This warranty does not include any charge for labor or installation.

3. This warranty does not extend to painted surfaces nor to damage or defects resultingfrom accident, alteration, misuse

or abuse, or improper installation.

4. This warranty does not cover claims which do not involve defective workmanship or materials.

DUTIES OF THE CONSUMER

1. The vented gas fireplace log set must be installed by a qualified installer and operated in accordance with the installation

and home owner's instructions furnished with the equipment.

2. Any travel, diagnostic costs, service labor, and labor to repair the defective unit will be the responsibility of the owner.

3. Abill of sale, cancelled check, payment record or permit should be kept to verify purchase date to establish the warranty

period.

4. Have the installer enter the requested information in the space below.

GENERAL

1. The Manufacturer neither assumes nor authorizes any parson to assume for it any other obligation or liability in

connection with said equipment.

/ 2. Service under this warranty should be obtained by contacting your dealer. Provide the dealer with the model number,

serial number and purchase date verification.

3. If, within a reasonable time after contacting your dealer, satisfactory service has not been received, contact: Customer

Service Department, 225 Acacia Street, Colton, California 92324 U.S.A., for assistance.

4. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH

VARY FROM STATE TO STATE.

INSTALLATION INFORMATION

MODELNO. SERIALNO.

ORIGINAL PURCHASER

ADDRESS

CITYAND STATE

DEALER

ADDRESS

ClTYAND STATE

INSTALLATION DATE SIGNED BY

(Dealer or authorized representative who certifies that this appliance has been installed in accordance with Manufac-

turer's instructions and local codes).

WILLIAMS CLASSIC SERIES GAS LOG SETS

IMPORTANT INFORMATION

Do not use this log set if any part has been under

water. Immediately call a qualified service technician

to inspect the appliance and to replace any part of

the control system and any gas control which has

been under water.

The gas log set must be isolated from the gas sup-

ply piping system by closing its individual shut-off

valve during any pressure testing of the gas supply

system at test pressures equal to or less than 1/2

psig. The gas log set and its individual shut-off valve

must be disconnected from the gas supply piping

system when testing at pressures in excess of 1/2

psig.

Keep the area of the gas log set clear and free from

combustible materials, gasoline and other flammable

vapors and liquids.

MAINTENANCE: Periodically remove the logs and

examine the burner assembly. If dirty, clean with a

stiff brush. Also examine the area around burner air

shutter, and pilot. Any dirt or lint in this area should

be removed. This will insure long life and trouble-

free operation. An annual inspection and cleaning

of the vent system by a qualified agency is recom-

mended.

The minimum inlet gas supply pressure for the pur-

pose of input adjustment is 5" for Natural Gas and

1 1" for Propane Gas. The maximum inlet gas supply

pressure for this burner is 14" for Natural and Pro-

pane Gas.

A fireplace screen must be in place when the log set

is burning. Unless other provisions for combustion

air are provided, the screen shall have an opening(s)

for introduction of combustion air. When a glass fire-

place enclosure (door) is used, operate the gas log

set with the glass doors open.

The minimum size fireplace in which the log set is

certified to be installed, is listed in theTechnical Data

Table below. To center the log set in the fireplace, an

additional 2" to 3" in rear width is recommended.

18"

24"

30"

Classic Series Technical Data Table

Minimum Fire Box Dimensions

Front Opening Rear Width* Depth

27" 17" 13"

33" 22" 14"

39" 26" 14"

Height

18"

BTU Rating

Nat. Propane

65,0O0 45,000

74,000 55,000

96,000 65,000

* An additional 2" to 3" is recommended to center the log set.

Minimum Free Opening Area of Chimney Damper for Venting

For Factory Built Fireplaces

Log Set Sizes

Chimney

Height

15'

20'

25'

30'

18" 24"

30 SQ" 35 SQ"

25 SQ" 29 SQ"

21 SQ" 25 SQ"

19 SQ" 22 SQ"

30"

49 SQ"

41 SQ"

35 SQ"

31 SQ"

For Masonry Built Fireplaces

Log Set Sizes

18" 24" 30"

41 SQ" 46 SQ" 58 SQ"

38 SQ" 42 SQ" 52 SQ"

34 SQ" 38 SQ" 47 SQ"

PARTS LIST FOR CLASSIC SERIES GAS LOG SETS

NOTE: Log styles and part sizes will vary depending upon the log set ordered. When ordering

replacement pads, be sure to indicate your log set model (The parts for the Classic Oak 24"

Set are illustrated below),

GLOWING

16 ,/9

8 14

Safety Control System (Item No. 14)

........... _.-_.......... _ ........

..'_l .., ........... r.

LOCATOR ...... 27

TAB ,, ,/ "

HEATTABSHIELD ....................., 30_

_L 23...

_, 28_q

_-- 22

--- - TOGASSUPPLY

37 _" /-_ _L_lll/_" _ Item15 .

Replacement pads may be obtained from your L'/ _t__ 3/._2, ' 33 -

nearest Williams Dealer. For assistance in 23..,, 1". k,.._-(_-

locatinga Dealer, you may contact the factory 20 " TOBURNER

at the address listed on the front page.

HOW TO INSTALL YOUR WILLIAMS CLASSIC GAS LOG SET

The Williams Classic Gas Log Set must be installed by a qualified technician.

Instructions must be followed carefully to insure proper performance and full

benefit from your gas log set.

Williams Classic Gas Logs must be installed only in

a wood burning fireplace with the minimum venting

requirements met (see Pg. 3). Check parts list to be

sure all parts are included. Gas supply pipe must be

I/2" or larger. Use 3/4" if the gas line is longer than 20'.

REFER TO PARTS LIST (PAGE 4, 5) WHEN

FOLLOWING THESE INSTRUCTIONS.

EMBER PLACEMENT

Sprinkle embers (Item 11) lightly and evenly over

entire surface of the granules or vermiculite. Replace

the grate so that bottom tabs on the Iog-locator

brackets fit over the back edge of the pan locking it

in position.

INSTALLATION OF LOG SET (be sure gas

to the fireplace is off)

1. Remove grate (Item 7) from carton and attach log

Iocators (Item 10) to the two outer bars of the grate

with bolts and nuts. Log Iocators should be posi-

tioned at the middle of the bars with the two taller pins

facing the front.

2. Connect nipple (item 38) to regulator inlet. Attach

the smaller elbow from connector kit (item 15) to the

opposite end of the nipple and tighten.

3. Place the burner assembly (item 8) into the fire-

place so the open burner pan faces to the room.

4. Place the grate (item 7) over the burner pan (item

8) so the log Iocator brackets (item 10) fit over the

back edge of the burner pan to lock it in position.

5. Center this assembly in the fireplace and place as

far back in the fireplace as possible. Remove grate

(item 7) for gas connection and granule placement.

6. Connect larger elbow from connector kit (item 15)

to gas supply. Using connector kit tubing, connect

gas supply to the small connector elbow on the

regulator (installed in step 2).

7. Turn on the gas to the fireplace and test for leaks

with soapy water solution. (Never use open flame for

testing).

GRANULE OR VERMICULITE PLACEMENT

With the burner off and grate removed, fill the burner

pan completely with granules or vermiculite (Item

12). Slope the granules or vermiculite at the same

angle as burner pan. Note: Use vermiculite only

when your log set is fueled by propane gas. Do not

use granules with a propane gas log set.

Example of burner flame pattern

LOG PLACEMENT

Proper log placement is important to insure proper

performance of your Williams Classic Gas Log Set.

Be sure to follow log placement instructions careful-

ly. Optional log placement patterns, are explained on

page 7.

PLACEMENT OF BOTTOM LOGS

Place the front and rear bottom logs on the grate (Fig.

1). The longest log is placed in front. The log Iocators

insure that adequate space between the logs are

maintained for a cleaner burn.

Figure 1

FOR YOUR READ BEFORE LIGHTING

WARNING: Ifyou do not follow these instructions exactly, a fire or explosion may

result causing property damage, personal injury or loss of life.

The Williams Classic Gas Log Set has a pilot which

must be lit by hand. When lighting the pilot, follow

these instructions exactly.

1. BEFORE LIGHTING, smell all around the gas

log set area for gas. Be sure to smell next to the floor

because some gas is heavier than air and will settle

on the floor.

• If you cannot reach your gas supplier, call the fire

department.

2. Use only your hand to push in or turn the gas

control knob. Never use tools. If the knob will not

push in or turn by hand, don't try to repair it. Call a

qualified service technician. Force or attempted re-

pair may result in fire or explosion.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light the appliance

• Do not touch any electrical switch, do not use any

phone in your building.

• Immediately call your gas supplier from a neighbor's

phone. Follow the gas supplier's instructions.

3. Do not use the gas log set if any part has been

under water. Immediately call a qualified service

technician to inspect the gas log set and to replace

any part of the control system and any gas control

which has been under water.

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above.

2. Push in gas control knob slightly and turn clock-

wise _ to "OFF" (Fig. 14). NOTE: The knob

cannot be turned from "PILOT" to "OFF" unless the

knob is pushed in slightly. Do not force.

1. LIGHTING - turn knob to "OFF",.,"_ and wait 5

minutes before lighting.

OFF PILOT ON

1. Use "OFF"

onlywhencomplete

shutdown is neces-

sary.

2. Turn Dialto"PILOT" 3, Turn knob to"ON"

position. With _ to light burner.

match ready press knob

in and hold for 60 sec-

onds while lighting pilot.

Figure 14

3. Wait five (5) minutes to clear out any gas. If you

then smell gas, STOP! Follow "1" in the safety

information above. If you don't smell gas, go to the

next step.

4. Find Pilot - follow metal

tube from gas control. The

pilot is above the burner tube

behind the front log.

5. Turn knob on gas control

counterclockwise

to "PILOT". Figure 15

6. Push in control knob all the way and hold in.

Immediately light the pilot with a match. Continue to

hold the control knob in for approximately one (1)

minute after the pilot is lit. Release knob and it will

pop back out. Pilot should remain lit. If it goes out,

repeat step 3 through 6.

*If knob does not pop out when released, stop and

immediately call your service technician or gas sup-

plier.

*If the pilot will not stay lit after several tries, turn the

gas control knob to "OFF" and call your service

technician or gas supplier.

7. Turn gas control knob counterclockwise

to "ON" to light your set.

8. Periodically check the pilot flame (Fig. 15) for

proper flame pattern.

TO TURN OFF THE GAS LOG SET

1. From the "On" position, turn control knob clockwise _ to the "PILOT" position. The log set will extinguish

and the pilot will remain lit.

2. If complete shutdown is desired, from the "PILOT" position, push in the control knob slightly and turn

clockwise _ to the "OFF" position. Do not force the knob.

PLACEMENT OF MIDDLE AND TOP LOGS

Option 1: Place the two middle logs on the bottom

logs. The knotholes of the middle logs are placed

over the front pins of the log Iocators, with the

opposite ends crossed, resting on the back bottom

log (Fig, 2). Top logs are placed with one end resting

on the knothole of the middle logs and one end

resting on the top of the front bottom log (Fig. 3).

Figure 4

Option 3: Reverse the log Iocator on one side so

that the longer pin is toward the back of the log set

(Fig. 5). Place the middle logs so they are parallel,

resting on the bottom logs with the knotholes cover-

ing the pins. Place the top logs parallel to each other

across the middle logs (Fig 6).

Figure 2

Figure 5

Figure 3

Option 2: Place the middle logs as instructed under

option 1 (Fig. 2). One top log is then set with one end

on a middle log knothole and the other end resting on

the bottom front log. The other top log is set with one

end on the knothole of the other middle log and the

other end resting on the bottom rear log (Fig 4).

Figure 6

OPTIONAL LOG PLACEMENT PATTERNS SUMMARY

The below three illustrations show the three log placement patterns available for Williams Classic

Gas Log Sets. The mirror image of each of the illustrations is also approved.

Option 1 Option 2 Option 3

PILOT BURNER ADJUSTMENT

The pilot burner is preset at the factory and should

normally not require any adjustment. However, should

adjustment be necessary, the following steps should

be taken:

With the pilot burner lit and the control knob in the

pilot position, remove phillips head screw (item 29)

and heat shield face (item 26). Carefully remove the

cap screw located on the control valve (see Figure

10). Using a long narrow screwdriver, turn the pilot

PILOT_

ADJUSTMEN"

CAP SCREW

Example

of burner

pilot flame

adjustment screw (located under the cap screw)

slowly clockwise to reduce the flame, or counter-

clockwise to increase the flame. The adjustment

screw can be turned so that the pilot flame is com-

pletely extinguished. The pilot flame should be a

quiet soft blue flame with yellow tipping which encir-

cles the thermocouple tip.

Reassemble the cap screw and gasket to the valve

body, insuring that the cap screw and gasket are

firmly seated on the valve body. Replace heat shield

face (item 26) and phillips head screw (item 29). Turn

the control knob to the "on" position to assure proper

ignition of the log set.

Figure 10

DAMPER STOP CLAMP INSTRUCTIONS

The Damper Stop Clamp with hex bolt (Fig. 11 ) is

_rovided as a means to prevent full closure of the

damper blade. The clamp is easily attached to most

damper blades with pliers or wrench, and must be

permanently instaLled. The clamp is designed to

prevent accidental closure of the damper when in-

stalled as illustrated (Figs. 12 and 13). Should the

clamp not fit, or fail to provide the permanent vent

opening listed in the table found on page 2, have a

)ermanent stop installed, remove the damper blade

or have the damper cut to provide the minimum

)ermanent opening required.

Figure 11 Figure 12

Figure 13

Williams 4500741.8 Installation And Operating Instructions Manual

Brand: Williams

Model: 4500741.8

Category: Fireplaces

Type: Installation And Operating Instructions Manual

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Williams 4500741.8 Installation And Operating Instructions Manual

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