American Power Conversion SUVT10KF2B4S User manual

Smart-UPS

®

VT

10-30 kVA

208/220 V

Site Preparation and

Installation Manual

Smart-UPS® VT 10-30kVA, 208V, Site Preparation and Installation – 990-1598A 1

Smart-UPS

®

VT 10-30 kVA 208/220 V

Site Preparation and Installation Manual

IMPORTANT SAFETY INSTRUCTIONS –

SAVE THESE INSTRUCTIONS

This manual contains important instructions for the SUVT series that should be

followed during installation and maintenance of the UPS and Batteries

Contents

990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual i

Safety .....................................................................1

General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Symbols used in this guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Environmental symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Introduction ............................................................3

UPS Family Range and Components . . . . . . . . . . . . . . . . . . . . . 4

13.85 in/352 mm Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

20.59 in/523 mm Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Type label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Connection Interface (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Foot print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

APC Network Management Card AP9619 (installed in UPS)

and APC Humidity Sensor (Optional) . . . . . . . . . . . . . . . . . . . . . 9

Site Preparation .....................................................10

Installation Space Requirements . . . . . . . . . . . . . . . . . . . . . . . 10

Clearance for 20.59 in/523 mm Enclosures . . . . . . . . . . . . . . . 10

Clearance for stand-alone 13.85 in/352 mm Enclosures . . . . . . 11

Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Heat dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Audible noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Recommended current protection . . . . . . . . . . . . . . . . . . . . . . 13

Minimum breaker settings for 10 kVA UPS . . . . . . . . . . . . . . . . 13

Minimum breaker settings for 15 kVA UPS . . . . . . . . . . . . . . . . 14

Minimum breaker settings for 20 kVA UPS . . . . . . . . . . . . . . . . 14

Minimum setting of breakers for 30 kVA UPS . . . . . . . . . . . . . . 14

Recommended phase-conductor sizes [AWG] for a 86°F

(30°C) temperature environment . . . . . . . . . . . . . . . . . . . . . . . 15

EPO switch wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

ii Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B

Basic Wiring Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Site Preparation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Mechanical assembly ............................................ 18

Stabilizing Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Leveling Feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Floor Anchoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Drilling floor holes for floor anchoring . . . . . . . . . . . . . . . . . . . 20

Hole positions for floor anchors (stand-alone Enclosures) . . . . . 20

Floor anchoring of stand-alone systems . . . . . . . . . . . . . . . . . . 21

Electrical Installation ............................................ 22

System-Electrical Information . . . . . . . . . . . . . . . . . . . . . . . . . 22

Source connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

One-line diagram for Smart-UPS VT 10, 15, 20, 30kVA,

208V, 3 phase, single mains . . . . . . . . . . . . . . . . . . . . . . . . . . 25

One-line diagram for Smart-UPS VT 10, 15, 20, 30kVA,

220V, 3 phase, single mains . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Input/Output Wiring – Single Mains (default) . . . . . . . . . . . . . 28

Input/Output Wiring – Dual Mains . . . . . . . . . . . . . . . . . . . . . 30

External Battery Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Wiring to battery bank or battery racks . . . . . . . . . . . . . . . . . . 32

Communication Wiring to EPO and Optional Equipment . . . . 33

Pin connections J106 (XR Enclosure) and J108 (EPO) . . . . . . . . 34

Pin connections J106 (UPS) to J200 (XR Enclosure - option) . . . 34

XR Enclosure, APC Maintenance Bypass Panel, and Generator

Control wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Pin connections J108 (for EPO wiring options) . . . . . . . . . . . . 36

Connection of APC Humidity Sensor . . . . . . . . . . . . . . . . . . . . 37

Front panel removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Wiring Verification Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 40

Installation Site Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 1

Safety

General Safety Instructions

This guide contains important instructions that should be followed when handling the UPS, Battery

Enclosures, and batteries.

Symbols used in this guide

Environmental symbols

WARNING!

Risk of electric shock.

CAUTION!

Read this information to avoid equipment damage.

Note

Indicates important information.

Indicates that more information is available on this subject in a different section of this

manual.

Indicates that more information is available on the same subject in a different manual.

Temperature Ventilation

requirements

Humidity Dust/Fumes Altitude

Safety – General Safety Instructions

2 Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B

General safety

WARNING!

All electrical power and control wiring must be installed by a qualified electrician and

comply with local and national codes.

WARNING!

When connected, the UPS contains energy from both AC and DC sources. If the UPS

has dual mains supply, be aware of the two AC supply sources. Risk of electric shock -

parts inside the UPS are energized from the battery supply even the AC power is

disconnected.

WARNING!

Servicing of batteries should be performed or supervised by personnel knowledgeable

of batteries and the required precautions. Keep unauthorized personnel away from

batteries.

WARNING!

Batteries do not contain serviceable parts. Only APC authorized personnel may open

batteries.

WARNING!

Do not dispose of battery or batteries in a fire. The battery may explode. Do not open or

mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It

may be toxic.

WARNING!

Risk of Energy Hazard, 96 V, 7.2 Ampere-hour battery. Before replacing batteries,

remove watches, rings, or other metal objects. High energy through conductive

materials could cause severe burns.

WARNING!

When handling batteries, wear rubber gloves and boots. Do not lay tools or metal

objects on top of batteries.

WARNING!

When replacing a Battery Unit, replace with the same number of the APC SYBT1

(always replace a whole Battery Module (4 Battery Units) at a time).

WARNING!

Only trained personnel familiar with the construction and operation of the equipment

and the electrical and mechanical hazards involved, may install and remove system

components.

For configurations including customer-supplied external batteries, refer to

manufacturer’s battery installation and maintenance instructions.

990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 3

Introduction

Welcome to the Site Preparation and Installation Manual for the Smart-UPS

®

VT. This manual

contains information on how to prepare your site for the installation of the UPS and optional APC

equipment (also available at www.apc.com) and instructions on how to carry out the electrical/

mechanical installation. Separate manuals are available on:

• Receiving and Unpacking - part no. 990-1747

• Operation - part no. 990-1599

Note

Keep the UPS free from loose objects to prevent obstruction of the airflow.

Note

For more information on APC products and services, visit us at www.apc.com

Note

Most illustrations show 20.59 in / 523 mm Enclosures but apply to both Enclosure sizes

(13.85 in / 352 mm and 20.59 in / 523 mm). Any differences between the two Enclosure

sizes will be addressed in the manual.

4 Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 990-1598B

UPS Family Range and Components

13.85 in/352 mm Enclosures

20.59 in/523 mm Enclosures

8

5-2321C_rev04

Unit

S

eria

l

N

o

Voltage

&

Connection Types

A

PC SKU

SUVT10KF1

B

2S

SUVT10KF2B2S

SUVT10K

F1

B4S

SUVT10K

F2

B4S

SUVT10KF

3

B4S

SU

V

T10KF4B

4S

SUVT1

5K

F

2

B2S

S

U

VT1

5K

F2B4S

SUVT1

5KF3B

4S

S

U

VT15KF4B4S

SUVT20

KF2B4

S

SUVT20K

F3

B4S

SUVT2

0

KF4B4S

S

UV

T3

0

KF3B4

S

SUVT30KF4B4S

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Ra

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27.1A

208V

4

0

.

6

A

2

0

8V

54

.2A

2

08

V

81.3A

208V

Ra

t

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Outp

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27.8

A

2

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8

V

41

.

6A

208

V

5

5.5A

208V

83

.

3A

20

8V

Bat

te

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y

C

ur

r

e

nt

28.

9A

43

.

3

A

57.7A

86.6A

SUVTF10KB2F

SUVT

F1

0K

B

4

F

S

U

VTF15

KB2

F

SUVTF15

K

B4F

SUVTF20KB4F

S

UVTF3

0

KB4F

A

ppa

r

ent

/

Active

Powe

r

10kVA/8kW

1

5

kVA/

1

2k

W

2

0k

VA/

1

6

kW

3

0k

VA/24k

W

AC Output

208Y/120V 4W+GND

6

0

Hz

A

C

Input

208Y/120V 4W+GND 60Hz

DC Input

+/- 192

V

Model

APC Smart-UPS VT 10kVA 20

8

V

w/

1

B

at

t.

M

od

u

l

e

Ex

p.

to

2

APC Smar

t

-

UPS

VT

1

0k

V

A 208V

w/

2 Batt

.

Mod

ule

s

APC Sma

r

t-UPS VT 10

k

VA 2

0

8V

w

/

1 Batt

.

Modu

l

e Exp.

t

o 4

APC

Sm

a

r

t

-UPS

V

T 1

0kV

A

2

08V

w/2 Batt. Modules Exp. to 4

A

P

C Smart-UPS VT 10kVA 208V

w

/3 Batt

.

Mo

d

ul

e

s E

x

p. to

4

A

P

C Sm

ar

t

-

U

PS

VT

1

0k

V

A 208V

w

/

4 Batt

.

Mo

d

ules

A

P

C

Smart-UPS

VT

1

5kVA

208V

w/

2 Batt

.

M

o

du

l

e

s

APC Smart

-

UPS VT 15kVA 208V

w/

2

B

at

t

.

M

odu

les E

x

p

. t

o

4

A

P

C Smart-UPS VT 15kVA 208V

w

/3 Batt. Mo

du

les E

x

p. to

4

APC Smar

t

-UPS VT 15k

V

A 20

8V

w

/4

Batt. M

o

dules

APC Smart-UPS VT 20kVA 208V

w

/2

Ba

t

. Mod

u

l

e

s

Exp

.

t

o

4

APC Smart

-

UPS

V

T 20kVA 208V

w/

3

B

att. M

o

du

l

e

s

Ex

p

. t

o

4

APC

S

ma

r

t

-

UP

S

VT 20kVA 208V

w/

4

Ba

t

t. Modu

l

es

APC S

m

art

-

UPS

V

T 30kVA 208V

w/3 Batt. Modu

l

es

Exp. to 4

APC

Sm

a

rt-UPS VT

3

0

kV

A 2

0

8V

w

/

4 Batt. Mo

d

ules

Date

i

n

stall

e

d

Da

t

e for

1

.

Re

p

lac

em

e

nt

Dat

e

fo

r

2.

Replacement

Batte

r

y Capacit

y

@–

192V

DC

7

.2Ah

14

.

4

A

h

7

.

2A

h

14

.

4

Ah

2

1.6Ah

2

8.

8

Ah

1

4

.4Ah

14.4Ah

2

1.6Ah

28.8Ah

1

4

.

4

Ah

2

1.6Ah

28.

8

Ah

21

.

6

A

h

28.8Ah

SEE INSTALLATION INSTRUCTION

S

BEFORE CONNEC

T

I

N

G TO

T

HE

SUPPLY

Ba

tt

e

r

i

es

TH

IS

R

E

AR

CO

V

E

R

M

US

T

BE

P

LA

CED

O

N UPS

10/100B

as

e

-

T

Pr

o

be

AP

9

619 Network

Ma

nage

me

nt Card

EM

!

Reset

O

ut

pu

t

P

w

r

Zo

ne

10

/

100

Model:

Serial:

BATTERY UNIT

Mode

l

:

Serial:

BATTERY UNIT

Mo

d

el:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

M

o

del

:

Serial:

BATTERY UNIT

M

o

de

l

:

S

e

rial

:

BATTERY UNIT

Mode

l:

Seri

al

:

BATTER

Y

UNIT

Mode

l:

S

eria

l:

BATTERY U

NI

T

Front Rear Front without front panel

10-15 kVA

885-2321C_rev04

Unit Serial No

Voltage & Connection Types

APC SKU

SUVT10KF1B2S

SUVT10KF2B2S

SUVT10KF1B4S

SUVT10KF2B4S

SUVT10KF3B4S

SUVT10KF4B4S

SUVT15KF2B2S

SUVT15KF2B4S

SUVT15KF3B4S

SUVT15KF4B4S

SUVT20KF2B4S

SUVT20KF3B4S

SUVT20KF4B4S

SUVT30KF3B4S

SUVT30KF4B4S

Worldwide Support numbers: www.apcc.com/support/service/geomap_world.dfm

Hotline in US/Canada/LAM: +1 800 800 4APC

Hotline in EMEA: +353 91 70 2000

Rated Input Current

27.1A

208V

40.6A

208V

54.2A

208V

81.3A

208V

Rated Output Current

27.8A

208V

41.6A

208V

55.5A

208V

83.3A

208V

Battery Current

28.9A

43.3A

57.7A

86.6A

SUVTF10KB2F

SUVTF10KB4F

SUVTF15KB2F

SUVTF15KB4F

SUVTF20KB4F

SUVTF30KB4F

Apparent/

Active Power

10kVA/8kW

15kVA/12kW

20kVA/16kW

30kVA/24kW

AC Output

208Y/120V 4W+GND 60Hz

AC Input

208Y/120V 4W+GND 60Hz

DC Input

+/- 192V

Model

APC Smart-UPS VT 10kVA 208V

w/1 Batt. Module Exp. to 2

APC Smart-UPS VT 10kVA 208V

w/2 Batt. Modules

APC Smart-UPS VT 10kVA 208V

w/1 Batt. Module Exp. to 4

APC Smart-UPS VT 10kVA 208V

w/2 Batt. Modules Exp. to 4

APC Smart-UPS VT 10kVA 208V

w/3 Batt. Modules Exp. to 4

APC Smart-UPS VT 10kVA 208V

w/4 Batt. Modules

APC Smart-UPS VT 15kVA 208V

w/2 Batt. Modules

APC Smart-UPS VT 15kVA 208V

w/2 Batt. Modules Exp. to 4

APC Smart-UPS VT 15kVA 208V

w/3 Batt. Modules Exp. to 4

APC Smart-UPS VT 15kVA 208V

w/4 Batt. Modules

APC Smart-UPS VT 20kVA 208V

w/2 Batt. Modules Exp. to 4

APC Smart-UPS VT 20kVA 208V

w/3 Batt. Modules Exp. to 4

APC Smart-UPS VT 20kVA 208V

w/4 Batt. Modules

APC Smart-UPS VT 30kVA 208V

w/3 Batt. Modules Exp. to 4

APC Smart-UPS VT 30kVA 208V

w/4 Batt. Modules

Date

installed

Date for 1.

Replacement

Date for 2.

Replacement

Battery Capacity

@– 192V DC

7.2Ah

14.4Ah

7.2Ah

14.4Ah

21.6Ah

28.8Ah

14.4Ah

21.6Ah

28.8Ah

14.4Ah

21.6Ah

28.8Ah

21.6Ah

28.8Ah

SEE INSTALLATION INSTRUCTIONS

BEFORE CONNECTING TO THE

SUPPLY

Batteries

THIS REAR COVER MUST BE

PLACED ON UPS

10/1

0

Bas

e

-T

P

r

obe

AP9619 Netw

o

rk Manag

e

me

n

t Ca

r

d

EM

!

R

es

e

t

Output

P

wr

Zone

10/100

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Mode

l

:

Serial:

BATTERY UNIT

10/100Base-T

P

r

obe

AP9619 Network

M

a

nage

m

e

n

t

C

ar

d

E

M

!

Re

s

et

Output

Pwr

Zone

1

0

/10

0

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Model:

Serial:

BATTERY UNIT

Front

Rear

Front without

front panel 10-15 kVA

Front without

front panel 20-30 kVA

Blind plates

cover

empty

battery bays

Introduction – UPS Family Range and Components

990-1598B Smart-UPS® VT 10-30 kVA, 208/220 V Site Preparation and Installation Manual 5

Serial number

The serial number is available on the type label on the rear side of the UPS.

Type label

885-2321D_rev05

Unit Serial No

Voltage & Connection Types

APC SKU

SUVT10KF1B2S

SUVT10KF2B2S

SUVT10KF1B4S

SUVT10KF2B4S

SUVT10KF3B4S

SUVT10KF4B4S

SUVT15KF2B2S

SUVT15KF2B4S

SUVT15KF3B4S

SUVT15KF4B4S

SUVT20KF2B4S

SUVT20KF3B4S

SUVT20KF4B4S

SUVT30KF3B4S

SUVT30KF4B4S

Worldwide Support numbers: www.apcc.com/support/service/geomap_world.dfm

Hotline in US/Canada/LAM: +1 800 800 4APC

Hotline in EMEA: +353 91 70 2000

Rated Input Current

27.1/25.5A

208/220V

40.6/38.4A

208/220V

54.2/51.2A

208/220V

81.3/76.7A

208/220V

Rated Output Current

27.8/26.2A

208/220V

41.6/39.4A

208/220V

55.5/52.5A

208/220V

83.3/78.7A

208/220V

Battery Current

28.9A

43.3A

57.7A

86.6A

SUVTF10KB2F

SUVTF10KB4F

SUVTF15KB2F

SUVTF15KB4F

SUVTF20KB4F

SUVTF30KB4F

Apparent/

Active Power

10kVA/8kW

15kVA/12kW

20kVA/16kW

30kVA/24kW

AC Output

208Y/120V 4W+GND 60Hz

220Y/127V 4W+GND 60Hz

AC Input

208Y/120V 4W+GND 60Hz

220Y/127V 4W+GND 60Hz

DC Input

± 192V

Model