Charbroil 463232103 Owner's manual

463232103 • 1

463232103

463232103 / P80111072A (061803)

2 • 463232103

CallGrillServiceCenterForHelpAndParts

• Ifyouneedhelporwarrantypartscall !18002417548U.S.

or18003876057CAN,orsendaFAXto17065766355.

Businesshours:Open24hoursSevendaysaweek.

• Toordernonwarrantyreplacementpartsor accessories(grill

cover,cleaners,paint)call18009932677orsendaFAXto

17065652121.

Important:FilloutWarrantyInformationbelow

WarrantyInformation

Model Number _______________________________

Lot Number (oncartonlabel) _____________________

Serial Number _______________________________

Date Purchased ______________________________

InstallationSafet yPrecautions

• UsegrillonlywithLP(propane)gasandtheregulator/valve

assembly supplied.

• Grillinstallationmustconformwithlocalcodes,orintheir

absencewith National Fuel Gas Code, NFPA 54 / ANSI

Z223.1 or CAN/CGAB149.2 Propane Installation

Code.HandlingandstorageofLPcylindersmustconform

to LPGasCode NFPA/ANSI 58. Grillisnotforusein oron

recreationalvehiclesand/orboats.

• Allelectricalaccessories(suchasrotisserie)m ustbe

electrically grounded inaccordancewith l ocal codes, or

National Electrical Code, ANSI / NFPA 70or Canadian

Electrical Code, CSA C22.1.Keepanyelectricalcords

and/orfuelsupplyhosesawayfromanyhotsurfaces.

• Thisgrillissafetycert ifiedforusein theUnitedStatesand

Canadaonly.Donotmodifyforuseinanyotherlocation.

Modificationwillresultinasafetyhazard.

SafetySymbols

• Thesymbolsandboxesshownbelowexplainwhateach

headingmeans.Readandfollowalloft hemessagesfound

throughoutthemanual.

• Forresidentialuseonly.Donotuseforcommercial

cooking.

CA CA

UTION UTION

UTION

FORYOURSAFETY

1.Donotstoreorusegasolineorother

flammablevaporsandliquidsinthe

vicinityofthisoranyotherappliance.

2.AnLPTanknotconnectedforuse

shallnotbestoredinthevicinityof

thisoranyotherappliance.

FORYOURSAFETY

Ifyousmellgas:

1. Shutoffgastotheappliance.

2. Extinguishanyopenflame.

3. Openlid.

4. Ifodorcontinues,immediatelycall

yourgassupplieroryourfire

department.

WAR NING WAR NING

WAR NING

• DANGER: Indicatesanimminentlyhazardous

situationwhich,ifnotavoided,willresultindeathor

serious injury.

D D

ANGER ANGER

ANGER

• CAUTION:Indicatesapotentiallyhazardous

situationwhich,ifnotavoided,mayr esultinminor

ormoderatei njury.

CA CA

UTION UTION

UTION

• WARNING:Bealerttothepossibilityofserious

bodilyinjuryiftheinstructionsarenotfollowed.Be

suretoreadandcarefullyfollowallofthemessages.

WAR NING WAR NING

WAR NING

463232103 • 3

ForYourSafety ......................................................................... 2

CallGrillServiceCenterForHelpAndParts ........................... 2

InstallationSafetyPrecautions ................................................. 2

SafetySymbols ......................................................................... 2

TableofContents..................................................................... 3

Warranty .................................................................................... 3

BeforeBeginningAssembly ..................................................... 4

PartsList ................................................................................... 4

Exploded View .......................................................................... 5

Assembly ................................................................................ 6 9

UseandCare ........................................................................ 914

StoringYourGrill ..................................................................... 13

Indirect Cooking ...................................................................... 14

FoodSafety.............................................................................. 14

Troublesh ooting .................................................................. 1516

CharBroilwarrantstotheoriginalconsumerpurchaserthat

thisproduct shallbefreefromdefectsinworkmanshipand

materialsundernormalandreasonableuseandcorrect

assembly(ifassembledbyconsumerpurchaser),fromdateof

purchase.

Stainless steel and die cast parts  99 years

Electronic ignition and burners  10 years

Remaining parts  2 years

CharBroilwill,atitsoption,refinishorreplaceany

productorpartfoundtobedefectiveduringthewarranty

period.CharBroilwillrequireyoutoreturnthepart(s)

claimedtobedefective,f oritsinspect ion,freightorpostage

prepaid. 

Ifyouwishtoobtainperformanceofanyobligationunderthis

limitedwarranty,youshouldwriteto:

CHARBROIL

Consumer Warranty / P.O. Box 1240

Columbus, GA 319021240

CharBroilmayrequirereasonableproofofpurchaseand

wesuggestyoukeepyourreceipt.InthestateofCaliforniaonly,

ifrefinishingorreplacementoftheproductisnotcommercially

practicable,theretailersellingthisproductorCharBroilwill

refundthepurchasepricepaidfortheproduct,lesstheamount

directlyattributabletousebytheoriginalconsumerpurchaser

priortodiscoveryofthenonconformity.Inaddition,inthestateof

Californiaonly,youmaytaketheproducttotheretail

establishmentfromwhichitwaspurchasedortoanyretail

establishmentsellingthisproductinordertoobtainperformance

underthiswarranty.

Thiswarrantydoesnotincludethecostonany

inconvenienceorpropertydamageduetofailureoftheproduct

anddoesnotcoverdamageduetomisuse,abuse,accident,

damagearisingoutoftransportationoftheproduct,ordamage

incurredthroughcommercialuseoftheproduct.Thisexpress

warrantyisthesolewarrantygivenbythemanufacturerandisin

lieuofallotherwarranties,expressorimplied,includingimplied

warrantyofmerchantabilityorfitnessforaparticularpurpose.

NeitherCharBroildealersnortheretailestablishmentsellingthis

producthasanyauthoritytomakeanywarrantiesortopromise

remediesinadditiontoorinconsistentwiththosestatedabove.

CharBroil'smaximumliability,inanyevent,shallnotexceedthe

purchasepriceoftheproductpaidbytheoriginalconsumer

purchaser.Somestatesdonotallowtheexclusionorlimitationof

incidentalorconsequentialdamages.Sotheabovelimitationsor

exclusionsmaynotapplytoyou.Thiswarrantygivesyouspecific

legalrightsandmayalsohaveotherrightswhichvaryfromstate

tostate.

Warr antyTable of Contents

4 • 463232103

Key Qty Description Part #

A 1 Lid Plate(Double Wall) P00119456A

B 1 Heat Indicator P00601181A

C 1 Round Lid Handle P00203014B

D 2 Lid Handle Bracket P00303042E

E 2 Heat Insulating Spacer P06801002A

F 1 Logo Plate P00416019C

G 1 Warming Rack P01505007E

H 2 Cooking Grid P01615003E

I 3 Flame Tamer P01705005E

J 1 Tank holder screw P06222019B

K 3 Burner P02001031E

L 1 Burner Support Bracket P02203055A

M 3 Gas Collector Box with Electrode P02609002B

N 1 Electric Wire set P02615020A

O 1 Electric Ignitor (4 port) P02502024C

P 1 Bowl Side Panel, Left P00720033C

Q 1 Bowl Side Panel, Right P00721033C

R 1 Bowl Front Panel P00724046C

S 1 Bowl Rear Panel P00725044A

T 1 Rear Wind Shield P00728051A

U 1 Grease Draining Tray P02705364A

V 1 Grease Receptacle P02701041A

W 1 Gas Manifold P05003062A

X 3 Gas Valve for Main Burner P03222024B

Y 1 Heat Shield for Control Panel P03007032B

Z 1 Control Panel P02907091A

AA 3 Control Knob P03411111G

BB 3 Control Knob Seat P03413011A

CC 3 Spring P05504017E

DD 1 Side Shelf, Left P01106014B

EE 1 Side Shelf, Right P01107018B

FF 2 Bracket for Side Shelf  LF, RR P01211005A

GG 2 Bracket for Side Shelf  LR, RF P01213005A

HH 3 Tool Hooks P05529128A

I I 2 Front Panel, Side Shelf, Left P07503001A

JJ 1 Cart Bottom Shelf P01008005C

KK 2 Cart Side Panel P07601001A

LL 1 Cart Rear Panel P07701002A

MM 1 Door Bracket P03302001C

NN 2 Door Front Plate P04301002A

OO 2 Door Handle P00214006A

PP 2 Bowl Support Bracket P01303002B

QQ 1 Left Side Cart Leg, Front P00917005B

RR 1 Left Side Cart Leg, Rear P00918005B

SS 1 Right Side Cart Leg, Front P00912005B

T T 1 Right Side Cart Leg, Rear P00920005B

UU 4 Caster Seat P04507003A

VV 4 "3" Caster P05106003D

WW 1 Regulator with Hose (27") P03601004A

XX 1 AA Battery P05301001A

YY 1 Front Panel, Side Shelf, Right P07502002A

ZZ 1 Match Lighting Stick with Chain P05507031E

1 Caster Wrench P05515002C

1 Grate Lifter P05515014E

1 Hardware Pack P06004049A

1 Owner's Manual P80111072A

Parts List  463232103

• Necessarytoolsforassemblyofyourgrillinclude:

Phillips

®

screwdriver,plier sandadjustablewrench.

Before Be ginning Assembly

CertifiedGrillPartsAndAccessories®,CharBroilandDesign®,CharBroil(GasGrillBriquettes)®,

CharDiamonds®,CookingZoneandDesign®,DiamondFlame®,ExecutiveChef®,Faststart®,

FlareFighter®,FlavorMaster®,GasGrillSilouetteandDesign®,H2OSmoker®,LavaFlame®,

MasterFlame®,MasterFlamePrecisionCookingSystem®,PowerSpark®,Quantum®,VIP®,

PrecisionFlameandDesign®,Sierra®,andTruFlame®areregisteredTrademarksoftheW.C.Bradley

Company.Thermos®isaregisteredtrademarkoftheThermosCompanyanditsaffiliates.

ArtisanCollectionbyCharBroil™,C3andDesign™,CharBroilandDesign™,FlameDesign™,

FlavorTents™,Grill2Go™,Grillin’Stick™,KeeperoftheFlame™,KeepersoftheFlame™,

NaturalGrip™,OutdoorCookingCollectionandDesign™,PatioBistro™,PrecisionFlame™,ProCheck™,

QuickSetGrillsandDesign™,SmokerTents™,TheBigEasy™,TheMinuteGrill™,TheEdge™,

TheTuscanCollection™,andTheUrbanGrill™areTrademarksoftheW.C.BradleyCompany.Universal

GrillPartsandDesign™isatrademarkoftheThermosCompanyan ditsaffiliates.

ProtectedunderoneormoreofthefollowingU.S.Patents:4,598,692;4,624,240;4,747,391;4,747,391;

4,817,583;4,924,846;4,989,579;5,003,960;5,076,256;5,076,257;5,090,398;5,109,834;5,224,676;

5,277,106;5,421,319;5,441,226;5,452,707;5,458,309;5,566,606;5,566,606;5,579,755;5,582,094;

5,613,486;5,649,475;5,706,797;5,711,663;5,765,543;5,931,149;5,996,573;6,095,132;6,135,104;

6,279,566;D282,619;D339,714;D341,292;D343,337;D358,059;D361,466;D364,535;D372,637;

D373,701;D377,735;D383,035;D397,910;D405,643;D405,643;D406,005;D406,009;D413,043;D413,229;

D413,229;D414,982;D415,388;D416,164;D416,441;D416,441;D417,587;D422,516;D423,274;D423,876;

D428,303;D435,396;D436,004;D438,059;D438,060;D438,427;D439,110;D442,505;D443,179;D443,354;

D447,384;D447,385;D447,909;D448,610;D448,614;D448,615;D448,616;D448,975;andD449,492.

OtherPatentsPending.

463232103 • 5

Ex ploded View  463232103

L M

T T

I I

W W

6 • 463232103

ÔÚ

ÔÎ

ÎÎ

ÎÚ

Assembly  463232103

• Unpack and remove all protective packaging.

1. PositionbottomshelfwiththeTankholepatterntothelef t

side.See Fig. 1.

VERY IMPORTANT: Thelabelsonthecartlegs

indicatetheirassemblypositiontothebottomshelf.

LF LF

LF=Left

Front,

LR LR

LR=Left Rear,

RF RF

RF=Right Front, and

RR RR

RR=Right

Rear.Labelsshouldfaceinwardtowardeachotherwhen

correctlyassembled. Remaining components cannot be

assembled if leg positions are incorrect.

2. Installthefourcartlegstotheindicatedcornersofthe

bottomshelfusing8ofthe 1/4x21/2"Phillipsheadscrews

provided.Donotfullytightenscrews.

3. Installcrossbraces,facinginward,tocartlegsonboth

sidesusing8ofthe 1/4x1/2"Phillipsheadscrews.Fully

tighten.See Fig. 1.

FIGURE 1

Cross

Brace

Bottom

Shelf

4. Screwthe4cas tersintothecasterseatsinthebottomof

eachcartleg.Turnthethreadedcasterstembyhand,

clockwiseunti litstops.Fullytightenwitht hewrench

provided.See Fig. 2.

5. Installthetwosidepanelsandonerearpaneltothecartby

using4ofthe 3/16x1/2"Phillipsheadscrewsoneach

panel.Leaverearpanelscrewsloose.See Fig. 2.

FIGURE 2

Caster

Rear

panel

Side

panel

Side

panel

6. Attachthedoorbrackettothe lower holesinthefrontlegs

withtheendtabspointingupwardandtheflangetotherear,

pointingdownward.Use2ofthe 1/4x1/2"Phillipshead

screws.Donotfullytighten.See Fig. 3.

7. Placedoorsintothehingeholesofthebottomshelfand

doorbracket.Pushdoorbracketdownuntildoorsare

secureandcanopenandclosefreely.Donotfullytighten

doorbracketscrews.See Fig. 3.

463232103 • 7

8. Removeprotectivefilmfromdoors.Instal ldoorhandlesto

doorsusing4ofthe 3/16x3/8" Phill ipsheadscrews.See

Fig. 3.

9. Attachthe4sideshelfbracketstothetopsofthecartlegs

using8ofthe 1/4x1/2"Phillipsheadscrews.

Besuretheflatsideofeachbracketfacesoutward.

Fullytighten.See Fig.3.

10 . Placethesideshelfovertheleftbracketsandcross

brace.Besuretheinsideshelfholesalignwithcross

braceholes.Secureshelffirmlytotheendsofthe

bracketsusing2ofthe 1/4x1/2" Phillipsheadscrews.

Repeat this procedure forthesideshelfontherightside

ofthecart.See Fig. 3.

FIGURE 3

FIGURE 5

Shelf bracket,

flat side facing

outward

Toreducetheweightofthegrillhead,openthegrilllidand

removethepackedcomponents. This step requires 2 people

to lift and position the grill head onto the cart.

12 . HINT:Slidegrillheadintocartfromthefront. Use care to

avoid scratching tops of side shelves.Alignthe2holes

beneaththehangledgeoneachsideofthegrillheadwith

the 2holesinthesideshelf andcrossbraceonthecart.

Raisethegrilllidandinsert4ofthe 1/4x1/2"Phillipshead

screws.Beneaththe sideshelves,add 1/4" nuts.Donot

fullytighten.See Fig. 5.

13.Attachheatindicatortogrilllidusingnutprovided.Make

suregraphicsonheatindicatorareproperlyorientedbefore

tighteningnut.See Fig. 5.

Match

lighting

stick

FIGURE 4

11. Attachmatchli ghtingstick

andchaintotherightrear

leg,belowshelfbracket,

usingone 3/16"x1/2",

selftapping, Phillipshead

screw.See Fig. 4.

Sideburner

shelf

Side

shelf

Lower

hole

Do or

bracket

Do or

Handle

Hinge

hole

Align

holes

Bracket with

cutout

Remove

film

Grill

head

Hang

ledge

Gas hose

Hang

ledges

rest on

shelves

Heat indicator

8 • 463232103

FIGURE 6

14 . Securegrillheadtoallcartlegsusing4ofthe 1/4x21/2"

Phillipsheadscrewsand 1/4" nuts. See Fig. 6.

15 . Fully tighten all leg screws, rear panel screws, door

bracket screws, and grill head screws.

16 . Fromthebackofthecart,slidethegreasedrainingtrayinto

thegrillhead.Placethegreasereceptacleintothenotches

onthebottomofthetray.Assemblethe3toolhooks

providedtothefrontpanelontherightshelfbyinsertingthe

thinendofthehookfirstintotheholesprovidedandsliding

allthru. See Fig. 6.

Grease

draining

tray

Grease

receptacle

Attach grill head

to all 4 legs

Contact

Spring

AA Battery

18 . Unscrewtheignitorcaplocatedonthecontrolpaneland

removethecontactandspringfromtheignitorslot.

See Fig. 8.

19 . PlacethesuppliedAAbatteryintotheignitorslotwiththe

positivepolefacingtowardyou.

20 . Placethespringwithcontactoverthebattery.Screwthe

ignitorcapback ontothecontrolpanel.

FIGURE 8

Ignitor

cap

–

21 . Attachpaneltofrontoflef t sideshelfbyplacingtoplipof

panel ABOVEbottomlipofshelf.Secureusingthree

3/16"x3/8"Phillipsheadscrewsand 3/16" nuts.Fully

Tighten.See Fig. 9.

Panel lip

FIGURE 9

22 . Placethe3flametamersonthelowerledgeabove

burners.See Fig. 10.Theyshouldmeetinthecenter.

23 . Placethecookinggridsontheledgeabovethe

flametamers.

24 . Placethesecondarycookingrackintot heslot sonthe

upper leftandupperrightofthegrillbowlpanels.

17 . Placeyour LPgastank(notincluded)intothetankholein

thebottomshelf.Besurethetankvalveisfacingforward.

Secure tank by tightening the wing screw at the rear

of the bottom shelf.See. Fig. 7.

READ USE & CARE SECTION BEFORE ATTACHING

REGULATOR TO LP TANK.

FIGURE 7

LP gas

tank

Tool Hooks

Shelf

lip

463232103 • 9

LPTank

• The LP tank used with your grill must meet the following

requirements:

• PurchaseLPtanksonlywiththeserequiredmeasurements:

12"(30.5cm)(diameter)x18" (45.7cm)( tall)with20lb.(9

kg.) capacity maximum.

• Beconstructed andmarked in accordance with

specificationsforLPtankoftheU.S.Departmentof

Transportation(DOT)orforCanada,CAN/CSAB339,

cylinders,spheresandtubesfortransportationofdangerous

goods,TransportCanada(TC).SeeLPtankcollarfor

marking.

• LPtankvalvemusthave:

• Type1outletcompatiblewithregulatororgrill.

• Safetyreliefvalve.

• ULlistedOverfillProtectionDevice(OPD).

ThisOPDsafetyfeatureisidentifiedbya

uniquetriangularhandwheel.Use only

tanks equipped with this type of valve.

• Suppl ysystemmustbearrangedforvaporwithdrawaland

includecollartoprotectLPtankvalve.

LP(LiquefiedPetroleumGas)

• Isnontoxic,odorlessandcolorlesswhenproduced.For Your

Safety,LPgashasbeengivenanodor(similartorotten

cabbage)sothatitcanbesmelled.

• LPgasishighlyflammableandmayigniteunexpectedly

whenmixedwithair.

LPTankFilling

• Useonlylicensedandexperienceddealers.

• LPt ank must be purgedbeforefilling.

• Dealershould NEVERfillLPtankmorethan80%ofLPtank

volume.Vol umeofpropaneintankwillvarybytemperature.

• Afrostyregulatorindicatesgasoverfill.ImmediatelycloseLP

tankvalveandcalllocalLPgasdealerforassistance.

• Donotreleasel iquidpropane(LP)gasintotheatmosphere.

Thisisahazardouspractice.

• ToremovegasfromLPtank,contactanLPdealerorcalla

localfiredepartmentforassistance.Checkthetelephone

directoryunder“Gascompanies”fornearestcertifiedLP

de alers.

• LPtankExchange:YoumaychoosetoreplaceyouremptyLP

tankthroughanexchangeservice.Useonlythosereputable

exchange companiesthatinspect, precisionfill,testand

certifytheircylinders. Exchange for OPD safety feature

equipped tank as described in LP Tank

• AlwayskeepLPtankinuprightpositionduringuse,transitor

storage.

• Leak test LP tank BEFORE connecting to grill.

OPD Hand Wheel

Use and Care

FIGURE 10

BeforeYourFirstCookout

• Performtheleaktestasindicatedintheuseandcare

section.

• Washthecookinggrids,griddle,cookingr ack,andall

stainlesssteelsurfaceswithwarm,soapywater.Rinseand

drythoroughly.

• Lightburners.Checktomakesuretheyarelit,thenclose

the lidandwarmthegrillonHIfor15minutes.Curingof

paintandpartswillproduceanodoronlyonfirstlighting.

Secondary

cooking

rack

Cooking

grid

Flame tamer

Lower

ledge

10 • 463232103

5. Hold regulator, insert nipple (B) into LP tank valve.

Hand tighten coupling nut,holding regulatorina

straightline(C)withLPtankvalve so as not to cross

thread the connection.

6. Turnthecouplingnutclockwisetotightentoafullsoli dstop.

TheregulatorwillsealonthebackcheckfeatureinLPtank

valve, resultinginsome resistance. An additional onehalf

to three quarters turn is required to complete

connection. Tighten by hand only  do not use tools.

NOTE: Ifyoucannotcompleteconnection,disconnectregulatorand

repeatsteps5and6.Ifyouarestillunabletocompletethe

connection, do not use this regulator!

Hold coupling nut

and regulator as

shown for proper

connection to LP

tank valve.

Nipple has to be

centered into the

LP tank valve

• Do not insert any foreign objects into the valve

outlet. You may damage the valve and cause a leak.

Leaking propane may result in explosion, fire, severe

personal injury, or death.

• Never attempt to attach this grill to the selfcontained

LP gas system of a camper trailer or motor home.

• Do not use grill until leak checked.

• If leak is detected at any time, STOP and call the Fire

Department.

• If you cannot stop a gas leak,immediately close LP

tank valve and call LP gas supplier or your fire

department!

WAR NING WAR NING

WAR NING

B B

B B B

C C

Use of this POL transport plug

(A) (plastic part with external

threads) will defeat safety

feature of valve.

A A

A A A

LPTankL eakTest

For your safety

• LeaktestmustberepeatedeachtimeLPtankisexchangedor

refilled.

• Donotsmokeduringleaktest.

• Donotuseanopenflametocheckforgasleaks.

• Grillmustbeleakcheckedoutdoorsinwellventilatedarea,away

fromignitionsourcessuchasgasfiredorelectricalappliances.

Duringleaktest,keepgrillawayfromopenflamesorsparks.

Useacleanpaintbrushand50/50soapandwater

solution. Use mild soap and water.

Do not use household cleaning agents.

Damagetogastraincomponentscanresult.

Brushsoapysolution

ontotheshadedareas.

ConnectingTheRegulatorToTheLPTank

OPD Hand

Wheel

Type 1 outlet with thread on outside

1. LPtankmustbeproperlysecured ontogrill.

2. Turnallcontrolknobsincludingsideburner(iffeatured)totheOFF

position.

3. TurnLPtankOFFbyturninghandwheel

clockwisetoa full stop.

4. Removetheprotectivecapfrom

LPtankvalve.Alwaysusecapand

strapsuppliedwithvalve.

Strap and Cap

Safety Relief Valve

"growing"

bubbles appear

do not use or move

the LP tank. Contact

an LP gas supplier or

your fire department!

463232103 • 11

• AdisconnectedLPtankinstorageorbeingtransportedmust

haveasafetycapinstal led(asshown).DonotstoreanLP

tankinenclosedspacessuchasacarport,garage,porch,

coveredpatioorotherbuilding.NeverleaveaLPtankinsidea

vehiclewhichmaybecomeoverheatedbythesun.

• DonotstoreLPtankinanareawherechildrenplay.

LeakTestingValves,HosesandRegulator

1. Turn all grill control knobs to OFF.

2.BesureregulatoristightlyconnectedtoLPtank.

3.CompletelyopenLPtankvalvebyturninghandwheelcounter

clockwise.Ifyouheararushingsound,turngasoff

immediately.Thereisamajorleakattheconnection. Correct

before proceeding.

LPTankR emoval,TransportAndStorage

• TurnOFFallcontrolknobsandLPtankvalve.Turncouplingnut

counterclockwisebyhandonlydonotusetoolstodisconnect.Lift

LPtankwireupwardoffofLPtankcollar,liftLPtankupandoffof

supportbracket.InstallsafetycapontoLPtankvalve.Alwaysuse

capandstrapsuppli edwithvalve. Failure to use safety cap as

directed may result in serious personal injury and/or

property damage.

LP Tank

Valve

Safety

Cap

Retainer

Strap

• NEVER store a spare LP tank under or near grill or in

enclosed areas.

• Never fill the cylinder beyond 80% full. An overfilled

spare LP tank is hazardous due to possible gas

released from the safety relief valve. The safety relief

valve on a LP tank could activate releasing gas and

cause a fire, resulting in serious injury, property

damage or death.

• If you see, smell or hear escaping gas, immediately

get away from the LP tank/grill and call your fire

department.

• All spare LP tanks must have safety caps installed on

the LP tank outlet.

D D

ANGER ANGER

ANGER

4.Brushsoapy

solution onto

following

connections:

5. "If growing" bubbles appear,

thereisaleak.CloseLPtank

valveimmediatelyandretighten

connections. If leaks cannot be

stopped "do not try to repair."

Callforreplacementparts.Ordernewpartsbygivingthe

serial,modelnumberandnameofitemsneededtotheGrill

ServiceCenterat

!18002417548U.S.or18003876057CAN.

6. AlwayscloseLPtankvalveafterperformingleaktestby

turning hand wheel clockwise.

SafetyTips

BeforeopeningLPtankvalve,checkthecouplingnutfor

tightness.

Whengrillisnotinuse,turnoffallcontrolknobsandLPtank

valve.

Nevermovegrillwhileinoperationorstill hot.

Whenmovingthegrillpushitforward,donotpullfrom

behind.

Uselonghandledbarbecueutensilst oavoidburnsand

splatters.

Donotremovegreasereceptacleortrayuntilgrillhas

completely cooled.

Ifyounoticegreaseorotherhotmaterialdrippingfromgrill

ontovalve,hoseorregulatorturnoff gassupplyatonce.

Determinethecause,correct,cleanandinspectvalve,hose

andregulatorbeforecontinuing.Performaleaktest.

Theregulatormaymakeahummingorwhistlingnoise

duringoperation.Thiswillnotaffectsafetyoruseofgrill.

Ifyouhaveagrillproblemseethe "TroubleshootingSection".

12 • 463232103

BurnerFlameCheck

• Removegratesandflametamers.Lightburners,rotateknobs

from HItoLOW.YoushouldseeasmallerflameinLOW

positionthanseenonHI.Alwayscheckflamepriortoeach

use.Performflamecheckforsideburner.Ifonlylowflameis

seenreferto"Suddendroporlowflame"in

theTroubleshootingSection.

TurningGrillOff

• TurnallknobstoOFFposition.TurnLPtankOFFbyturning

handwheelclockwisetoafullstop.

LOW

MatchLighting

Do not lean over grill while lighting.

1. Openlid duringlighting.

2. Placelitmatch intomatch

lightingstick,thenintolighting

holeonrightsideofgril l.

3. Pushinandturnfarrightburner

knobtoHI.Besureburnerlights

andstayslit.

4. Lightadjacentburnersinsequencebypushingknobsin

andturningtoHI.

• If burner does not light turn knobs to OFF, wait 5

minutes, try again.

WAR NING WAR NING

WAR NING

ForSafeUseOfYourGrill:

• Donotletchildrenoperateorplayneargrill.

• Keepgrillareaclearandfreefrommaterialsthatburn.

• Donotblockholesinbottomorbackofgrill.

• Checkburnerflamesregularly.

• Usegrillonlyinwellventilatedspace.NEVERusein

enclosedspacesuchascarport,garage,porch,covered

patio,orunderasurfacethatcancatchfire.

• Usegrillat least3ft.fromanywallorsurface.Maintain10ft.

clearancetoobjectsthatcancatchfireorsourcesofignition

suchaspilotlightsonwaterheaters,liveelectricalappliances,

etc.

• Donotusecharcoal,briquetsorlavarockinthisgrill.

• Apartment Dwellers:

Checkwithmanagementtolearntherequirementsandfire

codesforusinganLPGasGrillinanapartment.Ifallowed

useoutsideonthegroundfloorwithathree(3)footclearance

fromwallsorrails.Donotuseonorunderbalconiesmadeof

wood.

• NEVER attempt to light burner with lid closed. A

buildup of nonignited gas inside a closed grill is

hazardous.

• Never operate grill with LP tank out of correct position.

• Always close LP tank valve and remove coupling nut

before moving LP tank from specified operating

position.

WAR NING WAR NING

WAR NING

• Putting out grease fires by closing the lid is not

possible. Grills are well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may

result. If a grease fire develops turn knobs and LP tank

off.

• Do not leave grill unattended while preheating or

burning off on high. If grill has not been regularly

cleaned a grease fire can occur that may damage the

product.

CA CA

UTION UTION

UTION

IgnitorLighting

Do not lean over grill while lighting.

1. Open lidduringlighting

2. Toigniteanyburner,turnknobtoHI,push andhold

ELECTRONICIGNITORbutton for5seconds.

3. Ifignitiondoesnottakeplacewithin5seconds, turnall

burnerknobstoOFF,wait5minutes,thenrepeatlighting

proced ure.

4. IfIGNITORdoesnotwork,followmatchlighting

instructions.

IgnitorCheck

• Turn gas off at LP tank.Pushandholdelectronicignitor

buttonorpushinandturnsideburnerknobcounter

clockwise."Clicks"shouldbeheardandsparkseeneach

timebetweencollectorboxorburnerandelectrode.See

"Troubleshooting"ifnoclickorspark.

ValveCheck

• Important: Make sure gas is OFF at LP tank before

checking valves.KnobslockinOFFposition.To check

valves,firstpushinknobsandrelease,knobsshouldspring

back.If knobsdon'tspringback,replacevalveassembly

beforeusinggrill.Turnknobsto LOWpositionthenturnback

to OFFposition.Valvesshouldturnsmoothly.

463232103 • 13

HoseCheck

• Beforeeachuse,checktoseeifhosesarecutorworn.

Replacedamagedhosesbeforeusinggrill.Useonlyvalve/

hose/regulator specified by manufacturer.

CleaningTheBurnerAssembly

Followtheseinstructionstocleanand/orreplacepartsofburner

assemblyorifyouhavetroubleignitinggrill.

1. Turn gas off at control knobs and LP tank.

2. Removecookinggrates,flametamers,greasetrayandgrease

receptacle.

3. Removecotterpinsfrombeneatheachburner"foot"usinga

screwdriverorneedlenosepliers.

4. Carefullylifteachburnerupandawayfromvalveopenings.

Wesuggestthreewaystocleantheburnertubes.Usetheone

easiestforyou.

(A) Bendastiffwire(alightweightcoathangerworkswell)

intoasmallhook.Runthehookthrougheachburnertube

andburnerseveraltimes.

(B) Useanarrowbottlebrushwithaflexiblehandle(donot

useabrasswirebrush),runthebrushthrougheachburner

tubeandburnerseveraltimes.

burnertubeandouttheburnerports.Checkeachporttomake

sureaircomesouteachhole.

5. Wirebrushentireoutersurfaceof burnertoremovefood

residueanddirt.

6. Cleananyblockedportswithastiffwiresuchasanopenpaper

clip.

7. Checkburnerfordamage,duetonormalwearandcorrosion

someholesmaybecomeenlarged.Ifanylargecracksorholes

arefoundreplaceburner.

VERY IMPORTANT: Burner tubes must reengage valve

openings.

8. Carefullyreplace burners.

9. Replacecotterpinbeneatheachburner.

10. Replacegreasetrayandreceptacle,flametamers,and

cooking grates.

Cleanburnerspriortouseafterstoring,atthe

beginningofgrillingseasonoraperiodof

onemonthnotbeingused.Spidersandinsectsliketo

buildnestsinburnertubes(especiallyduringcolder

months).Thesenestscancausefiresinburnertubesor

undergrill.

CA CA

UTION UTION

UTION

GeneralGrillCleaning

• Donotmistakebrownorblackaccumulationofgreaseand

smokeforpaint.Interiorsofgasgrills arenotpaintedatthe

factory (and should never be painted).Applyastrong

solutionofdetergentandwateroruseagrillcleanerwith

scrubbrushtoinsidesofgrilllidandbottom.Rinseandallow

tocompletelyairdry. Do not apply a caustic grill/oven

cleaner to painted surfaces.

• Plastic parts:washwithwarmsoapywaterandwipedry.

Donotusecitrisol,abrasivecleaners,degreasersora

concentratedgrillcleaneronplasticparts.Damagetoand

failureofpartscanresult.

• Porcelain surfaces: because of glasslike composition,

mostresiduecanbewipedawaywithbakingsoda/water

solutionorspeciallyformulatedcleaner.Usenonabrasive

scouringpowderforstubbornstains.

• Painted surfaces:Washwithmilddetergentornonabrasive

cleanerandwarmsoapywater,wipedrywithasoft

nonabrasive cloth.

• Stainless steel surfaces: Tomaintainyourgrill'shigh

qualityappearance,washwithmilddetergentandwarm

soapywater,wipedrywithasoftclothaftereachuse.Baked

ongreasedepositsmayrequiretheuseofanabrasiveplastic

cleaning pad.

StoringYourGrill

• Clean cooking grates

• Storeindrylocation.

• WhenLPtankisconnectedtogrill,storeoutdoorsinwell

ventilatedspaceandoutofreachofchildren.

• Covergrillifstoredoutdoors.Choosefromavarietyofgrill

coversofferedbyCharBroil.

• StoregrillindoorsONLYifLPtankis turnedoffand

disconnected,removedfromgrillandstor edoutdoors.

• Whenremovinggrillfromstoragefollow"CleaningtheBurner

Assembly"instructionsbeforestartinggrill.

14 • 463232103

FoodSafety

• Foodsafetyisaveryimportantpart of enjoyingtheoutdoor

cookingexperience.Tokeepfoodsafefromharmful

bacteria,followthesefourbasicsteps:

Clean: Washhands,utensils,andsurfaceswithhotsoapy

waterbeforeandafterhandlingrawmeatandpoultry.

Separate: Separaterawmeatsandpoultryfromreadytoeat

foodstoavoidcrosscontamination.Useacleanplatterand

utensilswhenremovingcookedfoods.

Cook: Cookmeatandpoultrythoroughlytokillbacteria. Usea

thermometertoensureproperinternalfoodtemperatures.

Chill: Refrigeratepreparedfoodsandleftoverspromptly.

HowToTellIfMeatIsGrilledThoroughly

• Meatandpoultrycookedonagri lloftenbrownsveryfaston

the outside.Useameatthermometertobesurefoodhas

reachedasafeinternaltemperature,andcutintofoodto

checkforvisualsignsofdoneness.

• Wholepoultryshouldreach180

0

F;breasts,170

0

F.Juices

shouldrunclearandfleshshouldnotbepink.

• Hamburgersmadeofanygroundmeatorpoultryshould

reach160

0

F,andbebrowninthemi ddlewithnopinkjuices.

Beef,vealandlambsteaks,roastsandchopscanbecooked

to 145

0

F.Allcutsofporkshouldreach160

0

• NEVERpartiallygrillmeatorpoultryandfinishcookinglater.

Cookfoodcompletelytodestroyharmfulbacteria.

• Whenreheatingtakeoutfoodsorfullycookedmeatslikehot

dogs,gri llto165

0

F,oruntilsteaminghot. 

IndirectCooking

Poultryandlargecutsofmeatcookslowlytoperfectiononthe

grillbyindirectheat.Theheatfromselectedburnerscirculates

gentlythroughoutthegrill,cookingmeator poultrywithoutthe

touchofadirectflame.Thismethodgreatlyreducesflareups

whencooki ngextrafattycutsbecausethereisnodirectflameto

ignitethefatsandjuicesthatdripduringcooking.

IndirectCookingInstructions

• Alwayscookwiththelidclosed.

• Duetoweatherconditions,cookingtimesmayvar y.During

coldandwindyconditionsthetemperaturesettingmay

needtobeincreasedtoinsuresufficientcooking

temperatures.

1 Burner Cooking

Cookwithdirectorindirectheat.

Bestforsmallermealsorfoods.

Consumeslessfuel.

2 Burner Cooking

Greatindirectcookingonlow.

Produces slow, even heating.

Idealforslowroastingandbaking.

ÑÒ

ÑÒ ÑÒ

463232103 • 15

Problem

Burner will not

light using

ignitor.

Burners will not

match light.

Sudden drop in

gas flow or low

flame.

Flames blow out.

Flareup.

Persistent grease

fire.

Flashback...

(fireinburner

tubes)

Possible Cause

 Wiresand/orelectrodecoveredwith

cookingresidue.

 Electrodecrackedorbroken"sparks

atcrack"

 Electrodetipnotinproperposition

 Wiresarelooseordisconnected.

 Wireisshorting(sparking)between

ignitorandelectrode.

 Deadbattery.

 Nogasflow.

 Obstructionofgasflow.

 Disengagementofburnertovalve.

 Outofgas.

 Excessflowvalvetripped.

 Highorgustingwinds.

 Greasebuildup.

 Excessivefatinmeat.

 Excessivecookingtemperature.

 Greasetrappedbyfoodbuildup

aroundburnersystem.

 Burnerand/orburnertubesare

blocked.

Prevention/Cure

 Cleanwiresand/orelectrodewithrubbingalcoholandcleanswab.

 Replaceelectrode(s).

 MainBurners:Tipofelectrodeshouldbepointingtowardtipofcollectorbox.

Thedistanceshouldbe1/8"to1/4",adjustifnecessary.

Sideburner:Tipofelectrodeshouldbepointingtowardgasportopeningon

burner.Thedistanceshouldbe1/8"to3/16",adjustifnecessary.

 Reconnectwiresorreplaceelectrode/wireassembly.

 Replaceignitorwire/electrodeassembly.

 ReplacewithanewAAbattery.

 Turngasonatsource.

 Clearburnertubes.

 Reengageburnerandvalve.

 CheckforgasinLPtank.

 Turnoffknobs,wait30secondsandlightgrill.Ifflamesarestilllow,turnoff

knobsandLPtankvalve.Disconnectregulator.Reconnectregulatorandleak

check.TurnonLPtankvalve,wait30secondsandthenlightgrill.

 Turnfrontofgrilltofacewindorincreaseflameheight.

 Cleangrill.

 Trimfatfrommeatbeforegrilling.

 Adjust(lower)temperatureaccordinglyoruseindirectcooking.

 TurnknobstoOFF.Turngasoffatgassource.Leavelidinposition andlet

fireburnout. Aftergrillcools,removeandcleanallparts.

 Cleanburnerand/orburnertubes.

Troubleshooting

16 • 463232103

A Division of W.C. Bradley Co.

P.O.Box1240

Columbus,GA319021240

Problem

No sparks appear

at any electrodes

when ignition

button is pushed;

no noise can be

heard from spark

module.

No sparks appear

at any electrodes

when ignition

switch is pushed;

noise can be heard

from spark module.

Sparks are present

but not at all

electrodes and/or

not at full strength

Possible Cause

 Batterynotinstalled

properly.

 Deadbattery.

 Buttonassemblynot

installedproperly.

 Faultysparkmodule.

 Outputlead

connectionsnot

complete.

 Outputlead

connectionsnot

complete.

 Arcingtogrillaway

fromburner(s).

 Weakbattery.

 Electrodesarewet.

 Electrodescrackedor

broken"sparksat

crack".

Check Procedure

 Checkbatteryorientation.

 Hasbatterybeenused

previously?

 Checktoinsurethreadsare

properlyengaged.Buttonshould

travelupanddownwithout

binding. 

 Ifnosparksaregeneratedwith

newbatteryandgoodwire

connections,moduleisfaulty.

 Areoutputconnectionsonand

tight?

 Areoutputconnectionsonand

tight?

 Ifpossible,observegrillindark

location.Operateignitionsystem

andlookforarcingbetween

outputwiresandgrillframe.

 Allsparkspresentbutweakorat

slowrate.

 Hasmoistureaccumulatedon

electrodeand/orinburnerports?

 Inspectelectrodesforcracks.

Solution

 Installbattery(makesurethat"+"and"–"

connectorsareorientedcorrectly,with"+"end

downand"–"endup.)

 ReplacebatterywithnewAAsizealkalinebattery.

 Unscrewbuttoncapassemblyandreinstall,making

surethreadsarealignedandengagedfully.

 Replacesparkmoduleassembly.

 Removeandreconnectalloutputconnectionsat

moduleandelectrodes.

 Removeandreconnectalloutputconnectionsat

moduleandelectrodes.

 Ifsparksareobservedotherthanfromburner(s),

wireinsulationmaybedamaged.Replacewires.

 ReplacebatterywithanewAAsizealkaline

battery.

 Usepapertoweltoremovemoisture.

 Replacecrackedorbrokenelectrodes.

Troubleshooting  Electronic Ignition

Charbroil 463232103 Owner's manual

Related papers

Other documents