Sears COMPANION 27812, 315.10186, 315101860 User manual

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Operator's Manual
3/8 in. (10 mm) CORDLESS DRILL-DRIVER
Vadable Speed / Reversible
Model No.
315.101860 - 14.4 Volt
Save this manual for
future reference
,_ WARNING: To reducethe riskofinjury,
the usermustread and understandthe
operator'smanualbeforeusingthis
product.
Customer Help Line: 1-800-932-3188
Sears, Roebuck and Co., 3333 Beverly Rd., Hoffman Estates, IL 60179 USA
Visit the Craftsman web page: www.sears.com/craftsman
983000-.409
6-04
Warranty........................................................................................................................................................................... 2
I Introduction...................................................................................................................................................................... 2
General Safety Rules................................................................................................................................................... 3-4
I SpecificSafety Rules....................................................................................................................................................... 4
Safety Instructions for Charger ........................................................................................................................................ 5
Symbols ........................................................................................................................................................................... 6
Features....................................................................................................................................................................... 7-8
Unpacking........................................................................................................................................................................ 8
Operaifon .................................................................................................................................................................... 9-14
Maintenance................................................................................................................................................................... 15
Notes.............................................................................................................................................................................. 16
Explodod Viewand Repair PartsList............................................................................................................................. 17
Parts Ordering/ Service................................................................................................................................................. 18
FULL ONE YEAR WARRANTY ON COMPANION CORDLESS 3/8 In. DRILL-DRIVER
If this Sears Drill-Driverfails togive completesatisfactionwithinoneyear from the date of purchase,RETURN IT TO
THE NEAREST SEARS STORE OR SEARS SERVICE CENTER IN THE UNITED STATES_and Sears will replaceit,
free of charge.
If this Sears CordlessDiflI-Driverisused for commemialor rentalpurposes,thiswarrantyappliesfor only90 daysh'om
the date of purchase.
This warrantygivesyou specificlegal rights,and you may also have otherrightswhichvary fromstate to state.
Sears, Roebuck end Co., Dept. 817 WA, Hoffman Estates, IL 60179
This toolhasmany fsaturesfor makingthe useof this
productmore pleasantand enjoyable.Safety,
performance, and dependabilityhave been giventop
priodty in the designof this productmakingit easy to
maintainand operate.
_l, WARNING: Do notattemptto usethisproduct
untilyoumad thoroughly and understandcomplataiy
the operator'smanual Pay dose attentiontothe
safety rules,includingDangers,Warnings,and
Cautions.If you usethisproductproperlyand only
as intended,you willenjoyysar_of safe,reliable
service.
A Look for this symbol to point out important safety precautions. It
means attentionl!! Your safety is involved,
WARNING:
The operation of any tool can result in foreignobjects being thrown into your eyes, whichcan
resultin severe eye damage. Beforebeginningpowertooloperation,alwayswear safety goggles
or safety glasses with side shields and a full face shield when needed. We recommend Wide
VisionSafety Mask for useover eyeglasses or standardsafety glasses with sideshields.Always
wear eye protectionwhich is marked to complywith ANSI 7.87.1.
2
_i WARNING! READ AND UNDERSTAND ALL
INSTRUCTIONS, Failureto followall instruCtions
listedbelow,may resultin electricshock,fireand/or
seriouspersonaliniury.
SAVE THESE INSTRUCTIONS
WORKAREA
Keep your work area clean and well lit. Cluttered
benchesand dark areas Inviteaccidents.
Do not operate power tools in explcelve atmo-
spheres, such as In the presence of flammable
liquids, gee(m, or dust. Powerfools createsparks
whichmayIgnitethe dustor fumes,
Keep bystanders, children, end visitors away while
operating a power tool. Dtstractfonscancauseyouto
losecontrol.
ELECTRICAL SAFETY
A battery operated tool with Integral batteries or a
separate battery pack must be recharged only with
the specified charger for the battery.A chargerthat
may be suitablefor one type ofbatterymay createa
riskoffirewhen used withanother battery.
Use battery operated tool only with specifically
designated battery pack. Use of anyotherbatteries
may createa riskoffire.
Use battery only wlth charger listed.
[]ODEL BAI"I'IERYPACK CHARGER
315.101880 130122041 140209023
Do not abuse the cord. Never use the cord to carry
the charger. Keep cord sway from heat, o11,sharp
edges, or moving parts. Replace damaged cords
Immediately. Damaged cordsmay create a fire.
PERSONAL SAFETY
Stay alert, watch what you are doing and use
common sense w'nen operatfng a power tool Do
not use tool while tired or under the Influence of
drugs, alcohol, or merllcation. A momentof inatten-
lion whileoperatingpowertoolsmay msuH inserious
personalinjury.
Dreea properly. Donot wear loose clothing or
Jewelry.Contain long heir. Keep your hair, clothing,
and gloves away from moving parts, Looseclothes,
jewelry,or long haircan be caughtin movingpads.
Avoid accidental atorUng. Be sure switch Is In the
lucked or off position before Incertlng battery pack.
Carryingtoolswith yourfingeron the switchor inserting
the batterypackintoa toolwiththe switchon invites
accidents.
Remove e_uatlng keys or wrenches before turning
the tool on. Awrenchor a key that isleftattachedtoa
rotating partofthe toolmay resultin personalinjury,
Do not overreach. Keep proper footing end balance
at all times. Properfootingand balanceenable better
controlofthetool in unexpeCtedsituations.
Use safety equlpmenL Always wear eye protection.
Oustmask, non-skidsafety shoes,hardhat,or hearing
protectionmustbe usedfor appropriateconditions,
Do not wear loose clothing or jewelry. Contain long
hair. Loosed,othes,jewelry,or longhaircanbe drawn
intoai_vents.
Do not use on a ladder or unstable support. Stable
foo,dngon a sol)dsurtacaenablesbetter controlof the
toolin unexpectedsituations.
TOOL USE AND CARE
Use clamps or other precUcstway to secure and
support the wod_ to a atabls platform. Holding
the workbyhandor againstyourbodyIsunstableand
may lead totossof control
Do not force tool, Use the correct tool for your
application. The correcttoolwilldo thejobbetter and
ea_eratthe rate forwh'_h itis designed.
Do not use tool If switch doe6 not turn It on or off. A
tool thatcannotbe controlledwiththeswitchis danger~
ous and mustbe repaired.
Disconnect battery pack from tool or place the
switch In the locked or off _ tx_fora _
any adjua_ment_ changing ac_mr, orlse, or storing
the tool, Such preventive safetymeasures reducethe
riskof startingthetoot accidan'm,y.
Store Idle tools out of reach of children and other
untrafoed parsons. Toolsare dangerousinthe hands
of untrainedusers.
When battery pack is not In use, keep It away from
other metal objects like: paper clips, coins, keys,
nails, screws, or other small metal objects that can
make a connection from one terminal to another.
Sho_ng the battery termi_ts togethermay cause
sparks,bums,era tim.
Malntatn tools wfth care. Keep cutting tools sharp
end clean. Properlymaintainedtoolswithsharpcuffing
edges am lessfikelytobindand are easier tocontrol.
[] Check for mlsstlgnment or binding of moving paris,
brenkage of parts, and any other condition tllat may
affect the tool's operation. If damaged, have the tool
serviced before using. Many accidentsare causedby
poorlymaintained tools.
[] Use only eooeasorles that are recommended by the
manufacturer for your model Accessoriesthatmay
be suitableforone toolmayoreale a riskof iniurywhen
used onanothertcoi.
Keep the tool and Its handle dry, clean end free
from Oil and grease. Alwaysuse a clean clothwhen
cleaning,Never use brakefluids,gasoline,petroleum-
based products,or anystrongsolventstoclean your
tool. Followingthisrole willreducetheriskof lossof
oont_ro{and deteriorationoft'r_eenclosure plastic.
SERVICE
Tool service must be performed only by qualified
repair personnel. Service or maintenancepedormed
byunqualifiedpersonnelcouldresultin e riskofinjury.
When servlclng s tool, use only identical replace-
ment parts. FollowInstructions In the Maintenance
section of this manuel. Use ofunauthorizedpartsor
failure to followMalnlenancelnstruc_ons may createa
r_skof shockor injury.
Hold tool by insulated gripping surfaces when
performing an Operation where the cuffing tool may
contact h|dden wiring, Contactwith a "live"wire will
also make exposedmetal paTtsofthe tool"live"and
shockthe operator.
ADDITIONAL RULES FOR SAFE OPERATION
Know your power tool. Rsmdoperator's manual
carefully. Learn its applicatfona end limitations, as
well as the specific potential hazards related to this
tool. Fotlowlngthis rulewillreducethe riskof electric
shock,fire, or sedous injury.
Always wear safety glseemswith side shields.
Everydayglasseshave onlyImpact resistantlenses.
They ere NOT safetyglasses. Followingthis rulewill
reducethedskof eye injury.
IMPORTANT RULES FOR BATTERY TOOLS
Battery tools do not have to be plugged into an
electrical outlet; therefore, they are always In
oper'etlng condition. Be aware of possible hazards
when not using your battery tool or when changing
accessories. Followingthisrulewillreducethe riskof
electricshock,fire,or seriouspersonalinjury.
[] DO not place battery tools or their batteries near fire
or heat. Thiswlllreducethe dsk ofexplosionand
possibly jury.
[] Batteriesvent hydrogengas and can explode inthe
presenceof a sourceof)gnltlon,such as a p)lotI}ght.
To reducetheriskof seriouspersonalinjury, never use
any cesdlessproductin the presenceofopen"flame.An
explodedbatterycan propeldebrisand chemicals, if
exposed, flush withwater immediately.
Do not charge battery tool in damp or wet Ioc_-
lion. Followingthisrule w_ reducethe riskofelectric
shock.
Forbest results, your battery tool should be charged
In a tocatlon where thetempemtere Is more than 50°F
but lessthan 1QO°F.Do not store outside or in
vehicles.
Under extreme usage or temperature conditions,
battery Iselmge may occur. If liquid comes In
contact wlth your skin, wash Immediately with soap
and water, then neutralize with lemon Juice or
vinegar. If llquld gets Into your eyes, flush them
with clean water for st least 10 minutes, then seek
Immedlste medical attention. Followingthis rulewill
reducethe riskofsedous personal Injury.
4
,A WARNINGI READ AND UNDERSTAND ALL
INSTRUCTIONS. Failureto followall Instructions
listed below, may re.suitin etect_ shock,fire and/or
seriouspersonalinjury.
Beforeusingbattery charger,read all instructionsand
nautlonary markingsInthis manual, on batterycharger,
battery,and productusingbatteryto preventmisuseof
the products and possibleInjuryor damage.
CAUTION: To reducethe dskof electdcshockor
damage to the charger and battery,chargeonly nickel-
cadmiumrechargeable battedasas specifically
designatedonyour charger, Other typesof batteries
may burst,causingpersonalInjuryor damage.
Never use a batterythat has been droppedor received
a sharpblow.A damaged batteryIs subjectto
explosion. Propertydisposeof a droppedor damaged
battery Immediately.
Do notexpose charger to wet ordamp conditions.
Water enteringcharger willIncreasethe riskof electde
shock.
Do not useany attachment or accessorynot
recommendedbythe batery charger manufacturer.
Attachmentsand accessoriesthatmay be suitablefor
one tool may become hazardouswhen used on
another tool.
Do not abuse cordor charger.Never usethe cordto
carrythe charger. Do not pullthe charger cord rather
than the plugwhen disconnectingfrom receptacle.
Damage to the onrd or charger couldoccurand create
an electdc shockhazard. Replacedamaged cords
Immadlately.
Make sure cordis locatedsothat Itwill not be stepped
on,trippedover,come Incontactwith sharpedges or
movingpartsor otherwise subjectedto damage or
stress. Thiswill reducethe dskof accidentalfalls,
which couldcause injury,and damage tothe cord,
whiohcouldresultIn electricshock.
Keep cordand charger fromheat topreventdamage to
housingor internalperts.
Do not letgesollne,oils, petroleum-based products,
etc. come Incontactwith plastic parts.They contain
chemicals that can damage,weaken, or dastmy
plastic.
An extensioncordshouldnotbe used unlessabsolutely
necassa_. Use ofimproperextensioncordcould result
in e dskoffire and electricshock.Ifextensioncord
must be used,make sure:
a. "Thatpinson p|ugof extensioncord arethe
same number,size and shape as those of
plugoncharger.
b. That extensioncord isproperly wired and in
goodelectricalcondition; and
c. That wire size is large enough for AC ampere
ratingofchargeras spec'd'ledbelow:
Cord Length(Feet) 25' 50' 100'
CordSize (AWG) 16 16 16
Note: AWG = AmericanWire Gage
Do notoperate charger with a damaged cordor plug,
whichcould cause shortingand electdc shock,ff
damaged, have the chargerreplaced byan authorized
serviceman.
Do not operatecharger ff Ithasreceiveda sharpblow,
been dropped,or otbe_vlse damaged In any way.Take
Ittoan authorizedservicemanforelectrisalcheck to
determine ffthecharger IsIn goodworkingorder.
Do not disassemblecharger.Take Itto an authorized
serviceman when service or repair Is required.
Incorrectreassemblymay resultIn a riskcAelectdc
shockor firs.
Unplugcharger fromoutletbeforeattemptingany
maintenanceor cleaningto reducethe riskof electdc
shock.
Disconnectcharger fromthe powersupplywhen not In
use.Thiswill reducethe riskofelectricshockor
damage tothe charger ff metalitemsshouldfall Into
the opening.It also willhelppreventdamage tothe
charger dudnga powersurge.
Save these Instructions.Refertothem frequently and
usethemto Instructothers who may usethistool. ff
you loansomeonethis tool,loanthem these
Instructionsalso to preventmisuse ofthe product and
possibleInjury.
_, WARNING: Some dustcreatedby powersanding,sawing, grinding,drilling,and otherconstructionactivities
contains chemicals knownto causecancer,birthdefectsorotherreproductiveharm.Someexamples ofthese
chemicalsare:
lead from lead-bssed paints,
crysta,ine e_Scafrombdcksand cementand other masonryproducts,and
aTsenioand chromiumfrom chemica[ly-treated lumbar.
Yourriskfromtheseexposuresvedes,dependingonhowoftenyoudothistypeofwork.To reduceyourexposuretothese
chemicals: workin aweltventilatedarea, andwork withapprovedsafetyequipment,suchas thosedustmasks that are
speciallydesignedto filterout microscopicparticles.
SAVE THESE INSTRUCTIONS
i Important: Someof thefollowingsymbolsmay be usedonthis tool.Pleasestudythem and learntheirmeaning.Proper
Interpretationofthese symbolswillallowyou tooperatethe toolbetterand safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
Hz Hertz Frequency(cyctesper second)
W Watt Power
mln Minutes Time
AlternatingCurrent Type ofcurrant
= Direct Current Type or a characteristicof current
no No Load Speed Rotationalspeed, at no load
[] Class II Construction Double-insulatedoonsmJctlon
..Jmln Per Minute Revolutions,strokes,surfacespeed,orbitsetc., per minute
_lb SafetyAlert Precautionsthat Involve safety
your
(_ To reduce the riskofInjury,the usermustread and understandReadThe Operator's Manual theoperator'smanual before usingthis product.
Protection Alwayswearsafety gogglesor safety glasseswith sideshields
Eye
and a fullface shieldwhen operatingthisproduct.
(_) Wet Dondltions Alert Do not torainor use in locations.
expose damp
The purposeofsafetysymbolsistoat'l_ct yourattentiontopossibledangers.The safetysymbols, andthe explanations
withthem, deserveyourcarefulattentionand understanding.The safetywarningsdo notby themselves eliminateany
danger.The instructionsor warningstheygive are notsubstitutesfor proberacddent preventionmeasures.
SYMBOL MEANING
A
DANGER: Indicatesan ImminentlyhazardoussltualJon,which,ifnot avoided,willresultIn deathor
seriousinjury.
A
WARNING: Indicatesa potentiallyhazardoussituation,which,if notavoided,cuuid resultin death or
seriousinjury.
A
CAUTION: Indicatesa potentiallyhazardoussituation, wh|ch,ifnotavoided,may resultinminor or
moderateInjury.
CAUTION: (W_'mut SafetyAlertSymbol)Indicatesa situationthatmay resultIn propertydamage.
PRODUCTSPECIFICATIONS
Chuck........................................... 3/8 in. (10 ram)Keyless
Motor.............................................................. 14.4 Volt DC
Switch ....................................................... Vadab[e Speed
Gear Train ............................................................. 1 Speed
No LoadSpeed ................................................. 0-6501min.
KNOW YOUR DRILL-DRIVER
See Figure1,
Beforeattempting to use yourddll-ddver,familiarize
yourselfwith alloperatingfeatures and safety
requirements.
WARNING: Carefullyread throughttdsentire
operator'smanualbefore usingyour new dhlt-dr'rvar.
Pay closeattentionto all Salety Rules, Warningsand
Cautions. Ityou use yourdrill-driverpropertyand
onlyforwhat itIs Intended,you willenjoyyearsof
safe, reliableservice.
,_ WARN|NG: Do not allowJamiliaritywithyourrid}l-
driverto make you careless. Rememberthat a
careless tractiono1a secondIs suff_em to Inflict
severeinjury.
KEYLESS CHUCK
Yourdrift-driverhasa keylesschuckthatallowsyoutohand
_ghtenor releasedrillbitinthechuckjeers.
DIRECTION OF ROTATION SELECTOR
FORWARD/REVERSE
Yourdrill-driverhasa forward/reverseselectorlocated
above t_e sw}tchtrigger.The sw_chtdggercanbe locked
intheOFF position.
C[utoh............................................................... 4 Positions
Charger input........................_........ 120 V. 60 Hz, AC only
Charge Rate....................................................... 3-6 Hours
Torque.................................................................... 90 In.lb.
SWITCH TRIGGER
Toturnyourdrill.driverON, depressthe switchtrigger.
Release switchtrigger toturnyourdrill-driverOFF.
VARIABLE SPEED
This toolhasa variable speed switch that delivershigher
speed withincreasedtriggerpressure.Speed iscontrolled
bythe amount ofswitchtdggerdapmse)on.
BIT STORAGE
When not Inusa, bitspro'tidedwith yourclflfl-drivarcan be
placed_ the storagearea locatedon thetop ofthe motor
housing.
TORQUE ADJUSTMENT RING
YourdrillIsequippedwith an adjustabletorquerk'vgfor
drivingdifferenttybes ofscrewsintod_farentrnaterials.
The propersettingdependson the typeof materialand
the size ofthe screwyou are using.
TORQUE
ADJUSTMENTRING
KEYLES8
CHUCK
BIT
STORAGE
CHARQER
ASSEMBLY
TRIGOER
ROTATIONSELECTOR
(FORWARD/REVERSE)
BAI-rERY
Fig. 1
INSTRUCTIONS
When unpackingthe tool:
Carefullyremovethetool andaccassodesfromthe box.
Make sure thatall items listedin the packing listare in-
cluded.
Inspectthe tool carefullyto make sure no breakage or
damage occurredduringshipping.
Do notdiscardthe packing material untilyou havecare-
fully inspectedand satisfactorilyoperatedthe tool.
Ifany parts are damaged or missing,please call
1-800.932-3188 for assistance,
PACKING LIST
3/8 in, (10 mm) Drill-Driver
ChargerAssembly
BatteryPack
Double-endedBit(2)
Operator'sManual
Case
,_ WARNING; If any parts are missing do not operate
the tooluntilthe missingparts are replaced.Failureto
do socoukiresultin possiblesedouspersonal injury.
8
WARNING:Donot allow familiaritywithyourdrill-
df',verto make you careless.Remember thata
carelessfraction ofa secondis sufficientto _nffict
severe Injury.
CHARGING YOUR DRILL-DRIVER
The battery packforthis toolhas been shippedIn e low
charge condition to preventpassible problems.Therefore,
you shouldchargeItat least6 hourspdorto use.
Kote: Batterieswillnot reach furlchargethe firsttimethey
are charged.Atlowseveralcycles(drillingtoltowedby
recharging)forthem to tullycharge.
Charge batterypack onlywiththechargingassembly
provided.
[] Make sure power supply Is normal house voltage,
120 Volts, 60 Hz, AC only.
Connectchargingassembly to powersupply.
Place batterypack In chargingassembly.Alignraised
ribon battery packwithgroovein chargingassembly.
See Figure2.
Press downon batterypackto be sure contactson
batterypack engage properlywith contacts incharg-
ingassembly,When pmpedyconnected,red lightwill
turn on and remainon untilbatteryis removedor
chargeris unplugged.
After normalusage, 3 hoursof chargingtime is
required to betullycharged.A minimumchargetime
of6 hours isrequiredto rechargea completely
dischargedbattery.
The batterypackwill becomeslightlywarm tothe
touchwhilecharging.This isnormaland does not
indicatea problem.
DO NOT place chargingassemblyin an ares of
extreme heat orcold. It willwork bestat temperatures
between 50°F-100°F.
CHARGE
INDICATOR
LIGHT(teD)
,ASSEMBLY
TO INSTALL BAI"I'ERY PACK
LockswitchIdggaron your drillby placingthedirection
of ro_a'_onselectorin centerposition.Sea F')gure3.
Place file batterypack inyourdrill.Align raised ribon
batterypackwithgroovein drill'sbattery pert.
See Figure4.
MBJCesurethe _tches on each sideof your battery
pack snap in place and thatbatterypack issecuredin
ddtibeforebeginningoperation.
DIRECTIONOF
FLOTATIONSELECTOR
(i
CENTERPosmoN
(LOCiO swrrcH'reuG
Fig. 3
TO REMOVE BAT'rERY PACK
Lockswit_ tr(ggaron your drillbyplacing thedirection
of rotationselector in center pealtion. See Figure3.
II Looatelatchesonsldeofbatterypeckanddeprsesboth
sidestoreleasebatterypack[mmyourdrilLSee Figure6.
Remove batterypackfromyourddti.
CAUTION: When placingbattery pack in yourdritl,
be sure raiseddb on batterypeck alignswithgroove
in ddll"Bbatterypert and latches snap in place
properly.Improperassemblyofbattery pack can
cause damage to internalcomponents.
F_g.2
9
BATrERT
PACK
BATrlERY
PORT
To stop,release switchtriggerand allow the chuckto come
toa completestop.
_1= WARNING: Battery tools ere always in operating
cond_on. Therefore, switchshouldalways be locked
when notIn use orwhen cerwIng at yourside.
DIRECTIONOF
ROTAllONSELECTOR
(FORWARD/ REVERSE)
REVERSE
!
FORWARD
CENTERPOSITION
(lOCK) SWITCHTRIGGER
DEPRESSLATCHESTO
RELEASEBATTERYPACK
F'_.4
SWITCH
See Figure5.
Your ddi]startsand stopsby depressingand releasingthe
switchtrigger.Release the switchbigger toturnddllOFF.
VARIABLE SPEED
See Figure5.
Your ddll has a variable speed feature in the switch.The
switch delivem higher speed and torque with increased
tdgger pressure. Speed is controlled by the amount of
switchtriggerdepression.
SWITCH LOCK
See Figure5.
The switchtriggercan be lockedIn the OFF position.This
feature helps reducethe possibilityof accidental starting
when notInuse.Tolocktheswitchtrigger,placethedirect'on
of rotationselectorin thecenter position.
REVERSIBLE
See Figure 5.
This toolisreversible.The directionofrotationiscontrolled
bya selector locatedabovethe switchtdgger.Withthedrill
held in normal operating position,the directionof rotation
selector shouldbe positionedto the left of the switchfor
drilling.The ddflingdirectionisreversedwhen theselector is
to the right of the switch.When the selector Is In center
position, the switchtriggerislocked.
CAUTION: Topreventgear damage,alwaysallowchuck
tocome toa completestopbefore changing thedirectionof
rotat|on.
Fig.5
KEYLESS CHUCK
See Figure6.
Akeylasschuckhasbeen providedwithyourddllto allowfor
eas_JIr_mJlatton and ramoval ot b_ts.Asthe name '_las,
youcan hand tighten or releasedrillbitsinthe chuckjaws.
Graspandholdthecollar ofthechuckwithonehand.Rotate
the chuck body with your other hand. The arrows on the
chuck indicatewhich directionto rotate the chuck body in
orderto GRIP (_ghten)or RELEASE (ur_ck) theddll bit.
,_ WARNING: Do nothold_ chuck bodywithone
hand and use the power ot the drill to tightenchuck
jawson drillbits.Chuckbodycouldslipinyourhand
or your hand could slip and coma In contact with
rotatingddit bit.This could causeanaccidentrasu_ng
in sedouspersonalinjury.
RELEASE
(UNLOCK) KEYI.ESS
CHUCK
BIT
GRip
(TIGHTEN)
CHUCK
COLLAR
Fig. 6
tO
SCREW'DRIVING
TORQUE ADJUSTMENT
(Driving power of your drill-driver)
When using your drill-driverforvarlous drivingapplica-
tions,itbecomes necessaryto increase or decrease the
torquein orderto helppreventthe possibilityofdamaging
screwheads, threads,workplace,etc. In general, torque
shouldcorrespondto the intensityof the screwdiameter.
Ifthetorque istoo highor the screwstoo small,the
screws may be damaged or broken.
The torque "isadjustedby rotatingthe torque adjustment
ring.See Figure7. The torqueis greaterwhen the torque
adjustmentringis set on a highersetting. The torqueis
lesswhen the torque adjustmentdng Isset on a lower
setting.
The propersettingdependson the typeof materialand the
size of screwyouare using.
TO ADJUST TORQUE
Identify thefourtorque Indicator settingslocated on
the fi'ontofyourdrill.See Figure7.
Rotate adjustmentringtothe desiredset'ring.
Position_: For ddvingsmall screws.
Pos_on 2: Forddvlngscrews Into softmaterial.
Pos_on3: Fordrivingscrews into hardwood.
41,_1 ForheavyddUing.
TODECREASE TORQUE
TORQUE /LJ),IUS'INENTRING
BIT STORAGE
See Figure8.
When not in use, bitsprovidedwithyour drillcan be
placedInthe storagearea locatedon the topofyourdrill
as shownin figure 8.
BIT
STORAGE
Fig. B
Fig. 7
11
INSTALLING BITS
Placethedirectionofrotationcelector incenterposition.
See Figure5. Thiswill turnoffthe powertoyourdrill.
Open or close the chuck jaws to a point where the
opening isslightlylargerthan the bitsize you intendto
use. Also,raisethe frontofyourdrillslightlytokeepthe
bitfrom fallingout ofthe chuckjaws.
lnsert yourdntl bit intothe chuck the full lengthofthe
Jaws.See Figure9.
RELEASE
(UNLOCK)
CHUCKBODY
GRIP
(TIGHTEN)
CHUCKCOLLAR
Fig. 9
Tightenthechuck)awson thedrillbit.To tighten,grasp
and hold the collar of the chuckwithone hand, while
rotatingthe chuck bodywithyourotherhand.
Note: Rotatethe chuckbodyinthedirectionofthearrow
marked GRIP to tightenthe chucklaws.
DO NOT use a wrench to tighten or loosen the chuck
laWS.
A WARNING: Do notinsertdrillbitintochuckjaws
and tightenas shown in Rgure 10. Thiscouldcause
drtUt_t tobe thrown_mmddt_rasu_ng inpasstbls
serious personalinjuryor damage tothe chuck.
Fig. 10
REMOVING BITS
See Figure2.
Placethe directionofrotation selectorIncenter
posit_on.See Figure3. Thiswillturn offthepower to
yourddlL
Loocenthe chuck.jawsfromdfitlbit.
To loosen:graspand holdthe cellar of thechuckwl_
one hand, whi_erotatingchuckbodywithyourother
hand.
Note: Rotatechuckbodyinthe directionof the arrow
marked RELEASE to_oosanchuckjaws.
DO NOT uses wrenchtotightenor loosenthechuck
jews.
Remove ddllbitfrom chuck Jaws.
12
_1= WARNING: Always wearsafety gogglesor safety
glasseswith side shields when operatingtool,
Failureto do so couldresultinobjectsbeing thrown
intoyoureyes, resultingin possibleseriousinjury,
DRILLING
See Figure 11.
When drillinghard, smoothsurfaces, usa a canterpunch
to markthe desiredhole Iocallon.Thiswff!preventtheddl[
bitfrom slippingoffcanter as the holeisstarted. How-
ever, the lower speed feature allowsstartingholeswithout
canter punchingifdesired.To accomplishthis, simply
operate yourdrillat lowerspeed untilthe hole Isstarted.
The matedsi to be ddliedshouldbe secured in a viseor
with clamp_to keep Itfromturningas thedrillbIt rotates.
Holdtoolfirmly and place the bitat the pointtobe drilled.
Depressthe switchtriggerto starttool.
Move the drillbit intothe workpieca,applyingonlyenough
pressureto keepthe bitcutting. Do notforce or applyside
pressureto elongatea hole.
_= WARNING: Be prapaTedfor bindingor bit
breakthrough,When thesesituationsoccur,the drill
has a tendencyto graband kickoppositetothe
directionof rotationand couldcause toss of control
when breakingthroughmaterial, ifyou are not
prepared, thislossof controlcan resultin possible
sedousinjury.
When drillingmetals, use a light oilon the drillbitto keep
it from overheating.The oilwillprolongthe life ofthe bit
and increasethe ddltingaction.
it the bitjams in workplaceor ifthe drillstalls,release
switchtriggerimmediately,Remove the bit fromthe
workplaceand determinethe reasonfor jamming.
Fig. 11
13
CHUCK REMOVAL
See Figures12 - 14.
LocktheswiLchtriggerbyplscingthedirectionofretation
selectorincenter position.See Figure5.
Insert a 5/15 inchor larger hex kay Intothe chuck of
yourddttand [_ghtenthe chuckjews sscumly.
Tap the hax key sharply with a mallet in a clockwise
direction.See Figure 12. This willloosenthe screw In
thechuck for easy removal.
Open chuck jaws end remove hex key, Remove the
chuckscrew byturningit In a ctuck_se direcffon.
See Figure 13.
Note: The screw has lefthandthreads.
Inserthexkey Inchuckend tightenchuck_ws securely.
"Tapsharp!,ywithe ma]_,a_ine counterclock_sedirection.
This will loosen chuck on the spindle, tt can now be
unscrewed byhand. See Figure14.
CHUCKJAWS
\
TO RETIGHTEN A LOOSE CHUCK
The chuck may become iocse on spindleand develop a
wobble. Periodicallycheck the chuck screw for tightneSs.
Totighten,followthese steps:
Locktheswitchtriggerbypiecingthedirect_n ofrotation
selectorIncenter position. See Figure5.
Open the chuckjaws.
insert hex key into chuck and tighten chuck jaws
securety.Taphexkeysherptywitha mallet ina clockwise
direction,This will_ightenchuckon thespindle.
[] Open the chuckJawsand remove hax key.
"Tightenthe chuckscrew.
Note: The chuck screw has lefthandthreads.
Fig, 12
Fig.
Fig. 13
t4
_lb WARNING: When servicing,useonlyidentical
Craftsmanreplacementperts. Useof any otherpert
may create a hazard or cause productdamage.
Do not abuse powertools. Abusivepracticescandamage
toolas wall as workplace.
,_, WARNING: Alwaysremove thebattery packfrom
thetoolwhen assemblingparts,making adiustments,
cleaningor whennot In use. Removingthe battery
peck wiltpreventaccidentalsbartingthat couldcause
sedouspersonalinjury.
Use clean clothsto removedirt, carbondust,etc.
_, WARNING: Do notat anytime let brake fluids,
gasoline, petroleum-basedproducts,penetraUngoils,
etc. come in contactwith ptssttcparts.They contain
chemicalsthatcan damage, weaken or destroy
plastic.
Only theparts shownon parts list,page 17, are intended
to be repairedor replaced bythecustomer.Allotherparts
shouldbe replaced at a Sears Service Center.
_1= WARNING: Do not attempttomod_ this toolor
create acoessodesnot recommendedfor usewith
this tool Any such alteration or modification is
mfsuce and could result In a hazardous cona'i6on
leading to possibte serious persona[ injury.
A WARNING: Always wear safetyglasseswith side
shieldswhen usingcompressed air to cleantoots,it
the operationisdusty,also wear a dust mask.
BATTERIES
The batterypack forthe drill-driverisequipped with
nickel-cadmiumrechargeable batteries.Lengthofservice
fromeach chargingwill depend on the typeof workyou
are doing.
The batteriesin thistoolhave been designedtoprovide
max=mumtroublefree life. t-lowever,tike artbattaries, they
wilteventuallywear out. Do not disassemblebattery pack
and attemptto replacethe batteries. Handfingofthese
batteries, especially when wearing ringsandjewelry,
could result In a seT_ousbum.
To obtainthe longestposslb(e battery life,we suggest the
following:
[] Storeand chargeyourbatteries In a cool area.
Tempera_,uresbelow 50°F or above 10Q°Fw_l_shorten
batterylife.
[] Never storebattmles In a dischargedcondition.
Recharge them immediatelyafter they are
discharged.
[] All batterlesgr_du_lty losethelr chaTge..Thahlghar
thett_npersturethe o_ickerthey k_sett_ir charge. If
you store yoz_rtootfor Ioogperiodsoftimewithout
using R,rechargethe batteries averymonth ortwo.
Thl.spracticewillprok_ batteryIKe.
To preserverBtw_ resources,please
recy_e ordLsposeof batteries properly.
"Thisproductcontains n_cke_-cadmlum
batteries.Local,state or federal laws
may prohbit dispose| of nickel-cadmium
batteries in ordinarytrash.
ConsultyourIoca/waste authorityfor information
regardingavailable recyclingand/or disposaloptions,
BATrERY PACK REMOVAL AND
PREPARATION FOR RECYCLING
_, WARNING: Uponremoval, cover the battery
pack'sterminals withheavy dutyadhesivetape. Do
not attemptto destroyor disassemblebatterypeck
or remove any of itscomponents.Nickel..cadm(um
batteries mustbe recycledor disposedof properly.
Also, never touchbothterminaJswith metalobjects
and/or bodyparts as shortc/muifmay result.Keep
away fromohltdren,Failuretocomply withthese
wam_ngscould result"mfire and/or serious'injury.
15
16
COMPANION 14.4 VOLT CORDLESS DRILL
MODEL NO, 315.101860
I The model number will be found on a plate attached to the motorhousing. Always mentionthe model ]numberin all correspondenceregardingyourCORDLESS DRILL-DRIVER or when orderingrepairparts,
SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS
2
1
4
Key PaR
No, Number
1 660120O01
2 690033022
3 130122041
4 140209O23
580013004
983000-409
PARTS LIST
Description Qty,
Screw .................................................................................................. 1
Chuck .................................................................................................. 1
Battery pack ........................................................................................ 1
Charger ............................................................................................... 1
Carrying Case (not shown) ................................................................. 1
Operator's Manual
17
COMPANION 3/8 In. 14.4VOLT CORDLESS DRILL-DRIVER - MODEL NUMBER 315.101860
14
%, : 9
15
13
10
11
P 12 _ 14\
6
8
7
5
3 4
2
1
COMPANION 3/8 In. 14.4 VOLT CORDLESS DRILL-DRIVER - MODEL NUMBER 315.101860
The modelnumberwillbe found on a plate attachedto re motorhousing.Alwaysmentionthe modelnumber In allcorrespondenceregardingyour |
|
CORDLESS DRILL-DRIVER or when orderingrepair parts.
J
KEY PART
NO. NUMBER
1 6620501
2 6320801
3 6722101
4 5267710
5 6759001
6 3656302
7 6320701
8 5267511
9 680095001
10 5369701
11 5260411
12 6711101
13 6710501
14 200202154
15 67_'_001
16 985348-001
17 270018018
18 66206O6
19 6620614
983000-409
983000-409R
12-04-03
PARTS LIST
DESCRIPTION QTY.
* SCREW (M3 X 14 mm)................................................................................................................ 4
MOUNTING PLATE..................................................................................................................... 1
BALL,,,,,,.*,,,*,,*,*.,*,*,*,*,**,,,,***,*.**,,,,,, ................ *.**.*,,*,*.*,,,,*,*,*,*,,, ....................... *.*...*,,,*.,,*,,,,,,,,,,., 6
BALL HOLDER ............................................................................................................................ 1
WASHER .................................................................................................................................... 1
CLUTCH CAP.............................................................................................................................. 1
SPRING PLATE........................................................................................................................... 2
SLEEVE ....................................................................................................................................... 1
SPRING ....................................................................................................................................... 1
DETENT RING ............................................................................................................................ 1
BIT CLIP ...................................................................................................................................... 1
WASHER ..................................................................................................................................... 1
CLUTCH WASHER ...................................................................................................................... 1
HOUSING ASSEMBLY................................................................................................................ 1
BALL.......................................................................................................................................... 16
MOTOR AND GEAR TRAIN ASSEMBLY .................................................................................... 1
SWITCH ASSEMBLY................................................................................................................... 1
* SCREW (M3.5 X 16 mm)............................................................................................................. 6
* SCREW (M3.5 X 14 mm)............................................................................................................. 2
OPERATORS MANUAL
REPAIR SHEET
* STANDARD HARDWARE ITEM - MAY BE PURCHASED LOCALLY.
COMPANION 3/8 In. 14.4 VOLT CORDLESS DRILL-DRIVER - MODEL NUMBER 315.101860
BLUE LEAD
RED LEAD
BLACK LEAD
RED
BLACK LEAD
BLACK LEAD
HEAT SINK
WIRING DIAGRAM
/