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Owner's Manual
P R O F E S S I 0 N A L I
2-.in-1Handle Scrolling Sabre Saw
w,th Laser Trac®
Model No.
320.27245
CAUTION: Read, understand and
follow all Safety Rules and Operating
instructionsinthis manual before
usingthis product.
• SAFETY
• OPERATION
• MAINTENANCE
• ESPANOL
Sears, Roebuck and Co., Hoffmen Estates, IL 60179 U.S.A.
Warranty ...................................................... Page 2
Safety Instructions .......................................... Page 3 - 9
Safety Symbols .............................................. Page 5
Assembly ..................................................... Page 9
Description ................................................... Page 9-10
Operation ..................................................... Page 11-21
Maintenance ................................................. Page 22
Troubleshooting ............................................ Page 23
Accessories .................................................. Page 24
Service Numbers ........................................... Back Cover
ONE FULL YEAR WARRANTY ON CRAFTSMAN
PROFESSIONAL TOOL
If this Craftsman Professional Tool fails due to a defective in material
or workmanship within one years from the date of purchase,
RETURN IT TO THE NEAREST SEARS PARTS AND REPAIR
CENTRE IN THE UNITED STATES and Sears will replace it, free
of charge.
This warranty gives you specific legal rights, and you may also have
other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179
SAVE THESE INSTRUCTIONSE
READ ALL INSTRUCTIONS!
2
L_WARNING: BE SURE to read and understand all instructionsin this manual
before using the sabre saw. Failure to followall instructionsmay resultin hazardous
red at on exposure, electric shock, fire and/or serious personal injury.
SAFETY PRECAUTIONS FOR LASER
This CRAFTSMAN PROFESSIONAL Sabre Saw has a built-inlaser light. The lasar isa
Class Ilia and emits output power of a maximum 2.5roW and 650nm wavelengths.These
lasers do not normally present an optical hazard. However, DO NOT stare at the beam
because itcan cause flash blindness.
on.our, ,
where the laser light isemitted bythe saw. ALWAYS BE _ ==,
AWARE of itslocationwhen using the sabre saw. ALWAYS
MAKE SURE that any bystanders in the vicinity of use are
made aware of the dangers of looking directly intothe laser.
Iz,
iZ]__WARNING! LASER LIGHT. LASER RADIATION. Avoid Direct Eye Exposure.
! DO NOT stare into beam. Only turn laser beam on when the sabre saw ison the
work piece. Class Ilia laser.
L_WARNING: Use of controls, adjustments or performance of procedures other
than those specified in this manual may resultin hazardous radiation exposure.
/_WARNING: The use ofopticalinstrumentswiththisproductwillincreaseeye hazard.
1.The tinted glasses that were included willenhance the laser light in bright light
conditions,DO NOT wear these glassesiftheyinterferewiththe safe operationofthis saw.
2. NEVER aim the beam at any person or object other than the workpieos.
3. The laser beam can be harmful tothe eyes. ALWAYS avoid direct eye exposure.
DO NOT look directly intothe laser beam outputaperture during operation,
4, The laser on the sabre saw is not a toy.ALWAYS keep out of the reach of children.The
laser light emitted from this device SHOULD NEVER be directed towards any person
for any reason.
5. ALWAYS be sure the laser beam is aimed at a sturdy workpiece (such as wood or
roughcoated surfaces) that does not have a reflective surface,
6. DO NOT use on surfaces such as sheet steel that have a shiny, reflective surface.The
shiny surface could reflect the beam back at the operator.
7. ALWAYS be aware that laser light reflected off of a mirroror any other reflective
surfaces can also be dangerous.
/_CAUTION: ALWAYS follow onlythe instructionscontained in this manual when I
usingthis laser.Use of thisfeature in any manner otherthan what appears inthis manual
I
may resultin a hazardous radiation exposure.
3
8. DO NOT attempt to modifythe performance of this laser device in any way.This may
resultin a dangerous exposure to laser radiation.
9. For further information regarding lasers, refer to ANSI - Z136.1 The STANDARD FOR
THE SAFE USE OF LASERS, available from the Laser Institute ofAmedca
(407) 380-1553.
Z_WARNING: BE SURE to read and understand all instructionsin this manual I
before using the sabre saw. Failureto follow all instructionsmay result in hazardous
Iradiation exposure, electric shock, fire and/or serous personal injury.
SAVE THESE INSTRUCTIONSI
READ ALL INSTRUCTIONSI
WORK AREA SAFETY
1. ALWAYS keep your work area clean and well lit.Cluttered benches and dark areas
inviteaccidents.
2. DO NOT operate power tools in explosive atmospheres, such as in the presence of
flammable liquids,gases, or dust. Power tools create sparks which may ignitethe
dust or fumes.
3. ALWAYS keep bystanders, children and visitors away while operating a power tool.
Distra_ons can cause you to lose control.
ELECTRICAL SAFETY
I. Double insulated toolsare equipped with a polarized plug (one blade iswider than
the other.) This plug will fit in a poladzed outlet onlyone way. Ifthe plug does not fit
fully in the outlet, reveres the plug. If itstilldoes not fit, contact a qualified electdolan
to install a polarized outlet. Do not change the plug in any way.
2. Double insulation[] eliminates the need for the three-wire grounded powercord and
grounded power supply system. Applicable onlyto Class II (double insulated) tools.
3. Before plugging in the tool, BE SURE that the outlet voltage supplied is withinthe
voltage marked on the tool's data plate. DO NOT usa "AC only" rated toolswith a DC
power supply.
4. ALWAYS avoid body contact with grounded surfaces, such as pipes, radiators, ranges
and refrigerators,There is an increased dsk of electdc shock ifyour bodyis grounded.
5. Ifoperating the power tool in damp locationsis unavoidable, ALWAYS use a Ground
FaultCircuit Interrupter to supply power toyour tool. ALWAYS wear electrician's rubber
gloves and footwear in damp conditions.
6. DO NOT expose power tools to rainor wet conditions.Water entedng a powertool will
increase the dsk of electric shock.
7. DO NOT abuse the cord. NEVER use the cord to carry the tools or pullthe plug from
the outlet. Keep cord away from heat, oil, sharp edges or moving parts, Replace
damaged cords immediately. Damaged cords increase the dsk ofelectdc shock.
8. When operating a power tool outside,ALWAYS use an outdoor extension cord marked
"W-A"or "W". These cordsare rated for outdooruseand reducethe risk ofelectricshock.
NOTE: The extension cord must have adequate wire size AWG (American Wire Gauge)
for safe, efficient use. Smaller gauge wires have greater capacity (16 gauge wire has
more capacity than 18 gauge wire).
4
SAFETY SYMBOLS
The purpose ofsafetysymbolsis to attractyourattention topossibledangers.The safety
symbols,andthe explanationswiththem,deserveyourcarefulattentionand understanding.
The safetywarningsDO NOT bythemselveseliminateanydanger.The instructionsand
warningstheygiveare no substitutesfor properaccidentpreventionmeasures.
SYMBOL MEANING
//_ SAFETY ALERT SYMBOL: Indicatesdanger,warningorcaution.
Maybe usedinconjunctionwithothersymbolsor pictographs.
Li_ DANGER: Failureto obeya safetywarningwillresultinseriousinjury
toyourselfor toothers.Alwaysfollowthesafetyprecautionsto reduce
the riskoffire, electricshockand personalinjury.
Z_ WARNING: Failuretoobeya safetywarningcanresultinserious
injuryto yourselforto others.Alwaysfollow thesafetyprecautionsto
reducetheriskoffire,electricshockand personalinjury.
CAUTION: Failureto obeya safetywarningmay resultin property
damageor personalinjurytoyourselfortoothers. Alwaysfollow the
safetyprecautionsto reducetheriskoffire, electricshockand
personalinjury.
NOTE: Advisesyouofioformation or instructions vitaltothe
operationor maintenanceofthe equipment.
PERSONAL SAFETY
1.ALWAYSstayalert, watchwhatyouare doingand usecommonsensewhenoperatinga power
tool.DO NOTusetoolwhiletiredor underthe influenceofdrugs,alcohol or medication.A
momentofinattentionwhileoperatingpowertoolsmayresultinseriouspersonalinjury.
2.ALWAYSdressproperly.DO NOT wear looseclothingor jewelry.Pullbacklonghair. Keepyour
hair,clothingand glovesawayfrom movingparts.Looseclothes,jewelryor longhaircan be
caughtinmovingparts.
3.ALWAYSavoidaccidentalstarting.BE SURE switchisinthe "Off"positionbeforepluggingin.
DO NOT carrytoolswithyourfinger on theswitch. Carryingtoolswithyourfinger on theswitch
or pluggingin toolsthathave theswitchin the "On' positioninvitesaccidents,
4.ALWAYSremoveadjustingkeysor wrenchesbeforeturningthe tool'On'. Awrenchor a key
thatisleftattachedto a rotatingpart ofthetoolmay resultinpersonalinjury.
5. DO NOT overreach.ALWAYS keepproperfootingand balanceat alltimes.Properfooting and
balanceenablesbettercontrolofthetoolin unexpectedsituations.
6.ALWAYS usesafetyequipment.Alwaysweareye protection.
TOOL USE AND CARE SAFETY
1.ALWAYSuseclampsorotherpracticalwaystosecureandsupporttheworkpiecetoa stable
platform.Holding the workby handor agai_t yourbody is unstableand mayLeadto Lossof
control.
2. DO NOT force tool. Use thecorrecttool and blade for yourapplication.The correcttooland
blade will do the job better andsafer at the ratefor which it is designed.
S
SAFETY RULES FOR SABRE SAWS cent.
5.ALWAYShold tool by insulated gripping surfaceswhen performing an eperation
wherethecuttingtoolmaycontacthiddenwiringor itsowncord.Contactwitha
'live" wirewiltmaketheexposedmetal partsofthetool"live"and shocktheoperator.
6.ALWAYSuseblades thathavethecorrectsizeand shape, Bladesthatdo not match
themountinghardware ofthesaw willrunerraticallyandwillcauselossof control.
7.ALWAYSBE SURE thatall adjustingscrewsand theblade holderare fastened
tightlyBEFORE makinga cut.Looseadjusting screwscancausethetoolto slip
and loss ofcontrolmay result.
ADDITIONAL RULES FOR SAFE OPERATION
z_WARNING: BE SURE to read and understandall instructionsinthis manual before
using the sabre saw. Failureto follow all instructionsmay resultin hazardousradiation
exposure,e ectrc shock,f reand/orseriouspersonalinjury.
1. Know your power tool. Read operater's manual carefully,Learnthe applications and
limitations, as well as the specificpotential hazards related to this tool, Following this
rule will reduce the risk of electric shock,fire or serious injury.
2. ALWAYS wear safety glasses or eye shields when using this saw. Everyday eyeglasses
have only impact-resistant lenses; they are NOT safety glasses. Following this rule will
reduce the risk of serious personal injury.
3. ALWAYS protect your lungs. Wear a face mask or dust mask if the operation is dusty.
Following this rule will reduce the risk of serious personal injury.
4. ALWAYS protect your hearing. Wear hearing protection during extended periods of
operation. Following this rule will reduce the risk of serious personal injury.
5. ALWAYS inspect the tool cords periodically and if damaged have them repaired at your
nearest Sears Service Center or other Authorized Service Facility. ALWAYS be aware
of the cord location. Following this rule will reduce the risk of electric shock or fire.
6. ALWAYS check for damaged parts. Before further use ef the tool, a guard or other part
that is damaged should be carefully checked to determine if it will operate properly and
perform its intended function. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the tool's operation. A guard or
other part that is damaged should be properly repaired or replaced at a Sears Service
Center. Following this rule will reduce the risk of electric shock, fire or serious injury.
7. DO NOT abuse the cord. NEVER use the cordto carry the tool or pull the plug
from the outlet. Keep cord away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Damaged cords increase the risk of
electric shock. Following this rule will reduce the risk of electric shocker fire.
7
ADDITIONAL RULES FOR SAFE OPERATION cent,
8. ALWAYS make sure that your extensioncord is in goodcondition. When
using an extensioncord be sure to use one that is heavy enoughto carry the
currentthatyourtoolwilldraw.Awire gauge(AWG) ofat least14 isrecommended
for an extensioncord25 feet or lessin length.When workingoutdoors,ALWAYS
use an extensioncordthat issuitable foroutdoor use.The cord'sjacketwillbe
marked WA. Smaller gauge wires, have greater capacity (16 gauge wire has
more capacity than 18 gauge wire).An undersizedcordwillcause a drop in line
voltage, resultingin loss of powerand overheating.
9. ALWAYS Inspect and removeall nailsfromlumber beforesawing.Followingthis
rule willreduce the risk ofseriouspersonal injury.
10. DO NOT use the toolwhiletiredor under the influenceof drugs,alcoholor any
medication. Followingthis rule willreducethe riskof electricshock,fire or
serious personal injury.
11. SAVE THESE INSTRUCTIONS. Refer to them frequently and use themto
instructothers who may use thistool. Ifsomeone borrows thistool, make sure
they have these instructionsalso.
./_WARNING: The operationof any sabre saw can
resultin foreign objectsbeing thrown into your eyes,
whichcan resultin severe eye damage. Beforebeginning
power tooloperation, ALWAYS wear safety gogglesor
safety glasses with side shield and a full face shield
when needed. We recommendA Wide Vision Safety
Mask for use over eyeglasses or standard safety glasses
wRhside shield, available at Sears Retail Stores.
Z_WARNING: Some dust particles created by powersanding, sawing, grinding,
drillingand otherconstructionjobscontainschemicals knowntocause cancer,birth
defectsor other reproductiveharm. Some examples ofthese chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cementand other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending upon how often you do this type of
work. To reduce your exposure to these chemicals:
Work in a wen-ventilated area.
•Work with approved safety equipment, such as those dust masks that are
specially designed to filter out microscopic particles.
8
The label on your tool may include the following symbols.
V..................................................... Volts
A.................................................... Amperes
Hz.................................................. Hertz
W................................................... Watts
min................................................ Minutes
_, .................................................. Alternating current
no................................................. No-load speed
[] ................................................... Class II construction
RPM .............................................. Revolutions or Strokes per minute
/'lk .......................................... Indicates danger, warning or caution.
It means attention! Your safety is involved.
IMPORTANT! READ ALL INSTRUCTIONS
UNPACKING
Your sabre saw has been shippedcompletelyassembled as a barrel sabre saw,except for
the saw blade and top handle which are packed unassembled. Inspect the tool carefully to
make sure that no breakage or damage has occurred during shipping. If any parts are
damaged or missing, return the sabre saw to your nearest Sears Service Center to have
it replaced.
Z_ WARNING: If any parts are missing, DO NOT operate this tool until the missing
parts are replaced.Failureto do socoud resut in possibleserious personal injury.
Z_WARNING: Yoursabre saw shouldNEVER beconnected to a power sourcewhen
you are assemblingparts, makingadjustments,installingor removingblades, cleaningor
when itis not in use. Disconnectingthe toolwillpreventaccidentalstarting that could
cause serious personal injury.
Before attemptingto use anytool, be sure to familiarize yourself with all the operating
features and safety instructions.
9
KNOWYOUR SABRE SAW (See Fig.1 & Fig.2)
Yoursabre saw has many built-inconveniencefeaturesforfast,efficientcutting,These
features includethe laser beam thatprojectsa lineoflightalongthe cuttinglinefor accurate
cutting.It has scrollingfeature thatallowstheblade tobe rotated360°, idealfor cuttingcurves
and detailed work.The saw's 2-in-1 soft-griptop handles allow you toguide thesaw withthe
"top handle"attachedor to guidethe saw withthe "barrelgrip"for lowcenterof gravity
precision,givingyou a choiceof grip locationsto matchthejob application.
ScrollingControl
Flg. 1
Decorlid
Push-onswitch Vadablespeeddial
Laser/LED
aperture
Blade
guard
bladechange
Locking
reoge
guide
Blade! Angle
_.,ale
Orlblt/Scrolling
lever
- Base plate
Vaouum_owerknob
Input
Laser Diode Type
Laser Class
No load Speed
Rating
Cutting angle range
Cutting depth in wood
Cutting depth in steel
5 Amps
Red Laser Diode 650rim
Class Ilia, power output <2,5 mW
800-3000 RPM
120 volts, 60Hz AC
0-45° left and right
3 3/sin. (85mm)
1/4in.(6mm)
10
/'1",CAUTION! The blade guidesupportsthe blade when cutting and must at all times I
restagainstthe back edge ofthe blade exceptwhen inthe scrollingmode. Itshouldrotate
I
free y.
TURN POWER "ON-OFF" WHEN USING
AS A BARREL GRIP SABRE SAW (Fig. 3)
1.Connect the powercord ofyour saw to a
standard householdpoweroutlet.
2,Turn yoursaw 'ON' byslidingthe "ON-OFF"
switchforward untilit'clicks' into the start
position (Fig. 3).
3.To turn power "OFF", press in on the rear
section of the "ON-OFF" switchto stop
the tool.
Fig. 4 Fig. S
Metal
top
ATTACHING TOP HANDLE ONTO SABRE SAW (Figs. 4, 5)
Remove the "tophandle attaching plate"from the rear top ofthe barrel(Fig. 4)
byslidingthe "plate" completelyoff the saw's motorhousingin the directionof the arrow.
Guide the metal attachingplate located in the insidefront of the "top" handle towardthe slot
located in the front of the sabre saw just beneath the scrolling knob (Fig. 5). At the
same time, align and slide the rear bottom of the "top" handle into the attaching compartment
which had been covered by the attaching plate (Fig. 4) that you removed earlier. When
sliding the "top" handle onto the attaching plate compartment, hold down the handle-release
buttons until "top" handle snaps and locks into place (Fig. 5),
11
TURN POWER ON-OFFWHEN USING AS ATOP HANDLE GRIP SABRE SAW (Fig. 6)
1.Connectthepowercordofyoursaw
toa standardhouseholdpoweroutlet. Fig, 6
2. Startthetoolby squeezingthe "ON-OFF"
triggerswitch(C) (Fig. 6).
3. Release thetriggerswitchtostop thetool.
4. Ifyou pressin on eithersideof the lock-on
button(locatedon bothsidesofthe top
handle (D) whilethetriggerswitchis
depressed,thetriggerswitchremains in
the "locked-on"operatingposition. This
feature isconvenientforcontinuous
sawingapplications.
5.The lock-onbuttonallowsthe operatorto
keepthe sabre saw motorrunningwithout
continuouslyholdingthetriggerswitch.
6.To releasethe lock-onbutton,press and release the triggerswitch.
I Z_ CAUTION: DO NOT let familiarity withyour saw make youcareless.Rememberthat a I
I
carelessfractionof a secondis sufficienttocausesevereinjury.
I
Z_WARNING: I .....
f the LOCK-ON button s contnuously beingdepressed, the tngger
cannotbe released.
NOTE: Determinethe optimumspeed forcuttingyourworkplaceby making a trial cut in a
scrap piece of material.Your experiencewilldeterminethebest resultsfora particular
application. However, as a general rule, use slower speed for harder, denser materials
and faster speed for soft materials.
ADJUSTING THE CUTTING SPEED WITH THE VARIABLE SPEED DIAL (Fig. 7)
The variablespeed featureof thissabre saw
enhancesthecuttingperformanceofyoursaw
and savesthe bladefrom unduewear.
1.The variablespeed dialis usedto adjust
the speedof the blade.
2.Turnthe dial to increaseor decrease the
speed of the blade (Fig. 7).
3. Position'1'selectstheslowestbladespeed,
position'6' selectsthefastestblade speed.
Adjustblade speed for optimumperformance.
NOTE: Determine theoptimumspeed for
cuttingyourworkpieceby makinga trialcut
ina scrappiece ofthe material.
Fig. 7
12
Z_WARNING! Failureto unplug the saw
from the power sourcewhenassembling parts, I
makingadjustmentsor changingblades could
resultin accidental starting causingpossible
seriousinjury.
TOOL-LESS BLADE
INSTALLATION (Fig. 6, 0)
The tool-lessbladechangecontrolallows
youto removeand replacethesaw blade
quickly and easilywithoutthe useofadditional
tools.
1.Place your fingeron the lower edge of the
see-throughblade guard and pull forward
until it locks in place (Fig. 8).
2. Slide the tool-less blade-change cover up,
then insert the blade into the slot of tool-less
blade change holder (Fig. g).
3. Release the tool-less blade-change cover to
lock the blade in place.
4. Pull down on the blade to be sure the blade is
securelylockedin place. Blade teethshould
be pointing forward and down.
NOTE: For use with both 'T' & 'U' shankedblades.
I FIg. 8
Fig. 9
REMOVING THE BLADE (Fig. 8, 9)
1.Unplug the sabre saw.
z_WARNING: Failureto unplugthe saw could result inaccidental starting
causing possibleserious personal injury.
2. Followsteps1 through3 ontool-lessblade installation(above).
3. Carefullyremovethe blade.
•/_ WARNING: ALWAYS CLAMP WORKPIECE. Failuretoclamp workpiececouldresult
in workpiecebeingthrownor kickedbackcausingseriouspersonalinjury.
I
13
TURNTHE LASER LIGHT "ON/OFF' (Fig. 10)
Your sabre saw has a built-in laser light.
To activate laser light, plug inyour sabre saw.
SAFETY PRECAUTIONS FOR LASER
This saw has a built-in laser light. The laser isa
Class Ilia and emits output power of a maximum
2.5roW and 650nm wavelengths.These lasers do not
normally present an optical hazard. However,
DO NOT stare at the beam because itcan cause
flash blindness.
IMPORTANT: The following label is on your saw.
It indicates where the laser light isemitted by the saw. ALWAYS BE AWARE of its location
when using the saw,ALWAYS MAKE SURE that any bystanders in the vicinityof use are
made aware of the dangers of lookingdirectlyintothe laser.
Z_WARNING[ LASER LIGHT. LASER RADIATION. Avoid Direct Eye Exposure.
Do NotStare intobeam.Onlyturnlaserbeamonwhen toolisonthe workplace.Class ilia.
Z_CAUTION: The tinted glasses thatwere includedwill enhance the laser light in bright
lightconditions.DO NOT wear these glasses ifthey interferewith the safe operationof
ths saw.
1.Move the LASER/LED switchto the "LASER LINE" position.The laser lightwillbe
projectedout from the laser aperture (See Fig. 10). Use the laser lineas cuttingline
guide by focusing iton a fixed "target" and following its path.
2. To turnoff the laser light, move the LASER / LED switch tothe "OFF" position.
TURN THE LED WORK LIGHT "ON/OFF" (Fig. 10)
Yoursabre saw has a built-in LED work light (See Fig. 10) for illuminatingthe cutting area.
To activatethe LED work light,plug inyour sabre saw.
1. Move the LASER/LED switch tothe "LED" position.The LED lamp willcome on.
2. To turnoff the LED work light, move the LASER / LED switchto the "OFF" position.
14
ORBITAL ACTION
ORBIT CONTROL LEVER (Fig. 11)
This saw has an orbitalcontrol
that allows you to choose the best
cuttingaction for your material.
Simplyturn the leverto the position
you need for the type of cutyou
are making.
To increase orbit action,turn the
lever to a higher setting.To decrease
orbital action turn the lever to a lower setting.
When minimal splintering desired, we recommend using the "Smooth" position.
1. SCROLLING in all Materials allows manual 360° rotation of the blade using the
scrollingknob.
2. SMOOTH for cutting mildsteel/ soft materials / all materials with normal up and down
blade motionwith minimal splintering.
3. LOW for cutting mostmetal.
4. MEDIUM for cutting plastics,and hardwoods.
5. FAST for maximum orbital actionand faster cuttingin plywoodand softwoods.
Choose the scrollingor smooth cut positions for normal up and down motion
(see Position 1 and 2).
Choose the low or medium cut positions for orbital action for cutting metal, plastic, and
hardwoods (see Position 3 and 4).
Choose the fast cut position for maximum orbital action that will provide faster, more
aggressive cutting in softer materials (see Position 5.
PositionI
SCROLLING
In
all materials
Position2
Smooth
for
reduced
splintering
In all
materials
Positions3,4
Low
for metal
Medium
_)r
)lastlcs,
_ardwoods
Position5
Fast for
maximum
and soft
woods
NOTE: In order to reach fullorbitalaction, the blade MUST BE FACING STRAIGHT
FORWARD and the backof the blade must rest in the grooveof the guide roller.The foot
must be all the way in the forward position.Orbital action is notobservable when the saw
isfree-running. The saw mustbe cuttingfor orbitalactionto occur.The speed of cut is
easier to see in thickermaterials.
15
ORBIT CONTROL LEVER cont.
SCROLLING CONTROL FEATURE (Fig.12)
Choose the scrollingpositionfor normal up and down motion (see Position 1),
Position1
SCROLLING
in
all rnaterlals
The scrollingfeature allows the blade to be rotated 360°. It is ideal forcutting curves and
detailed work.
1.To engage the scrolling function,move the Orbit/Scrolling lever to the SCROLLING
position,see Fig. 11, page 15.
2. Grasp the scrollingcontrolknob(Fig. 12).
3.The scrollingcontrolknobcan be rotated360 =to the leftor rightwhile guidingthe saw to
follow intricate cuttinglines.
NOTE: The blade can be locked in any scrollingposition within 360° by switchingthe
Orbit/Scrolling lever to the "SMOOTH" position.
IMPORTANT: When you are manually scroll cutting ALWAYS hold the saw handle in one
hand and rotate the scrollingknob withyour other hand.
I /KCAUTION: Excessive side pressure tothe blade could break the blade whichcould Idamage the material being cut.
I
NOTE: When scroll cutting intricate designs, we recommend that you use a scroll
cutting blade.
Z_.WARNING: To avoid accidents, ALWAYS disconnect the tool from the power source
BEFORE making any adjustments or attaching accessories.
16
WARNING: The use of attachments or accessories that are not recommended
mightbe dangerous.
2-WAY SAWDUST REMOVAL
Yoursabre saw isequipped witha 2-way (vacuum and blower) sawdust removalsystem.
Use the detachable vacuum adapter (dust port) shown in (Fig. 13) for removingdustand
chipsfrom the immediate work space to helpkeep the cuttingline clear.
1.Switch the Vacuum/Blower knob(Fig. 14) to the "VACUUM" position and connectthe
sabre saw through the adapter to a standard shop vacuum (sold separately) for
vacuuming sawdust, metal and plastic chips.
2. Switch the Vacuum/Blower knob to the "BLOWER" position to blow sawdust, metal
and plastic chips away from the cutting area.
Fig.13
GENERAL CUTTING TIPS
1. Place the best sideof the material face down and secure itin a benchvise or clamp it
down.
2. Draw your cuttinglinesor designson the side facing you.
3. Place frontedge of saw foot on the material tobe cutand line up the bladewithyour
cutting line.
4. Hold saw firmly and turn iton.
5. Press down (to keepsaw foot flat againstthe workpiece) as you slowlypushthe saw in
the directionof the cut.
6. Gradually buildup the bladespeed, cuttingas close to the lineas possible(unlessyou
want to leave enough room forfinishedsanding).
7. As you cut, you may need to reposition the vise or clamps to keepthe workpieoestable.
8. DO NOT force the saw because the blade teeth may rub and wear withoutcutting
which may result in breakingthe blade.
9. ALWAYS let the saw do mostof the work.
10. ALWAYS cutslowlywhen following curves, sothe b_adecan cut throughcrossgrain.
This will providean accurate cutand willpreventthe blade from wandering.
17
CUTTING METAL
When cutting metal ALWAYS clamp downthe metalworkpiece. Be extremely carefulto
move the saw very slowlyas you cut. Use slowerspeeds (Position1,2 or 3 on the Variable
Speed Dial). DO NOT twist, bendor force the blade. If the saw jumpsor bouncesas you cut,
change to a blade with finerteeth. Ifthe blade beginsto clogwhen cuttingsoftmetal, change
to a blade with coarser teeth.
For easier cutting, lubricatethe blade with a stickof cuttingwax (if available) or cuttingoil
when cutting steel. Thin metal should be sandwiched between two pieces of wood or
tightly clamped on a single piece of wood (wood on top of the metal). Draw the cut lines or
design on the top piece of wood.
When cutting aluminum extrusion or angle iron, clamp the work in a bench vise and saw
close to the vise jaws.
When sawing tubing with a diameter larger than the blade isdeep, cutthrough the wall of
the tubing and then insert the blade into the cut, rotating the tube as you saw.
1.When cutting metals, a suitable cooling / cutting oil must be used.
2. Spread the oil onto the blade or workpiece at regular intervals during cutting in order to
reduce wear or overheating the blade.
Z_ WARNING: To avoidaccidents, ALWAYS disconnect the tool from the power source
BEFORE making any adjustments or attaching accessories.
,/K WARNING: The use of attachments or accessories that are not recommended
might be dangerous.
I
CUTTING WITH A STRAIGHTEDGE (Fig. 15)
1.ALWAYS use a rough-cut blade whenever
possible.
2. Mark the line-of-cut,then positionthe
straightedgeparallel tocut lineand at the
same distanceas between the blade and
the side edge of the saw foot.
OR
3. Mark the side edge of the saw foot and then
clamp the straightedgeon the mark and
parallelto the cut.
4. As you cut, keepthe saw foot edge flush
againstthe straightedge and flat on the
workpiece.
18
I Z_ WARNING: To avoidaccidents, ALWAYS disconnectthe toolfrom the power sourceBEFORE makingany adjustmentsor attachingaccessories.
Z_ WARNING; DO NOT letfamiliarity with yoursaw make you careless, Remember
that a careless fraction of a secondis sufficientto cause severe injury.
Z_ WARNING! ALWAYS wear safetygoggles or safety glasseswhen operatingthis tool.
PLUNGE CUTTING (Fig. 16)
Plunge cuttingis usefuland time-savingfor making roughopenings in softmaterials. It
makes itunnecessary to drilla holefor an insideor pocket cut.
1. Draw linesfor the opening.
2. Hold saw firmly and tiltitforward sothe toe
of the saw foot restson theworkpiece.
3. MAKE SURE thatthe blade iswell clear of
the workpiece.
4. Startthe saw and then graduallylowerthe blade.
5.When the blade touchesthe workpiece,
continuepressingdownon the toe ofthe
saw foot.
6. Slowlypivotthesaw likea hinge untilthe blade
cuts throughand the foot rests flat on the
workpiece.
7.Then begin sawing on the cut line.
NOTE" DO NOT use a scrollblade for plunger cutting.
IMPORTANT: DO NOT try toplunge cut intohardmaterials, such as steel.
TO MAKE SHARP CORNERS
1. Cut up tothe corner,then back up slightlybeforerounding the corner.
2. After the opening is complete, go back to each cornerand cutitfrom the oppositedirection
to squareit off.
19
TO ADJUST BASE PLATE FOR BEVEL CUTTING (Figs. 17, 18)
I _ CAUTION: To prevent damage to the tool when angle or bevel cutting,the scroll
mechanism MUST BE locked in place withthe cuttingedge of the bladefacing the front
of the tool.
1.To adjustthe cutting angle, first turnthe tool upside down and loosen the hex screwthat
secures the blade guide assembly located on the underside of the tool using the hex key
provided (Fig. 17).
2. Loosen the hex screwsecuring the base plate. Move the base plate slightlyforward and
tilt itto the required angle between 0° and 45° using the scale marked on the base
bracket.The base plate has indents at 0°, =L-45° for easy angle setting.
3.Slide the blade guideassembly until the blade guide restsagainst the back edge of the blade.
4. Re-tighten the hex screws.For accurate work, it is necessary to make a trial cut, measure
the work and reset the angle until the correct setting is achieved.
Fig.17
Z_ WARNING: To avoidaccidents,ALWAYSdisconnect the tool from the power source I
BEFORE making anyadjustmentsor attaching accessories.
I
I Z_ WARNING: DO NOT letfamiliaritywithyoursaw makeyou careless.Rememberthata
carelessfractionofa secondissufficientto causesevereinjury.
,/_ WARNING:The useof attachmentsoraccessoriesthatarenotrecommendedcouldbedangerous.
20
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