Lasermate LM-5.5 User manual

Brand
Lasermate
Model
LM-5.5
Type
User manual
1
LM-5.5 Operator Manual
Issue 5 January 2012 LM-5.5 Operator Manual
Table of Contents
1 Introduction ..................................................................... 2
1.1 Pictograms ................................................................2
1.2 Notes on Use of this Handbook ....................................3
2 Safety Notes ..................................................................... 3
2.1 General Safety Notes..................................................4
2.2 End of Life ................................................................5
3 TechnicalSpecications .................................................... 7
3.1 Machine Rating Sheet .................................................7
 3.2MachineSpecication .................................................8
4 Machine Layout Guide ....................................................... 10
4.1 Description of Machine ...............................................10
5 PartsIdentication ........................................................... 11
6 Control Panel .................................................................... 12
7 Operating Overview .......................................................... 13
8 Set Up ............................................................................... 14
8.1 Loading the Paper Hopper ........................................14
8.2 Setting the Fold Plates .............................................14
8.2.1 Fold Plate 1 ......................................................14
8.2.2 Fold Plate 2 ......................................................15
8.2.3 Using V-folds ....................................................15
8.2.4 Fold Options .....................................................16
9 Double Document Calibration ........................................... 18
10 Handfeed .......................................................................... 18
11 Operator Maintenance ...................................................... 19
11.1 Cleaning the Fold and Seal Rollers ...........................19
11.2 Cleaning the Sensors .............................................21
11.3 Clearing Paper Jams ..............................................22
12 Supervisor Mode ............................................................... 24
13 Operator’s Troubleshooting Guide .................................... 25
14 Error/Status Messages ..................................................... 26
2LM-5.5 Operator Manual Issue 5 January 2012
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1. INTRODUCTION
With this pressure sealer you have an advanced, medium-volume pressure sealing machine.
Two sets of fold rollers provide secure sealing on all edges and its ease of operation makes
ittheidealcomplementtothesmall-ofceenvironment.
In order to ensure the long usage of this machine and its components, and
above all the safe use of the machine, you must read and adhere to the
operating instructions and safety notes. Always be aware of all warnings and
notes that are mounted or noted on the machine itself.
All persons entrusted with the handling of this machine must also be familiar with
the operating manual.
Save this handbook carefully, so that the information it contains may be available
at all times.
1.1 Pictograms
General Warnings
Warning of danger from electricity or electrical shock
Information / Note indicating important information regarding the
handling of the machine.
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LM-5.5 Operator Manual
Issue 5 January 2012 LM-5.5 Operator Manual
1.2 Notes on the Use of this Handbook
This document contains all general information and explanatory text necessary in order to
be able to carry out the operation of the machine.
When some action is expected from the operator, this will always be explicitly stated, and
where relevant, accompanied by an illustration or graphic.
Always read through each step, so that you will obtain all of the necessary information. Do
not anticipate what you believe will follow in the handbook: It will prevent you from making
mistakes!
Chronology and Reference
This handbook is structured chronologically, and therefore ordered sequentially
for the operationally ready machine. It assumes that the machine has been installed in the
correct environment by an Authorized Service Engineer and that the operator or his or her
supervisor has had a degree of operator training.
When you are unfamiliar with the machine, it is best to read through the handbook
from beginning to end. You will be guided step by step, and in this way you can
easily and quickly have the machine in operation.
If you are already familiar with the machine, it will make thing easy if you
use this handbook as a reference work.
2. SAFETY NOTES
For your own safety and the operating safety of the machine, read the following
notes carefully before starting your machine. Always be aware of all warnings and
notes that are mounted or noted on the machine itself. Save this handbook carefully, so that
the information it contains may be available at all times.
The machine is of advanced construction and reliable in operation.
Nevertheless, the device does present hazards when operated by untrained
personnel. The same applies to use that is inappropriate and not in keeping with its
intended purpose.
In not adhering to this handbook, there is the danger of
• an electrical shock,
• injuries from the intake at the rotating rollers,
• damage to the machine.
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LM-5.5 Operator Manual
2.1 General safety notes
Caution!
Please, read these notes with care.
Save these instructions for later use.
All notes and warnings found on the machine are to be followed.
Important! The machine must be installed on a suitably strong
surface. The machine is very heavy and must not be installed on a
lightweight desk or surface.
The machine may only be connected to a voltage of 115V/60 Hz.
The mains plug may only be connected with a socket having an installed
protective contact. The protective effect will be compromised by the use of
an extension line without a protective grounding conductor. All interruptions
of the protective grounding conductor, within or outside of the machine,
are prohibited. The device is double pole fused! When fuse failure occurs,
electrical machine parts can still carry voltage. When making the connection
to the mains power, be aware of the connection values on the nameplate.
Inspect the voltage setting on the device’s power input. Run the power cable
so that no-one may trip over them. Do not place any objects upon the power
cable. When the machine is not in use over a long period of time, it should be
disconnected from the power supply. In this way, damage would be prevented
in the event of excess voltage. Protect the device from moisture. When
moisture enters the machine, there is the danger of electrical shock. Never
open the machine except the operator covers. For reasons of electrical safety,
the machine may only be opened by authorized Service Agents.
Never reach into the machine when it is running! This could only occur if a
safety interlock were to fail.
The danger of injuries exists, through pulling in and crushing on the rotating
rollers. In addition, keep long hair and parts of loose clothing far from the
machine in operation. If a safety interlock fails, your Service Agent must
be contacted immediately!
In order to prevent damage to the machine, only factory authorized accessory
parts should be used.
Prior to cleaning the exterior of the machine, it should be disconnected from
the power supply. When cleaning the machine, do not use liquid or spray
cleaners, but only a cloth dampened with water.
When cleaning sensors use onlynon-ammableairdusters,eg.partnumber
E0070A.Othertypesmayuseammablepropellants,whichcouldresultinre
or explosion.
When excess toner can be seen building up on the sealer rollers, hand feeding
cleaner sheets, Part No. 810779, will remove the buildup.
In the following cases, the mains plug must be unplugged and the device left
for the authorized Service Agents:
• Whenthemainscableorplugiswornordamaged.
• Whenwaterorotherliquidhasenteredthedevice.
• Whenthedevicedoesnotfunctionproperly,inspiteof
following the instructions provided.
• Whenthedevicehasfallendownorthehousingis
damaged.
• Whentherearenoticeabledifferencesinthenormal
operation of the machine.
Installing
the
machine
Electrical
danger
Operating
Safety
Cleaning
the
machine
Cleaning
sensors
Cleaning
rollers
Allow
machine to
be checked
by Service
Agents
LM-5.5 Operator Manual
5
Issue 5 January 2012 LM-5.5 Operator Manual
Spare Parts When repair work is carried out, only original spare parts or spare parts
corresponding to the original parts may be used.
Repairs Do not disassemble the machine any further than is described in this
handbook. Other than the top cover, the opening of the machine by
unauthorized personnel is not permitted. Repairs may only be carried out
by an authorized Service Agent.
 Modicationisnotpermitted:
 Forsafetyreasons,yourownreworkingandmodicationsarenot
permitted.
Please contact your Service Agent, for all questions relating to service and
repair. In this way, you ensure the operational safety of your machine.
Important!
To stop the machine in an emergency,
strike the red knob next to the control panel.
Important!
The machine must be located on the mounting
table with at least 12” space all round.
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LM-5.5 Operator Manual
2.2 End of Life
The objectives of the European Community’s environment policy are, in particular, to pre-
serve, protect and improve the quality of the environment, protect human health and uti-
lise natural resources prudently and rationally. That policy is based on the precautionary
principle and principles that preventive action should be taken, that environmental damage
shouldasapriorityberectiedatsource.
Separate collection of waste is the precondition to ensure reuse and recycling of waste that
is generated at the disposal of electrical or electronic equipment and is necessary to achieve
the chosen level of protection of human health and the environment in the European Com-
munity.
More particularly, certain materials and components of waste electrical and electronic equip-
ment needs selective treatment as their injudicious handling or disposing of on or into land,
water or air would represent a major threat to the environment and human health.
In order to facilitate collection and treatment separated from normal domestic waste, elec-
trical and electronic equipment is marked with the following logo:
Do not mix with normal domestic waste.
Please use the subjoined return or
collection system dedicated to electrical
and electronical waste.
Equipment produced after August 13
2005
Not only are you by law not allowed to dispose of the waste equipment via other waste-
streams, but we encourage you to actively contribute to the success of such collection and
to the common good and better quality of life of present and future generations.
For more information on the correct disposal of this product please contact your local dealer.
7
LM-5.5 Operator Manual
Issue 5 January 2012 LM-5.5 Operator Manual
3. TECHNICAL SPECIFICATION
3.1 Machine rating sheet
1. CAUTION: In order to ensure correct safety and operation, this machine must
only be installed and maintained by an authorized Service Engineer.
2. CAUTION: Should any cover or safety interlock be damaged, the machine must
not be used until service repairs have been completed.
3. CAUTION: This machine must be earthed. The wire colours in the mains
power cord are:
Green: which must be connected to Earth (Ground).
White: which must be connected to Neutral.
Black: which must be connected to Live (Line).
4. CAUTION: This machine must not be used if the power cord becomes damaged.
It must be replaced with a similar power cord:
(Part No. 162-321).
5. CAUTION: Forcontinuedprotectionagainstriskofre,replacewithsametype
and rating of fuse. The fuse rating/type for this machine is :
T 5 A Amps 115Volts (Part No. 135-105UL).
6. Model Details:
Model Name: LM-5.5
Model Number: LM-5.5
Input Voltage: 115 Volts @ 60 Hz
Input current: 2.5 Amps
Sound Reading: 75dBA
(measured at a distance of 1 meter from the nearest cover and a height of 1.6
meters from the ground)
7. The use for this machine is for folding and pressure-sealing documents.
8. The weight of this machine is: 140lbs (unpackaged)
Lifting or handling must only be carried out by competent persons using appropriate
means.
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3.2 Machinespecications
Form Size:
Standard Lengths: 11”, 11.69”, 12” & 14”
Standard Widths: 8.27” & 8.5”
Fold Types:
Standard V-Fold: 8.5 x 11”
Standard C-Fold: 8.5 x 11”
Standard Z-Fold: 8.5 x 11”, 8.5 x 14”
Eccentric Z-Fold: 8.5 x 11” Form: Top Panel 4.25”, Mid Panel 4.25”,
Bottom Panel 2.5”
8.5 x 14” Form: Top Panel 5.25”, Mid Panel 5.25”,
Bottom Panel 3.5”
or 8.5 x 14” Form: Top Panel 5.5”, Mid Panel 5.5”,
Bottom Panel 3”
Return Envelope: 8.5 x 14” C-Fold: Panel sizes of 3.25”, 5.38”, 5.38”
8.5 x 14” Z-Fold: Equal panel sizes of 4.66”
Paper Weight:
24 or 28 lbs bond
Hopper Capacity:
Up to 350 sheets of 24 lbs bond
Output Tray Capacity:
Up to 225 mailers, 3-ply sealed of 24 lbs bond
Operating Speed:
Up to 5,500 fph (8.5 x 11”)
Volume:
Up to: 65,000 documents/month
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LM-5.5 Operator Manual
Issue 5 January 2012 LM-5.5 Operator Manual
Physical Dimensions:
Length: 23 ¾”, tray retracted
29 ¾”, tray extended
Width: 17.5”
Height: 18.5” to top of fold plate
footprint: 15” long x 17.5” wide
Weight: 140lbs
Electrical:
Voltage: 115V @ 60Hz
Current: 2.5A
Noise Level:
75dBA (Based on A4, Z-fold, 90gsm paper, measured at
1.6m height, 1m from nearest cover).
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LM-5.5 Operator Manual
4. MACHINE LAYOUT GUIDE
4.1 Description of machine
The function of the LM-5.5 Pressure Sealer
is to feed unfolded forms from a stack, fold
them either once or twice, seal the cohesive
edges and place them into a receiving tray.
Forms can be ‘C’, ‘Z’ or ‘V’ in standard fold,
or Eccentric ‘Z’, and also ‘C’ or ‘Z’ fold with
pressure seal return envelope. There is also a
handfeed facility to seal pre-folded forms; this
feature may also be used to seal a diverted
form. The output rate of the machine is 5500
pieces per hour.
Each time the machine is switched on it will
calibrate for double documents. Subsequently,
if more than one form is fed (eg. two together),
these will be diverted out of the slot at the rear
of the machine before reaching the sealing roll-
ers. The form used for calibration will also be
diverted in this way (which allows checking of
folds and ensures that only a single document
was fed). A calibration button on the control
panel is also provide to allow calibration to be
performed at any time, such as if the paper
size changes.
A jog function is provided, which operates the
machine in short ‘spurts’ in order to help clear
jammed forms through the paper path. A jam-
clearance lever is also included for stubborn
jams. A fault number (in the form ‘FLt nn’)
will appear on the control panel, and this will
be accompanied by a message describing the
fault, the description of which will be shown
scrolling on the display. These faults are also
shown in Section 14 of this document.
The display also indicates the forms count
when the machine is running, and the counter
may be reset to zero at any time, eg. when
starting a new job. Note that if the button is
pressed by mistake, the count can be recalled
by pressing the button again.
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LM-5.5 Operator Manual
Issue 5 January 2012 LM-5.5 Operator Manual
5. PARTS IDENTIFICATION
Shown below are the main areas of the LM-5.5 Pressure Sealer.
Fold plate 2
adjustor
Paper hopper
Fold plate 2
Button for fold
roller access
Fold plate 1
Control panel
Receiving tray
Fold plate 1
adjustor
Emergency
stop button
Latch for seal
roller access
12 LM-5.5 Operator Manual Issue 5 January 2012
LM-5.5 Operator Manual
6. CONTROL PANEL
Button/Item Description
Button/Item Function
Zero reset button: Sets the forms count on the display to zero.
(Press again to restore count).
Display: Indicates forms count, error messages,
assistance messages and error codes (see
Section 14 for fault code look-up table).
Calibration button: Calibrates a form for doubles detection and
ejects it in front of no.1 fold plate at the top
of the machine. Also used as a jog backward
button to clear paper jams (see Section 9).
Run Button: Starts the machine operating. Also used as a
handfeed button (see Section 10) and as a jog
forward button to clear paper jams (see Section
11.3).
Stop button: Stops the machine operating. Press once to stop
at the end of the current cycle.
Calibration/
jog back-
ward button
Zero reset
button
Display
Run/jog
forward
button
Stop button
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LM-5.5 Operator Manual
Issue 5 January 2012 LM-5.5 Operator Manual
7. OPERATING OVERVIEW
Shown below is an operating summary of the machine. Further details may be found in the
section indicated.
ACTION PAGE
7.1 Plug in the machine and switch on.
7.2 Load paper into the paper hopper. 14
7.3 Extend the receiving tray. This may be set
to accommodate the size of the folded form. n/a
7.4 Set the fold plates to the required positions. 14 & 15
7.5 Press the Run button to begin operating. Press 12
the Stop button to feed through the current
form and then stop.
Note: after the machine is switched on, 18
  therstdocumentfedwillbecalibratedfor
double document detection. This can then be
sealed using Handfeed mode. Calibration
can also be performed manually.
7.6 Whennished,switchoffthemachine.
IMPORTANT!
TO STOP THE MACHINE IN AN EMERGENCY, PRESS
THE RED BUTTON ON THE TOP OF THE SIDE
COVER NEXT TO THE CONTROL PANEL
14 LM-5.5 Operator Manual Issue 5 January 2012
LM-5.5 Operator Manual
8. SET UP
8.1 Loading the paper hopper
Fan a stack of forms (max. 350)
and align the edges.
Press down on the tray and load
the forms.
Ensure the leading edges
are fully contacting the
chassis.
Gently release the tray.
Adjust the width of the side
guides to give approx, 1/32"
clearance on
each side.
8.2 SETTING THE FOLD PLATES
There are 2 fold plates, allowing 'C' (or letter) fold or 'Z' (accordian) fold, either equal or ec-
centric. Fold plate 1 is located on top of the machine and fold plate 2 is located on the rear
face below it. If a single ('V') fold only is required, a no-fold guide is actuated for fold plate
1 (see section 8.2.3). See also section 8.2.4 for details on fold options.
8.2.1 Fold Plate 1
Loosen the knob and adjust
the stop so that the top edge
of the backstop plate aligns
with the scale measurement
of the 1st. fold length (see
section 8.2.4). Retighten the
knob.
Scale (inches
or cm)
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LM-5.5 Operator Manual
Issue 5 January 2012 LM-5.5 Operator Manual
8.2.2 Fold Plate 2
8.2.3 Using V-folds
If a single (V) fold is being used, the no-fold guide must be brought into position by use of a
sliding knob inside the machine. See also section 8.2.4 for fold options.
Loosen the knob and adjust the
stop so that the bottom edge of
the backstop plate aligns with the
scale measurement of the 2nd.
fold length (see section 8.2.4).
Retighten the knob.
Scale (inches
or cm)
Press down on the button and
hinge the cover open.
Slacken the knob and slide it fully
downwards to the ‘V’ position.
Retighten the knob and close the
cover
After closing the cover, ensure
it is fully latched and the button
is ush.
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LM-5.5 Operator Manual
8.2.4 Fold Options
Indicated below are the three types of folds that may be used. Use the arrow as a guide
to which way the paper should be stacked on the tray; normally the address will be on the
same side and at the same end as the arrow. Use the ruler on fold plate 1 for measuring the
folds.
See also see the following page for a list of frequently used form sizes.
‘C’ Fold
‘Z’ Fold
‘V’ Fold
17
LM-5.5 Operator Manual
Frequently used Form Sizes
The list shown below indicates the Fold Plate settings for some typical folded forms.
Notes:
1. Forms feed from Top of stack by Friction. First fold is Up the top fold plate. Second fold is Down the
bottom fold plate. There is No nesting feature.
COMMONLY USED
FOLD STYLE
FORM
DEPTH
TOP
PANEL
MID
PANEL
BOTTOM
PANEL
FORMS LOADED INTO THE
HOPPER
FOLD
PLATE 1
FOLD
PLATE 2
FINAL
ADDRESS
V 11” 5 1/2” N/A 5 1/2” Address Panel Down & Trailing Blocked 5 1/2” Up
V 11” 5 1/2” N/A 5 1/2” Address Panel Down & Leading Blocked 5 1/2” Down
Z 11” 3 2/3” 3 2/3” 3 2/3” Address Panel Down & Trailing 7 1/3” 3 2/3” Down
Z 11” 3 2/3” 3 2/3” 3 2/3” Address Panel Up & Leading 7 1/3” 3 2/3” Up
C 11” 3 11/16” 3 11/16” 3 5/8” Address Panel Down - Internal
Panel Leading
3 5/8” 3 11/16” Up
Eccentric C 11” 3 3/4” 3 3/4” 3 7/16” Address Panel Down - Internal
Panel Leading
3 7/16” 3 13/16” Up
Eccentric Z 11” 4 1/4” 4 1/4” 2 1/2” Address Panel Down & Trailing 8 1/2” 4 1/4” Down
Eccentric Z 11” 2 1/2” 4 1/4” 4 1/4” Address Panel Up & Leading 6 3/4” 4 1/4” Up
Z 14” 4 2/3” 4 2/3” 4 2/3” Address Panel Down & Trailing 9 1/3” 4 2/3” Down
Z 14” 4 2/3” 4 2/3” 4 2/3” Address Panel Up & Leading 9 1/3” 4 2/3” Up
Eccentric Z 14” 3 1/2” 5 1/4” 5 1/4” Address Panel Up & Leading 8 3/4” 5 1/4” Up
Eccentric Z 14” 3” 5 1/2” 5 1/2” Address Panel Up & Leading 8 1/2” 5 1/2” Up
C 14” 4 11/16” 4 11/16” 4 5/8” Address Panel Down - Internal
Panel Leading
4 5/8” 4 11/16” Up
Z - Return Enve-
lope
14” 4 2/3” 4 2/3” 4 2/3” Address Panel Down & Trailing 9 1/3” 4 2/3” Down
Z - Return Enve-
lope
14” 4 2/3” 4 2/3” 4 2/3” Address Panel Up & Leading 9 1/3” 4 2/3” Up
C - Ret. Envelope 14” 4 3/8” 4 13/16” 4 13/16” Address Panel Down & Trailing 4 3/8” 4 13/16” Down
Double V - Ret.
Env.
14” 6 3/4” N/A 7 1/4” Address Panel Up & Trailing 6 3/4” 3 5/8” Down
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LM-5.5 Operator Manual
9. DOUBLE DOCUMENT CALIBRATION
Eachtimethemachineisrun,itwillautomaticallycalibratetherstformtomeasureits
size and thickness. Thereafter, if two forms are fed at the same time, they will be ejected
through the slot below fold plate 2 before reaching the sealing rollers.
If the paper size or weight is changed without switching off, it is advisable to use the cali-
bration button to calibrate again, as shown below.
3. The machine is now ready for use and need not be calibrated again unless the size or
thickness of the form used is changed. If a double document subsequently occurs, it will be
ejected in the same manner, folded but unsealed. Note: if the document does not feed, and
the fault ‘FLt14’ appears, the doubles sensor is dirty or defective. Until this is remedied, only
Handfeed mode can be used (see below).
10. handfeed
If required the machine can operate in manual mode, allowing, for example a single or small
number of documents to be processed without setting up the rest of the machine. This func-
tion may also be used for sealing diverted forms.
IMPORTANT! Do not attempt to handfeed forms if the machine is running.
1. Ensure that the hopper tray is loaded (see section 8.1).
2. Press the calibration button
on the control panel. A single folded
document will be ejected below fold
plate 2. Remove it and check that it
consists of only one sheet. If OK, it
can be sealed using Handfeed (see
section 10 below).
Ejected document slot
1. Pre-fold the document by hand to the re-
quired fold lengths (see section 8.2.4 for fold
options), or remove the diverted form from
the slot below fold plate 2.
2. With the machine switched
on but not running, insert the
folded document, with crease
forwards into the slot in front of
fold plate 1. Ensure it is fully
inserted. The message 'hFEEd'
will appear on the display. Press
the Run button to feed the
document.
3. Repeat as often as required.
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Issue 5 January 2012 LM-5.5 Operator Manual
11. operator maintenance
After a long period of use, dirt and toner can build up on the fold and seal rollers, and dust
can cause the sensors to become obscured. This will need to be cleaned off to ensure reli-
able operation.
11.1 Cleaning the Fold and Seal Rollers
Fold Rollers
The rubber fold rollers should be cleaned using a lint-free cloth and Rubber Roller Restorer
9103796V. Be sure the machine is disconnected from the power source rst. To gain
access, press the button on top of the machine and open the cover. Clean the full width of
the rollers, rotating them as you do so.
Front Seal Rollers
There are four seal rollers, two at the
front of the machine, and two at the
rear – only the two front and upper rear
can be accessed for cleaning. The front
rollers are accessed by operating the
latch shown to open the front cover. Clean
the full width of the roller. Now replace
the covers, reconnect the machine and
use the jog function (see section 11.3) to
increment the rollers. Disconnect, and raise
the covers to clean the rollers again. Repeat
this until the rollers are fully cleaned. The
rear lower roller can be accessed by reach-
ing in below the rollers from the front.
Instead of using the jog function,
the rollers can also be rotated by
using the jam lever inserted in the
hole in the top roller. See also sec-
tion 11.3.
Jam lever clipped
in place.
Latch
Hole for jam lever
Fold rollers
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LM-5.5 Operator Manual
Rear Seal Roller
The rear seal roller is accessed by press-
ing the button on top of the machine, then
lowering the cover and hinging the inner
chassis open. Clean the full width of the
tworollersusingthesameuidasthefold
rollers. Rotate the roller as for the front
rollers above until it is fully cleaned.
Seal roller
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Lasermate LM-5.5 User manual

Brand
Lasermate
Model
LM-5.5
Type
User manual
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